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沈阳航空航天大学毕业设计(论文)1 “Method for processing gold-bearing sulfide ores involving preparation of a sulfide concentrate”The present invention involves a method for processing gold-bearing sulfide ores to facilitate recovery of gold from the sulfide ore. In particular, the present invention involves flotation processing of gold-bearing sulfide ores in a manner that reduces problems associated with conventional flotation to produce an ore concentrate. The present invention also involves the flotation processing in combination with oxidative treating, such as pressure oxidation, and use ofby-product gas from an oxygen plant used to supply oxygen gas for the oxidative treating. Significant amounts of gold are found in sulfide ores, in which the gold is associated with sulfide mineralogy. The gold is difficult to recover from such sulfide ores, because the gold is typically bound in sulfide mineral grains in a manner that renders the ore refractory to many traditional gold recovery techniques, such as direct cyanidation of the ore. Therefore, sulfide ores are commonly treated to chemically alter the sulfide mineral to permit dissolution of the gold during subsequent gold recovery operations. One technique for treating a gold-bearing sulfide ore in preparation for gold recovery is to subject the ore to an oxidative treatment to oxidize sulfide sulfur in the sulfide minerals, thereby rendering the gold more susceptible to recovery. One method for oxidatively treating a sulfide ore is pressure oxidation, in which a slurry of the ore is subjected to oxygen gas in anautoclave at elevated temperature and pressure to decompose the sulfide mineral, freeing the gold for subsequent recovery. Other oxidative treating methods include roasting and bio-oxidation of the ore in the presence of air or oxygen gas. Treating whole ores by pressure oxidation or by oxidative roasting is expensive. Part of the expense is due to energy consumed in heating gold-barren gangue material in the whole ore, and especially the energy required to heat water in which the gangue material is slurried in the case of pressure oxidation. Also, process equipment for treating a whole ore must be sized to accommodate the throughout of gangue material, in addition to the throughput of the gold-bearing sulfide minerals, thereby significantly adding to the cost of process equipment. Moreover, side reactions may occur involving gangue material which can detrimentally affect the oxidative treating or can produce hazardous materials which require special handling. One way to reduce the high energy and process equipment costs associated with oxidativetreating of a whole ore, as well as the potential for problems associated with side reactions, would be to remove gangue material from the ore prior to the oxidative treatment. For example,one method that has been used to remove gangue material from gold-bearing sulfide ores is flotation. In flotation, air is bubbled through a slurry of ore particles which have been treated with reagents and the particles of the ore which are less hydrophilic tend to attach to and risewith the air bubbles, thereby permitting separation of the ore into two fractions. Flotation has been used to prepare concentrates of gold-bearing sulfide minerals which are rich in the sulfide minerals and relatively free of gangue material. One problem with flotation of many gold-bearing sulfide ores, however, is that a significant amount of the gold-bearing sulfide mineral often reports to the wrong flotation fraction, representing a significant loss of gold. There is a significant need for an improved method for processing many gold-bearing sulfide ores that avoids the high costs associated with oxidatively treating whole ores without the significant loss of gold associated with concentrating sulfide ores by flotation. The present invention involves a method for processing gold-bearing sulfide ores to facilitate gold recovery without the burden of pressure oxidizing or roasting a whole ore and without the substantial loss of gold value associated with preparation of an ore concentrate by conventional flotation. It has been found that air, which is used as the flotation gas in conventional flotation, detrimentally affects flotation separation of gold-bearing sulfide minerals, and that significantly enhanced flotation performance may be obtained by maintaining the sulfide ore in an environment substantially free of air until a desired final flotation concentrate is obtained. Itis believed that oxygen gas present in air tends to oxidize the surface of certain