设备验收书.doc

附件一Attachment 1设备验收书 Material Inspection Certificate 设备验收书-技术部分 Material Inspection Certificate （technique part） 项目号 5681Com.-No. 5681总目录3检验内容3.1用户数据 33.上料小车-济南ZSK-3*2000-110（CF20000） 43.单臂开卷机-济南ZSK-3*2000-100，120（20 000.1 H）53.双辊引料装置-济南ZSK-3*2000-200，21063.料头剪-济南ZSK-3*2000-300，30183.过渡台-济南ZSK-3*2000-310，32083.清洗机BWEB 20 version IIa （外购）93.精校平机50.2000/21133.活套-济南ZSK-3*2000-400，410173.伺服送料WVE 250/2000163.1液压剪板机HSQ 16/2000193.磁性码垛203. 电气及自动化253.1 4 液压与气动 283.1 5 安全栅及外罩(济南) 28 3.6 刷漆/颜色 283.7 能力表 283.1 8 成品检验 313. 检验内容3.1 用户数据检验结果预验收终验收原料：冷轧卷料卷料宽度 ： 700 2000 mm卷料厚度： 0,5 3,0 mm截面积:max.3 mm x 1250mm卷料重量： 20 t卷料内径: 470 520 mm；570620卷料外径: max.2000 mm，min.800mm屈服强度： 470 N/mm剪切长度: 400 3300 mm剪切精度： 长边: +/- 1,0 mm / 3m对角边: +/- 1,5 mm / 3m毛刺（新剪）： t/50 (t=原料厚度)校平精度： 1 1,5 mm/m垛料高度（含料盘）： 600 mm (料盘高度100mm)垛料重量： 9000 kg生产线速度： 880 m/min.温度：-10 - + 40湿度 ： 45 95 %电源：380V, 50 Hz, 3 相气源：0,5 0,6 Mpa3.2上料小车（济南ZSK-3*2000-110）coil loading car检验结果预验收终验收举升高度：700 mm承重量： 20.000 kg卷料外径：最大 2000 mm；最小800mm行走速度：3 000 mm/min.上料小车是保证快速上料所必须的。小车可以通过液压调整升降的高度，最大可达700mm，同时还有横向传送装置。横向移动装置通过交流减速机驱动。横向移动装置的极限位置的控制采用限位开关作为参考点。上料小车开到合适的位置以便于装上卷料。上料小车的功能： 卷料的举起和下降； 带初定位标尺； 带升降装置及两限位开关； 两外层为 PU材料的辊子，液压马达驱动； 变频电机驱动在轨道上移动，带拖链。 A coil loaL The coil loading car is necessary to guarantee an economical loading of the coil.The coil loading car can be adjusted hydraulically 700 mm in height and is equipped with a traversing device.The traversing is effected via a AC gear motor.The end positions of the traversing way are controlled by limit switches being used a reference points as well.The coil loading car is then driven into the correct position for the loading of the coil.Loading car functions: Heben und Senken sowie Verfahren des Coils Die Hebevorrichtung ist zusammen mit dem Wagen ausgefhrt und mit Endschaltern berwacht Die Sttzrollen sind PU-beschichtet und passend fr verschiedene Coildurchmesser Antrieb: F/U-Motor, Schienen mit Energiekette3.单臂开卷机（济南ZSK-3*2000-10，）Single-sided decoiler 检验结果预验收终验收承重量：20.000 kg卷料宽度：700 - 2000 mm扩张范围：470 - 520 mm扩张范围（含附加垫）：570 - 620 mm扩张系统：液压斜块卷料外径：. 2000 mm驱动/功率：交流变频调速电机/ 45 kW / F / U制动： 发电机式电机制动横向调整：液压调整行程：+/- 100 mm卷料对中：手动张力调整：根据超声波检测卷料直径自动调整辅助支撑：液压支撑开卷机是单臂开卷机。开卷机的主体采用钢焊接结构。滚珠轴承对轴径向及轴向支撑。3. 3. 芯轴扩张芯轴扩张采用液压驱动楔块的方式。3. 3. 反张力建立采用交流制动电机。当在自动操作方式时，带料由夹送辊导入校平机的时候交流制动电机产生反张力。这个反张力是自动计算调节的。3. 3. 3变频电机(F/U)开卷机完成以下功能： 建立反张力,作为生成式制动器。 可通过控制器调整张力 开卷加速度 带料的引料和回卷电机带制动器，在机床停止或紧急停止时控制电机停止3.单臂开卷机（济南ZSK-3*2000-10，）Single-sided decoiler 检验结果预验收终验收The decoiler is executed as a single-sided decoiler.This heavy and solid decoiler version is executed as a welded steel construction.The shaft is beared radically and axially in roller bearings3. 3. ExpansionThe expansion is executed hydraulically through wedge3. 3. BrakingFor braking a AC motor is used. During the automatic operation the strip is taken off by the pinch roller of the leveling machine and braked by the AC motor. The braking force is adjusted automatically.3. 