009设备操作指导卡中英文对照.doc

设备操作指导卡Equipment operating guidance cards 设备名称Equipment name 轮辋卷圆机Rim roll round machine 性能、用途及简单过程Performance, use and simple course 条形板料加工成圆形状态的过程。当条形板料由送料轨道送入时，板料在三辊的作用下弯曲变形，形成圆形，并由气缸推动推料板将圆形工件推出。该设备为后道工序提供圆形工件。Shape board material processing becomes the course of circular state. Pawn shape board material from send material orbit send fashionable, board material is being curved and deformed under the role of 3 rollers , forms round, and from cylinder promote scraping wings will circular workpiece put to the market. This equipment offers round workpiece for rear road process. 结构及部件Structure and parts 总电控柜、控制操作柜、电机、变速箱、气缸、送料轨道、万向节、润滑系统、感应开关、机体等。Always electronic-controlled cupboard, control operating cupboard, generator, gearbox and cylinder , send material orbit, universal joint, lubrication system, induction switch and organism etc. 操作步骤Operate step1、 合上总电控柜内的电源总开关。Join the battery main switch in total electronic-controlled cupboard. 2、 将转换开关打到手动位置，拔出急停按钮，打开钥匙开关，手动操作气撑往复运动两次。Hit transfer switch to get move location, pull out emergency stop button , open key switch , operate air by hand to support reciprocating sport twice. 3、 开启电机，将转换开关转为自动位置，用手感应一下送料道轨上的感应开关，让设备自动完成一个完整的动作。Open generator, it is automatic location to turn transfer switch , should send the induction on material road rail switch with feel , let equipment complete a complete movement voluntarily. 4、 将条形板料水平放在送料道轨上，用手轻送至传动辊之间，设备自动将料卷入并完成一个完整的动作。Put shape board material level in send material road rail on, use hand is material light send between transmission roller, equipment is drawn into voluntarily and is completed into a complete movement. 注意事项Notice item 1、 开机前，清除送料道轨上的其它杂物，检查推料气撑的气压达到要求（6Kg/cm2），设备润滑油油量达到油标的2/3处。Before start, clear away to send the other miscellaneous thing on material road rail, inspect to push the material angry atmospheric pressure that supported reach requirement ( 6 Kg/cm2 ), the equipment oil of lubricating oil quantity reach oil mark 2/3 place. 2、 设备及设备的气撑必须自动复位后，才能继续下一个循环动作。The air of equipment and equipment support must automatic reset after, then can continue next circulating movement. 3、 设备在进行工作时，严禁任何人员检修、调整、紧固模具及其它松动部位。Strictly forbid any people overhaul and adjustment when equipment carries out work , tight firmly mould and other loose position. 4、 设备运行时，工作人员严禁离开工作岗位，卷圆行程内严禁其他人员进入。When equipment runs , staff strictlies forbid to leave working post, roll is round to strictly forbid other people in route to enter. 5、 检查上道工序送来的轮辋料尺寸：检查轮辋料的平行度是否0.5mm。On inspection say process the rim material size that sent: Inspect the parallelism of rim material whether 0.5 mm. 6、 送料时，工作人员不得将手超过送料道轨上的感应开关。When sending material, staff must not exceed hand to send the induction switch on material road rail. 故障排除Trouble removal故障原因Fault reason 排除方法Remove method 1、设备不能启动Equipment can not start 1、 启动按钮、急停按钮损坏Start button and emergency stop button to damage 更换按钮开关Change push-button switch 2、 PLC没有输入或输出PLC has no input or export 1、 检查输入信号源或更换输入接点。Inspect input signal source or change input contact. 2、 通过编程器更换输出接点。Through programming ware, change export contact.2、工件变形Roll up round workpiece to warp 设备三辊间隙、平行度调整不当Equipment roller gap and parallelism adjustment unsuitable 通过机体上的标尺尺寸，调整机体上部的四个调整螺丝，使两边的尺寸一致。Through the 4 adjustment screws of the adjustment organism top and size of staff gauge on organism, make the size of both sides consistent. 