gold-bearing sulfide mineral particles, with the effect that flotation of those sulfide mineral particles is reduced, resulting in a significant amount of sulfide mineral which fails to float during flotation, and, therefore, remains with the gangue. By using a flotation gas that is deficient in oxygen gas relative to air, however, the problems associated with the use of air can be reduced. The result is an increased recovery of sulfide materials in the concentrate, and correspondingly, an increase in the recovery of gold in the concentrate. It is also believed that the presence of oxygen promotes increased galvanic interaction, which tends to depress sulfide minerals during flotation. In one embodiment, the gold-bearing sulfide minerals in a sulfide ore are maintained in an environment that is substantially free of oxygen beginning with comminution of the ore andending with recovery of a desired final sulfide mineral concentrate. An oxygen deficient gas can be introduced prior to or during comminution to displace any air that may be present in the ore feed and to prevent air from entering during comminution. Oxygen in the air that wouldotherwise be present during comminution is, thereby, prevented from oxidizing newly exposed sulfide mineral surfaces created during comminution. Although comminution in an atmosphere of the oxygen deficient gas is preferred, an alternative to reduce detrimental effects of oxygenis to seal the entire comminution process to prevent air from entering into the process during comminution. With this alternative, only oxygen initially in feed to comminution will be present, so that damage to the mineral material will be limited. In addition to reducing oxygen levels during comminution and flotation, the use of an oxygen deficient gas tends to decrease galvanic interaction, with a corresponding increase in floatability of sulfide minerals. In one embodiment, galvanic interaction is further reduced by reducing the amount of iron introduced into the system and/or by removing iron from the system. Iron contamination in the system may be reduced by using comminution media made of stainless steel or hardened steel, rather than the normal mild steel, and/or by using a nonmetallic liner for comminution equipment. Iron may be removed from the system prior to flotation by magnetic separation. It has been found that reducing galvanic interaction can significantly improvrecovery of gold-bearing sulfide minerals during flotation, especially when flotation is conductedwith an oxygen deficient flotation gas. Possible sources of the oxygen deficient gas include by-product gas from an oxygen plant, a dedicated nitrogen plant, combustion exhaust gases, and on-site delivery of compressed or liquified gases. In one embodiment to reduce the consumption of the oxygen deficient gas, flotation gas is recycled in the flotation operation. When using an oxygen-deficient flotation gas according to the present invention, adjustment of other flotation operating parameters have been found to be unusually important to maximizing flotation performance. In that regard, it has been found that the flotation should be operated at an acidic pH, preferably below about pH 6. Also, use of a lead-containing activator significantly enhances flotation performance, as does the use of deoxygenated water during comminution and flotation. These additional enhancements are particularly important because it has been found that the gold is often most associated with the mineralogical/morphological sulfide species that are generally the hardest to float. Therefore, for example, a flotation enhancement that increases sulfide mineral recovery by just one percentage point may increase gold recoveryin the concentrate by a proportionately larger amount. This is because the incremental sulfide mineral particles that tend to float with each enhancement include those most likely to containsignificant quantities of gold. Conversely, the sulfide minerals that are easiest to float, such ascoarse grain pyrite, often contain little gold. Another embodiment according to the present invention includes a leach of flotation tails to recover gold remaining in the tail that is not associated with sulfide minerals. For some sulfide ores, this may be a significant quantity of gold. The tail leach generally involves a cyanide leach. A major advantage of the present invention is that the flotation tail is relatively clean of sulfide minerals. This is important to effective cyanide leaching of the tail because of the significant loss of cyanide that would occur if significant quantities of sulfide minerals