3. AC MOTOR (F/U)During decoiling the AC motor takes over the following functions: Building-up of the back tension, used as generatoric brake The back tension can be adjusted by means of the control Acceleration of decoiler Lead-in and back-spooling of stripThe motor is equipped with a stop brake being effective in case of a machine stop or a EMERGENCY-STOP“.双辊引料(济南-*-，)Leading-in device (JINAN)引料设备 引料台：液压调整长度高度压料辊：液压驱动引料辊1（净辊） 引料辊2（脏辊） 引料辊数量2 x 2 辊子直径：250 mm驱动连接： 万向轴上辊升降：液压驱动引料辊2：下辊通过液压缸带动楔铁升降3.1.1 双辊引料(济南-*-，)Leading-in device (JINAN)检验结果预验收终验收.抑制辊带料通过压辊引入到双辊引料机。压辊同时也保证卷料的绑带被松开时不会散卷。压辊的转动和压力是由液压系统提供的。该塑料辊子由液压马达驱动。压辊的压力可通过阀连续调节。手动调节压辊压到卷料上，当带料进入生产线时自动抬起。.穿板台穿板台将带料穿送到双辊引料，引料台可根据卷料外径的不同进行伸缩调整。上开卷形式，带下压辊直头。.双辊引料双辊引料用来保证将卷料从开卷机传送至料头剪的。它接受部分张力，引料辊压力可直接调整用以消除板料的卷边现象。两辊直径20毫米，分别用于净料和脏料，均置于水平位。第一对辊即净辊由交流变频电机驱动与校平机同步将带料送入清洗机，该对净辊自动开合；脏辊由同一电机驱动，用于将带料送往料头剪，后自动抬起。各辊均已镀铬。.Pressure roller on tophe strip is led into the 2x2-roller strip-take-off by means of the pressure roller.The pressure roller also prevents the coil from opening during the removing of the coil strap. The swiveling and pressing is effected hydraulically. The roller laminated by plastics is driven by a hydraulic motor. The pressure can be adjusted continuously by means of a valve.Its manually operated for the down movement to the coil and release automatically when the strip entered the line.Strip leading-in tableThe strip leading-in table (width: 2000 mm) is executed to introduce the strip from the top into the strip take-off. The table can be moved telescopically for adjusting to different coil outer diameter.2 X 2 Roller strip take-offThe strip take-off guarantees the transport of the beginning of the strip to the cropping shear. The strip take-off takes over a part of the strip tension. The pressure can be adjusted directly which means that dents on the strip will be avoided.The two rollers arranged horizontal on top of each other have a diameter of 200 mm.2 strip take-offs will be used, one for the transport of dirty strip and one for transporting clean strip. The strip take-off for dirty is equipped with an auxiliary motor. He feeds the strip to the cropping shear.The first strip take-off for clean strip is driven via a AC motor synchronized with the straightening machine and thread the strip to the washing machine. He opens and closes automatically.Both rollers are chromium plated.料头剪(济南-*-)Cropping shear (JINAN)检验结果预验收终验收卷料宽度:700 - 2000 mm卷料厚度:0,5 3,0 mm板料长度:100 500 mm最大举升高度:180 mm废料箱:手动液压剪，焊接在基座上，最大剪切宽度2000毫米，料厚最大3.0毫米。实际剪切长度可以编程控制。第一剪手动进行。.废料箱位于废料剪下方用于接废料，可手动从其轨道上移出剪切线以利于清空。The shear is executed as hydraulic shear and is integrated into a solid weldment construction. The shear are executed for a cut width of max. 2000 mm and a material thickness of max. 3,0 mm. The length of cutting can be programmed.The last part of the inner winding which will be cut down is to be taken out manually.Scrap box with rails, manual extricableThe scrap box below the shearing machine serves to take up the scrap. For an easier discharge the refuse tank is detachable manually from the line; it is moved on rails.过渡台长过渡台:21个辊道每个辊道由15个辊轮组成，液压驱动举升（当清洗机离线时）短过渡台:21个辊道每个辊道由10个辊轮组成，液压驱动放下（当剪料头或维修时）.