3、卷圆工件不能推出Roll up round workpiece can not put to the market 1、 气缸压力不足Cylinder pressure is below 增大气体的压力Increase the pressure of gas 2、 感应开关损坏Induction switch damage 更换感应开关Change induction switch 维护保养Care and maintenance1、 每周一清理一次总控制柜内的灰尘，由白班下班前断电清理。Every week a cleaning once is total to control the dust in cupboard, before from day shift, coming off work , broken electricity puts in order. 2、 设备正常工作中，推料板的导柱加润滑油1次/2小时，以减少导柱的磨损。In equipment normal work, the guide pillar of scraping wings adds the one / of lubricating oil for 2 hours, in order to reduce the wear of guide pillar. 3、 每班下班前将设备及周围卫生进行清理，并按下急停按钮，关掉总电源和气源。Before per class, coming off work , carry out equipment and around hygiene to put in order , and close the gentle source of power source according to next emergency stop button. 责任人Responsibility person 检查人Inspect person设备操作指导卡 Equipment operating guidance cards 设备名称Equipment name 轮辋对焊机Rim for welder 性能、用途及简单过程Performance, use and simple course圆形工件对焊成型的过程。将圆形工件放在上下钳口之间，两钳口将工件夹紧，可移动钳口在液压马达的带动下进行运动，同时圆形工件的两个端面在凸轮及强电流的作用下引弧、焊接、顶断成型。Circular workpiece is for the course of welding type. Put circular workpiece between about gate , two gates clips workpiece , can move gate in hydraulic motor drive to carry out sport, at the same time, the two end panels of circular workpiece draw arc, welding and top under the role of cam and strong current to break into type. 结构及部件Structure and parts 总电控柜、控制操作台、液压站、液压马达、焊接变压器、上下钳口、冷却器、机体等。Always electronic-controlled cupboard, control work station and hydraulic pressure are stood , hydraulic motor, welding transformer, about gate, cooler and organism etc. 操作步骤Operate step1、 合上总电源开关；拔出急停按钮，打开钥匙开关，启动液压站电机。Join total mains switch; Pull out emergency stop button , open key switch , start hydraulic station generator. 2、 将转换开关打到手动位置，手动空载运行焊机两次。Hit transfer switch to get move location, the welder of by hand of empty running two.3、 打开焊接电源、冷却水泵，撤掉钳口处的垫块。Open welding power source and the pump of cooling water, remove the space block gate.4、 将转换开关打到自动位置，按住复位开关直至复位灯亮。Hit transfer switch automatic location, light according to reset switch till reset lamp. 5、 将前道工序送至的圆形工件放在两钳口处，踩下钳口压紧开关，盖好石棉板。Send former road process to circular workpiece put in two gate places, step on gate to compress tightly switch , cover asbestos board. 6、 按下焊接按钮进行焊接；焊接结束后，迅速将焊接完成的工件移至下道工序。According to welding button, carry out welding; After welding finishes , the quick workpiece of completing welding is moved to road process. 注意事项Notice item1、 冷却水位必须达到水箱的2/3；焊接变压器内无杂物，各接线柱无松动。The position of cooling water must reach water tank 2/3; In welding transformer without miscellaneous thing, it is loose that each wiring column do not have. 2、 手动运行时，应在压下钳口前，两铜极上必须加上和工件大致等厚的垫块。When by hand runs , should in press gate before, two coppers very on must add with workpiece wait for thick space block approximately. 3、 焊接前，必须打开冷却水泵，并要等待刨渣设备准备完毕后才能进行焊接。Before welding, must open the pump of cooling water , and will wait the talent after plane dregs equipment preparation is completed to carry out welding. 4、 放料时，应注意板料不能有错位，前后上下应保持对齐。When puting material, should notice that board material can not have offset, on around should keep for even. 5、 焊接过程中，工作人员或非工作人员严禁站在钳口的正前方。In welding course staff or not staff strictly forbid station the straight front in gate.6、 焊接过程中应注意闷火，一旦发生闷火应立即停机。In welding course, should notice to cover tightly fire, once occuring bored fire should stop immediately machine.7、 冬季要将冷却水放掉，并用空气将剩余的水清理干净（特别是水泵内水）。