werepresent in the tail. In a still further embodiment according to the present invention, a significant operational enhancement is obtained by performing a regrind operation intermediate betweentwo flotation stages. This permits a more coarse initial grind to be used for an initial stage offlotation to recover a significant quantity of the sulfide mineral particles. The regrind then permits additional liberation of sulfide minerals that may be locked in middling particles. Such staged processing would not be possible with conventional air flotation because of the detrimental effects of oxygen during conventional grinding and flotation. In one aspect, the present invention involves the advantageous utilization, in the processing of gold-bearing sulfide ores, of gases which may be separated from air. In one embodiment, a flotation operation, conducted substantially in the absence of oxygen gas, is combined with oxidative treating to decompose sulfide minerals, freeing gold for possible subsequent dissolution using a gold lixiviant, such as a cyanide. The preferred oxidative treating is pressure oxidation, although another oxidative treatment such as an oxidizing roast or bio-oxidation may be used instead. Such oxidative treating often requires a source of purified oxygen gas, which is often produced by separation from air in an oxygen plant. A by-product gas from such an oxygen plant is deficient in oxygen gas and rich in nitrogen gas. The by-product gas is, therefore,an ideal source of gas for use during comminution and/or flotation of a gold-bearing sulfide ore. This by-product gas is normally vented to the atmosphere in current gold processing operations and is, therefore, wasted . The present invention provides a method for processing a gold-bearing sulfide mineral material, such as a gold-bearing sulfide ore, to facilitate recovery of the gold from the mineral material. The method involves preparation of a flotation concentrate in a manner that reduces problems associated with conventional flotation. It has, surprisingly, been found that the problems associated with concentrating a gold-bearing sulfide ore by conventional flotation may be significantly reduced by the use of a flotation gas which comprises a lower volume fraction of oxygen gas than is present in ambient air. Preferably, the flotation gas should be substantially free of oxygen gas. When air is used as a flotation gas, the oxygen gas in the air appears to detrimentally affect the floatability of the sulfide minerals. This may be due to a surface oxidation of sulfide mineral particles caused by the presence of the oxygen gas. The surface oxidation would tend to depress the sulfide mineral particles during flotation. Furthermore, the detrimental effects of oxygen gas may be further reduced by maintaining the ore in an environment that is substantially free of oxygen gas during comminution, mixing, pumping and all other processing steps until a final flotation concentrate has been obtained. For example, when multiple flotation steps are used, it is desirable to maintain the ore in an environment that is substantially free of oxygen gas between the flotation steps.2 处理含金硫化矿石以及制备硫精矿的方法本发明引进了一种处理含金硫化矿石以方便从硫化矿回收金的方法。尤其,本发明引入了处理含金硫化矿石的浮选方式,此方法减少了常规浮选来获得精矿所存在的问题。本发明还涉及了结合氧化处理的浮选工艺,如加压氧化,并利用用来为氧化处理供应氧气的制氧工厂产生的副产品气体。在硫化矿发现了大量金,在硫化矿中黄金与硫化矿物组成关系密切。黄金是很难从这些硫化物矿石回收,因为黄金以某种方式约束在典型的硫化矿物颗粒中,此方式会呈现对传统金回收技术的抵抗,如矿石直接氰化。因此,为了在随后的金回收操作中使金分散,硫化矿石常常从化学上改变硫化矿物来得到处理。 一种处理含金硫化矿石的技术是使矿石接受氧化处理来氧化硫化矿物中硫化物,以便使金更容易从矿石中回收。一种用于处理硫化矿氧化的方法是加压氧化,其中矿浆在一个温度和压力升高的反应釜中遭受到氧气的氧化来氧化硫化矿物,以便在后续金回收流程获得金。其他氧化处理方法包括在含有空气或氧气的环境中矿石焙烧和生物氧化。 通过加压氧化或者氧化焙烧处理全部矿石,价格昂贵。部分的花费消耗在了加热矿石中含金的脉石矿物上,尤其是在加压氧化的情况下,能量需要提供流动的脉石矿物所需的热水。此外,处理全部矿石的加工设备还要适应脉石矿物的通过和含金矿石排出,这也明显的增加了处理成本。再次,引入脉石矿物导致副反应的发生,它们严重的影响氧化处理过程或产生需要用特殊方法才能除去的有害物质。一种减少过高的能量消耗、减少氧化处理设备成本以及减少副反应发生的潜在性的方法可能就是在氧化以前从矿石中除去脉石矿物。例如,一种正在应用的从含金矿石中除去脉石的方法是浮选。在浮选中,空气通过矿浆颗粒成为矿化气泡,这些矿浆颗粒已经被药剂处理过。这些矿浆颗粒具有极弱的亲水性,试图粘附在矿化气泡上并随之一起上浮,从而使矿石分为两个部分。浮选已经被用于制备含金硫化矿石的精矿,精矿中金的品位较高并且和脉石矿物相对分离。但是,浮选含金硫化矿物的方法存在的一个问题是大量的含金硫化矿物进入了尾矿中,从而使金流失严重。所以,一种新方法处理含金硫化矿石成为迫切的需要,一方面来减少氧化矿石的成本,并且能够减少浮选带来的金的损失。这项发明引入了一种处理含金硫化矿石的新方法,这种方法没有加压氧化和焙烧矿石的负担,并且也没有传统的精矿富集过程中金的大量的损失。人们发现,被用作传统浮选产生气泡的空气能够严重影响含金硫化矿石中矿物的分离。并且,发现在一个空气充足的自由的环境中浮选效果会显著的增强,直到理想的浮选精矿。普遍认为,存在于空气中的氧气试图氧化含金硫化矿物颗粒的表面,减小了含金硫化矿物颗粒的浮选效果,导致了浮选过程中大量硫化物的流失,因此,它们仍旧留在了尾矿中。但是,通过使用氧气不足的空气作为浮选用气,伴随的这个问题可以减小。结果是精矿中硫的回收率增加,相应的,精矿中金的回收率也增加。也相信,氧气的存在会促进极大的相互作用,这会试图抑制硫化物的浮选。在一个具体的境况下,矿石中的含金硫化矿物持续暴露在一个氧气自由的环境中,从矿石的破碎开始到获得理想的硫化物精矿为止。缺乏氧气的空气能够在破碎之前或破碎之中被引入,用以原矿中的空气或者阻止破碎过程中空气进入。虽然在一个缺乏氧气的环境中破碎最终效果是好的,尽管如此,用来替代氧气的这种不良影响的是在整个破碎流程中阻止空气进入,这样一来,就只有原矿中的氧气存在在破

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