清洗机BWEB 20 version IIa （外购）Washing machine BWEB 20 version II检验结果预验收终验收带料厚度:0,5 3,0 mm带料宽度:最大 2000 mm原料形式:卷料双回路过滤系统：残余油膜厚度每边最小 1,0g/m .传送速度:40 90 m/min. 变频调速,位于校平机前方，可由电机驱动开出剪切线，其工作位置自动锁定。剪切线也可以不使用清洗机，而由一过渡台代替。清洗机用于普通卷料、无涂层或镀锌钢板及铝板的清洗、刷洗及挤干。卷料离开清洗机后其上下面即被涂上一层极薄的油膜。聚氨酯涂层送料辊将带料送入清洗机，此时上下喷管喷出清洗液对带料进行充分清洗。其表面杂质被液流冲刷流入储液罐。贝纶刷辊与带料移动方向反向旋转，完成清洗动作，同时还可在带料表面形成清洗液涡流。第二对喷管位于刷辊后方，对带料进行上下冲洗。之后的挤干辊将清洗液挤出流回出液罐。第二对挤干辊保证带料离开时带有一层均匀的极薄的油膜。挤干辊压力可由PLC控制。送料辊与第一挤干辊同步。刷辊可反向以利于引料。第二挤干辊自带其变频电机。上辊由液压缸自动提起以根据料厚及残余清洗液要求调节与带料的接触压力。.清洗机为轮式机，轨道式移出线外。这样清洗机不用或维护时可移出线外。建议清洗液：如 Messrs. Fuchs, Anticorit PL 3802-39 LV 。设备提供时不带清洗液。操作站位于机身右侧、送料方向上。在该侧可进行所有的调整和操作。驱动、液压源、磁性分离器以及过滤器位于对侧。3.7.1清洗系统喷管位于每个刷辊的前方和后方向带料两面喷清洗液。一单级循环泵用来从储液缸供给干净的清洗液，循环泵压力及能力可根据清洗液型号及带料表面情况调节。3.7.2过滤清洗泵泵出的清洗液在到达带料前先经过一双室过滤器。过滤器脏度达到75%时指示器给出光电信号。更换可从机外进行，手动切换，无需中断设备工作。3.7.3油雾分离器为保证外壳内有一定的真空状态防止含杂质空气逸出出入口，壳内空气被抽出并由静电油雾分离器清洁，将溶剂返回储缸。清洗机BWEB 20 version IIa （外购）Washing machine BWEB 20 version II检验结果预验收终验收清洗液储缸装在外壳下部，分若干部分。在缸内节流阀作用下，较大的颗粒可沉淀，具有再清洁作用。另外，清洗液从第一室流往第二室时通过一磁板，可吸附大部分磁性物质，提高了过滤器使用寿命。除去缸盖即可方便的对缸体进行清洁. 应要求储液缸也可退出，若清洗机装于轮上即可移动。缸体分为独立的两部分，分别容纳清洗液和油脂。. 三档清洗液位“最大”、“充液”、“最小”由液位开关监控。到达“最大”、“充液”位时一光信号给出，到达“最小” 位时一光信号给出设备停止。储液缸带有自动温控加热系统。辊子如上所述，清洗机内有带高质量涂层的辊子。夹送辊和挤干辊的圆周旋转速度相同且能根据料厚、质量和速度通过液压调节。带料上残留清洗液的量取决于挤干辊的覆层，但也可通过调节挤干辊与带料之间的接触压力调节一定量。接触压力调节每个上辊都有两个双动液压缸用来升降辊子并调整接触压力。刷辊的传动连接能保证在送料辊闭合的同时反向转动。驱动各辊由三项齿轮电机驱动。上下辊通过齿轮互联，可保证在任何时刻都能彼此同步。无级变速由转换器完成。通过链传动刷辊可反向。The washing machine is placed before the levelling machine within a coil line.It can be moved out of by the motor. The working position is automatically locked. The line also can work without the washing machine, therefore a roller track is will be moved into the line, when the washing is out of the line.The machine is designed for washing, brushing and subsequent squeezing-off of coils of normal sheet, uncoated or zink-coated steel as well as aluminium. The coil leaves the machine with a significant fine drawing-oil film on both upper and lower side.Polyurethane-coated feeding rolls transport the strip into the machine. During the transport through the machine the strip is profusely with cleaning agent discharged from top and bottom spray pipes. Dirt particles on the strip surface are mechanically loosened by the current and flushed into the tank.Brushing rolls with perlon garnishing rotating in opposite direction to the strip transport mechanically complete the cleaning effect. Besides, they allow a turbulent swirling of the washing agent on the strip surface.清洗机BWEB 20 version IIa （外购）Washing machine BWEB 20 version II检验结果预验收终验收Behind the brushing rolls a second pair of spray pipes is installed and flushes the washing agent from the top and bottom on the strip. The washing agent is squeezed-off by the following pair of squeezing rolls and flows back into the reservoir.A second pair of squeezing rolls takes care that the strip will leave the machine with an optimum thin and homogenous oil film coating. The pressure of the squeezing roller can be controlled by PLC.Feeding rolls and squeezing rolls I are driven simultaneously. The brushing