Winter will put cooling water, and it is clean to put in order surplus water with air ( especially the water in pump ). 故障排除Trouble removal故障原因Fault reason排除方法Remove method 1、 对焊开裂For welding crack 1、 焊机电流偏小、偏大Welder current is little , big 调整焊机档位Adjust welder files position 2、 焊接、顶断时间不当Welding and very broken time unsuitable调整总控柜内的焊接时间Adjust the weld time that controls cupboard always 3、 钳口处焊渣太多，影响电流Gate, weld dregs too much, affect current 清理钳口、电极表面上的焊渣Put in order gate and electrode superfical weld dregs 2、 对焊闷火For welding bored fire 顶断时间偏长Break very time grow 顶断时间调短Break very time tune is short 焊接参数Welding parameter焊机型号Welder model板料厚度（mm）Board material thickness 焊接电流（A）Welding current闪光时间（S）Flash time顶断电流（A）Current breaks very 1318对焊机1318 for welder3.5 4200 30081200 13001832对焊机In 1832 for welder 7600 700152700 3200维护保养Care and maintenance1、 周一清理一次总控制柜及焊接电源内的灰尘，由白班下班前断电清理。Monday, cleaning once is total to control the dust in cupboard and welding power source, before from day shift, coming off work , broken electricity puts in order.2、 每焊接完一个工件后，要清除钳口、电极表面上的焊渣。After a welding workpiece will clear away gate and electrode superfical weld dregs.3、 每班接班后，要检查油缸、油泵、油管是否漏油、渗油。After per class, taking the turn will inspect oil cylinder, oil pump and oil pipe whether leakage oil , seep oil. 4、 每班下班前将设备及周围卫生进行清理，并按下急停按钮，关掉总电源。Before per class, coming off work , carry out equipment and around hygiene to put in order , and close total power source according to next emergency stop button. 责任人Responsibility person 检查人Inspect person设备操作指导卡Equipment operating guidance cards 设备名称Equipment name 轮辋刨渣机Rim plane dregs machine性能、用途及简单过程Performance, use and simple course 对焊成型的工件焊口刨平的过程。将热状态下的对焊工件放置在该设备的工作台上，在液压动力的作用下，将工件对焊成型时所形成的凸起焊渣刨去，使工件的焊口保持光滑、平整。For welding the workpiece of type weld the course with flat plane. Take off hot state for welder place the rotary table in this equipment on, under the role of hydraulic power will workpiece for the type of welding the convexity formed weld dregs plane go , make workpiece weld mouth maintenance smooth , neat. 结构及部件Structure and parts 总电控柜、控制操作柜、液压站、液压马达、活动刀架、冷却器、机体等。Always electronic-controlled cupboard, control operating cupboard and hydraulic pressure are stood , hydraulic motor, campaign tool post, cooler and organism etc.操作步骤Operate step1、 合上总电源开关；拔出急停按钮，打开钥匙开关，启动液压站电机。Join total mains switch; Pull out emergency stop button , open key switch , start hydraulic station generator. 2、 将转换开关打到手动位置，手动空程运行一次。Hit transfer switch to get move location, the light locomotive trip of by hand runs once.3、 将转换开关打倒自动位置，自动空程运行一次。Overthrow transfer switch automatic location, automatic light locomotive trip runs once. 4、 将热状态下的工件放置在设备工作台上，按下自动按钮进行刨渣工作。Place the workpiece under hot state in equipment rotary table on, according to automatic button, dig dregs to work. 5、 刨渣好的工件迅速转移到下道工序。Dig dregs good workpiece quick transfer go to road process.6、 清理刨渣刀上及设备滑动轨道上的杂物，作好下次工作的准备。On cleaning plane dregs knife and equipment slide the miscellaneous thing on orbit, good next work is prepared. 注意事项Notice item 1、 每次刨渣完毕后，要检查上下刨渣刀的磨损程度，头刀允许有轻微的缺陷，二、三刀必须完好。It is rear that every time plane dregs is completed , to dig the wear level of dregs knife on inspection, first knife allows to have light defect, 2 and 3 knives, must be intact.2、 在空程运行时，动作前都应在滑道前端放好垫块，防止损坏刀具和设备。