rolls are equipped with an additional reversible drive to support the threading-up process. The second pair of squeezing rolls II is driven by its own frequency controlled motor. The top rolls are lifted automatically by means of hydraulic cylinders serve to adjust the contact pressure between rolls and strip according to material thickness and residual washing agent film required to remain on the strip surface.The standard washing machine is stationary. Upon request and for an extra charge it can be mounted on wheels and is movable on rails to be provided and laid by the customer. The wheels are driven by a gear-brake motor. Thus the machine can be traversed out of line when not in use or for maintenance purposes.Recommended washing agent usual washing oils, e.g. Messrs. Fuchs, Anticorit PL 3802-39 LV Machine is supplied without agent. The operating panel is situated on the left side of the housing, in transport direction. From this side all adjusting and operating functions can be executed. Drive, hydraulic power unit, magnetic separator and filter are located on the opposite side.FiltrationThe washing agent is pumped by means of the washing agent pump through a double-chamber cartridge filter before being sprayed onto the strip. The filter has a dirt indicator giving optical and electrical signals when the filter cartridge in use is dirty by 75 % resp. 100 %. After changeover to the second filter cartridge, the dirty filter cartridge can easily be removed and replaced from outside of the machine without interrupting the machine operation.Oil-mist seperatorAir is extracted from the machine housing so as to maintain a slight vacuum. This will prevent contaminated air from escaping through in-feed and out-feed slots. An electrostatic oil-mist separator cleans the extracted air and returns the solvent back into the reservoir.清洗机BWEB 20 version IIa （外购）Washing machine BWEB 20 version II检验结果预验收终验收Washing agent reservoirThe reservoir is integrated in the lower part of the housing and divided into sections. Baffles within the tank reduce the flow of the solvent and allow sedimentation of larger particles so as to provide for re-cleaning of the medium. Besides this, by flowing from the first into the second chamber, the liquid is passing a magnetic plate. It will remove most of the magnetic particles and thus increase the life cycle of the filter cartridges. The tank can easily be cleaned after removal of the tank covers. Upon request the washing agent reservoir can be extractable, if the washing machine is mounted on wheel sets and thus movable. The tank is divided into two separate chambers for the cleaning and the greasing agent. The filling level of the washing machine agent is monitored by a level switch with three level positions: Maximum, Refill, Minimum. Upon reaching of the positions Maximum, and Refill an optical signal is given; upon reaching of the filling level Minimum an optical signal is given and the machine will be switched off.The reservoir is equipped with a heating system.RollsThe washing machine contains sets of rolls coated with high quality material as described above. Pinch rolls an squeezing rolls run with the same circumferential speed and are hydraulically adjusted, depending on materiel thickness, quality an speed of the strip. The amount of washing agent remaining on the strip is depending on the material chosen to cover the squeezing rolls and can be varied to a certain extent by adjusting the contact pressure between squeezing rolls and blank.Contact pressure adjustmentTwo double acting hydraulic cylinders are fitted to each top roll for raising and lowering the rolls as well as for adjusting contact pressure. The brushing rolls are connected in such a way that they simultaneously move in opposite direction as soon as the feeding rolls are closed.DriveThe rolls are driven by a three-phase-current gear motor. Top rolls and bottom rolls are interconnected through gears so as to maintain synchronous speed at all times. Infinitely variable speed is achieved through an inverter.The rotating brushing rolls are driven in opposite direction by chain drive.3.8带双辊导入的校平机50.2000/21Precision strip straightening machine 50. 2000/21 with 2-roller-strip take-off检验结果预验收终验收校平辊数量：21 个校平辊直径：50 mm支撑辊数量:23 个支撑辊直径:47 mm原料宽度:700 - 2000 mm原料厚度:0,5 3,0 mm辊子间隙调整:自动调整开口尺寸:最大150 mm（常用）检测方式:数字显示:公制调整精度:0,01 mm校平辊轴承:滚针轴承轴承密封:转动轴密封辊子硬度:HRc 60辊子光洁度:0,001 mm 及以上校平辊强度:900 1300 N/mm校平辊驱动:单驱动齿轮箱:分配齿轮润滑:自动循环驱动:交流马达速度:10 80 m/min引入速度:0 - 20 m/min引料辊数量:对引料辊直径:250 mm上下辊组侧移:液压引料辊驱动方式:校平齿轮箱电机校平驱动:1 个西门子 变频调速电机1PH7224-2JL30-0EJ0149 kW bei 2900 U/min辊子间隙调整:2 个 SEW-齿轮减速电机 R47SDV112M8/2-0,8/3kW, 58/231 U/min带双辊导入的校平机50.2000/21Precision strip straightening machine 50. 2000/21 with 2-roller-strip take-off检验结果预验收终验收 工作辊间隙电机自动调整根据存储数据，设备自动调整为相应料厚的设置。在屏幕上可以看到设置精度为0,01 mm 。校平辊的驱动通过一共用轴及分配齿轮各校平辊独立驱动。这些共用轴带一快速更换装置。校平辊共有21 个,直径50mm。由表面硬化钢制作 。强度900 - 1300 N/mm，硬度Hrc 60且抛光。校平辊轴承校平辊装于滚针轴承中，通过simmer rings 密封。轴承点带长期脂润滑。中间辊为防止支撑辊造成材料划痕，校平机还装有23个中间辊，其上开有螺旋槽，同时还有清洁辊的作用。润滑各万向轴都于自动润滑油循环系统连接。分配齿轮箱齿轮经硬化并磨削。它们在油浴中转动。过载保护过载时电气控制校平机自动停止。若校平机出故障或调整环太小则其后的设备自动停止。检查屏幕上可显示油的状况。.清洗和快速更换装置快速更换装置用来方便校平辊、中间辊及支撑辊的清洁。辊子支撑及轴承装在一滑动块上。辊子架被电机升起约50 mm 后，滑动块经液压驱动离开校平机。这时辊子可从后部固定的轴承中取出，这样辊子及支撑辊子可在机外清洁。而安装仅用几分钟时间。校平盒的进出状态在屏上显示。Motorized automatic adjustmentThe setting of the machine for the material thickness to be leveled is done automatically with a motor driven device by means of the data storage. The setting accuracy is 0,01 mm being shown on the screen.带双辊导入的校平机50.2000/21Precision strip straightening machine 50. 2000/21 with 2-roller-strip take-off检验结果预验收终验收Drive of straightening rollersEach straightening roller is driven individually by the distributor gear via a universal shaft. These universal shafts are equipped with a quick change device.Straightening rollersThe machine is equipped with 21 straightening rollers having a roller diameter of 50mm each. These straightening rollers are made of case hardened steel with a solidity of 900 - 1300 N/mm according to the diameter.The rollers have a hardness of Hrc 60 and are smoothly polished.Straightening roller bearingThe straighteni