When light locomotive trip runs , before movement should in chute front put space block, prevent damaging cutting tool and equipment. 3、 在生产过程中，应随时检查焊缝的质量，上下刨削的平整度。In production course, should inspect the quality of weld at any time , go up the flatness that plane cuts. 4、 在操作过程中，操作人员应动作迅速，防止工件的温降，造成刨渣机闷车。In unit process of cargo bandling operate people should movement quick, prevent workpiece warm up to fall, cause plane dregs machine bored vehicle. 5、 刨渣过程中，操作人员要站在吹渣方向的另一侧。In plane dregs course, operating people will stand , is blowing the another side of dregs direction. 6、 上下工件时，严禁用手拿工件的焊缝处。On go off work , strictly forbid to take the weld place of workpiece with hand. 7、 冬季要将冷却水放掉，并用空气将剩余的水清理干净。Winter will put cooling water, and it is clean to put in order surplus water with air.故障排除Trouble removal故障原因Fault reason 排除方法Remove method 1、 工件刨不平Workpiece plane1、上下刨渣刀高度调整不当Go up the plane dregs degree adjustment of knife up improperly 根据刨渣量依次调高（低）上、下刨渣刀According to plane dregs, quantity is increased in proper order ( low ) last, plane dregs knife 2、 焊接工件的对接焊处错位The butt joint of welding workpiece weld place offset 在对焊机焊接时板料调平，上下保持对齐When it is for welder welding , board material has flat tune, go up maintenance for even 2、刨渣闷车Dig dregs bored vehicle 1、 上工件时速度太慢，焊口冷却严重Go to work speed degree slow too, weld mouth to cool serious 上工件时应迅速，保证焊口处在红热状态Go to work should quick, guarantee to weld mouth to be in red hot state 2、 一次性刨渣量过大Oneness plane dregs quantity exceptional 调整刨渣刀高度，三刀的刨渣量依次减少Adjust the plane dregs of the plane dregs degree and 3 knives of knife up to measure decrease in proper order 3、 液压系统压力不足Hydraulic systematic pressure is below 调整液压系统的压力阀，提高推进压力Adjust the pressure valve of hydraulic system, rise to carry pressure forward 3、刨渣机不动作Dig dregs machine not movement1、 控制刀具退回的限位开关不到位Control the position switch that cutting tool returns do not go to position 调整限位开关的位置，直到PLC指示灯亮Adjustment limits to the location of position switch, up to PLC indicator light light 2、 液压控制阀不动作Hydraulic control valve not movement1、 PLC没有输出，调整程序，更换输出端子；PLC does not export , adjusts program , changes export terminal;2、对堵塞的液压控制阀进行清理For the hydraulic control of obstruction valve put in order 3、对烧坏的电磁控制阀进行更换For the electromagnetism control valve that burnt out change 维护保养Care and maintenance1、 周一清理一次总控制柜内的灰尘，由白班下班前断电清理。Monday, cleaning once is total to control the dust in cupboard, before from day shift, coming off work , broken electricity puts in order. 2、 接班后加润滑油至油杯的2/3以上，要检查油缸、油泵、油管是否漏油、渗油。After taking the turn add lubricating oil to the cup of oil 2/3 more than, to inspect oil cylinder, oil pump and oil pipe whether leakage oil , seep oil.3、 每班下班前将设备及周围卫生进行清理，并按下急停按钮，关掉总电源。Before per class, coming off work , carry out equipment and around hygiene to put in order , and close total power source according to next emergency stop button. 责任人Responsibility person 检查人Inspect person设备操作指导卡Equipment operating guidance cards 设备名称Equipment name 四柱液压机（扩口工序）4 column hydraulic presses ( expand process ) 性能、用途及简单过程Performance, use and simple course 对前道工序刨平的工件进行扩口的过程。将工件放置在设备的工装模具上，按下自动按钮，上模在液压动力的作用下下行，将工件扩张到所需的尺寸（完成该动作可将设备设为定压和定程两种方法）。For the workpiece of former flat road process plane, expand the course of mouth. Place workpiece the tool mould in equipment on, according to automatic button, the role of upper mould in hydraulic power is all right , go to workpiece expansionism needed size ( consummately this movement but will equipment set up is constant pressure with decide Cheng two methods ). 结构及部件Structure and parts 机身、主缸、下缸、充液装置、液压动力机构、限程装置、管路及电气操纵系统组成。Fuselage, main big jar and next big jar , serve as liquid installation, hydraulic power organization and limit Cheng installation, pipeline and the electrical composition of control system. 操作步骤Operate step1、 将工作方式打到调整位置，合上总电源。Will work way dozen go to adjustment location, join total power source. 2、 拔出急停按钮，按下电机启动按钮启动电机。Pull out emergency stop button , start button according to next generator to start generator.3、 将工作方式选择开关旋到半自动工作位置。Will work way select switch Xuan go to semi-automatic working location.4、 按下压制按钮开关，设备将自动完成一个工作循环。Press to suppress push-button switch, equipment will be completed voluntarily into a working cycle. 注意事项Notice item 1、 设备不得超载或超过最大偏心使用。Equipment must not be overloaded or exceeds biggest partial use.2、 严禁滑块超过最大行程使用，模具的最小闭合高度不得小于：250mm（100T）：350 mm（200T）：450 mm（315T）：600 mm（500T）。Strictly forbid slide block to exceed biggest route use, the minimum closed altitude of mould must not be smaller than: : It is of 250 mm ( 100 T ) : It is of 350 mm ( 200 T ) : It is of 450 mm ( 315 T ) : It is of 600 mm ( 500 T ). 3、 设备运行时严禁工作人员进行检修和调整模具。When equipment runs , strictlies forbid staff to carry out overhaul and adjustment mould. 4、 液压机在工作时，严禁将设备的双动开关塞住其一使用，未经许可不得将双动开关进行更改。Strictly forbid to move the pair of equipment when hydraulic press works switch squeeze in one of use, do not by permission must not will pair move switch change.5、 设备发生严重漏油或其它异常声音时，应停车检查，严禁设备带病工作。When equipment occurs serious leakage oil or other unusual sound, should pull up to inspect , strictlies forbid equipment tape ill work. 故障排除Trouble removal故障原因Fault reason 排除方法Remove method 1、 动作失灵Movement ineffectiveness 1、电气接线不牢或接错Electrical wiring is not firm or receive mistake 按电气线路图查找电气部分According to electrical line picture seek electrical part 2、 油箱注油不足The note oil of oil box is below 加油至游标指示位置3/4处Refuel to vernier instruction location 3/4 place 2、 滑块爬行Slide block crawl 1、 系统内积存空气或泵吸油口进气In system store up air or the pump mouth of oil absorption into air 检查吸油口是否漏气，多次上下运行并加压Inspect the mouth of oil absorption whether leakage air, run on many and pressurization2、 精度调整不当或立柱缺油Precision is adjusted improperly or pillar is short of oil 重新调整精度，立柱表面加油Adjust precision again, pillar surface refuelling 3、 滑块下溜严重Under slide block slide serious 1、 缸口（或活塞）密封圈漏油The ( or piston) sealing ring of big jar leakage oil 检查密封环，如损坏更换Inspect seal ring, if damage to change2、 先导阀预调压力太小The pressure of priority valve of preliminary adjustments too little 调整压力值Adjust pressure value3、 插装阀阀口密封不好Insert to pack valve mouth seal up not good 检查阀口，重新研配Inspect valve mouth, grind again to match4、 高压行程速度不够上压慢The route speed of high voltage is not enough to go up to press slow1、 轴向柱塞泵流量调的过小Tthe axial pump discharge of force plunger the error of tune little 按照泵的要求调整流量According to the requirement of pump adjustment rate of flow 2、 泵磨损严重Pump wear serious更换磨损的配件Change the accessory of wear3、 系统内泄露严重In system reveal serious 检查各相应的环节Inspect each corresponding link维护保养Care and maintenance1、 必须使用标准的46#液压油，油液必须经过严格的过滤后才能加入油箱。Must use the 46 of standard Hydraulic oil, oil liquid must join oil box via the strict talent after filters. 2、 工作液压油每一年更换一次，工作比较频繁的应该每半年更换一次。Working hydraulic oil each year is changed one time, duty factor than frequently should change once per half a year. 3、 立柱及外露活塞表面应经常喷注机油，每日工作前应先喷注一次。Pill