乔山跑步机 JET-7000维修手册.doc

目 录n SECTION 1: LIMITED WARRANTY.2n SECTION 2: 保养程序.6n SECTION 3: 重要安全指南.11n SECTION 4: 规格和特色.12n SECTION 5: 零件表.20n SECTION 6: 推荐的工具.60n SECTION 7: 接线图.63n SECTION 8: 仪表工程模式指南.83n SECTION 9: MCB LED 使用说明.95n SECTION 10 : 故障诊断和排除.107n SECTION 11 : 零件更换.142/143n SECTION 12 : SUPPLEMENT.189n SECTION 13 : NEW MODEL (JET-7000E / 7000NEW).190LIMITED WARRANTY Comments and Questions.3 Scope of Warranty.3 Intended Use.3 Safety Stock of Warranty Parts.3 Warranty Time Period.3 Defects Replacement.4 Defects Return Procedure.4 Technical Support.5 Limited WarrantyJohnson Metal Industries Company and its employees are committed to providing our customers with the state-of-art designed and manufactured fitness equipment. This Limited Warranty and Service Procedure states JMIs warranty policy and warranty procedures.Comments and Questions We welcome comments and questions regarding our products. Please contact us at Customer Service Johnson Metal Industries Company P.O.BOX 22-100 Taichung, Taiwan, R.O.C Telephone : 886-4-5667100 ext: 190 or 191 Facsimile : 886-4-5683456 e-mail: Scope of WarrantyAll JMI products are warranted against defects in workmanship and materials. Any repairs to the parts itself, especially the electronics parts, will then void the warranty unless the rework is authorized in a written format by JMI in advance. This warranty will also not cover any damage, failure or loss caused by accident, misuse, neglect, abuse, improper assembly, or failure to follow instructions or warning in the owners manual.Intended UseJMI products may be warranted for just home use only, all distributors are advised to consult the owners manual for the limitations of the application.Warranty PeriodGenerally, if not otherwise specified, JMI provides one and a half year warranty for all JMI products starting from the date of production. Warranty coverage for each product will be detailed in the respective product owners manual.Defects ReplacementThe distributor should send out the replacement parts without charge within 24 hours for any customers warranty claim due to defects of JMI workmanship or materials and the defects occurs during the warranty period. The distributor should also send out the replacement with charge within 24 hours for the service claims due to accident, abuse, neglect, or for the claims with the warranty expired. Safety Stock of Warranty PartsAll the importers and distributors are required to keep an inventory of spare parts especially for those of which are recommended by JMI to service their customers in time. Distributors are advised to purchase the spare parts at 2%3% of the total value of each shipment along with the shipment order or to always keep in their stock at least 2 to 5 pieces of each spare parts, especially the electronics parts, of the different model. If there is any importer or distributor failed to do so and wish that JMI send the replacement parts by express, it will be within JMIs discretion how to charge the distributor for both the replacement parts and shipment cost. A list of recommended spare parts could be provided with the shipment sales confirmation as long as the request is made to your JMI sales representative and is contained in the service manual as well. Please refer to the parts list to fill out the Parts Order Form and send it to your sales representative to order the parts as required.Warranty ProcedureDefective electronics: To receive a credit accordingly, the distributor must collect the defective electronics, attach a label or tag on the defective part to identify the following information as a minimum requirements which contain the production serial number, symptom of failure and the warranty claim number. Send the defective electronics back to JMI in a routine basis (monthly is preferred). Fill out the warranty claim form and send it to JMI.Defective motors: The distributor may choose by himself the disposition of the failed motors under warranty. You can either send the motors to your local motor manufacturers authorized dealer for repair or you can remove the name plate, attaching a label on it to identify the failure symptom and send it back to JMI on a routine basis (monthly is preferred).Defective Mechanical Components/Accessories: To receive a credit or the free replacement parts for the defective mechanical component under warranty, simply fill out a warranty claim form attached with the photo, graph or other media that could show us the outlook of the failure. Send all the information to JMI for approval.Defect Return: After finishing the above processes with each kind of component, the distributors are then required to contact JMI for a returned authorization and shipping arrangement (This may not be required for the mechanical defects). Once it is authorized by JMI, the distributor should pack the parts in the most appropriate way and send the package by the way as advised by JMI.Issuing Credit: It is within JMIs discretion to issue a credit or send parts with no charge to the distributors after the returned parts have been verified to be really defective. If the parts returned has been verified to be non defective and is good enough to be used, it will be sent back to the distributor. The distributor will be responsible for all the shipping cost incurred. No credits will be issued on the defective returns that can be proved to fail due to misuse, neglect or abuse. Technical supportIf you have any trouble in troubleshooting the failures or if you wish to complain for a mass failure to JMI, you can fill out the Field Failure Report and the MCB LED Status Report (refer to supplement A&B) )to JMI. JMI will respond to your report within one day. You may call JMI customer service department directly as well if you wish, but before doing this it is preferred for you to send out the forms in advance.保 养 程 序目 录 调整跑带张力.7 跑板上腊程序.8 清洁沟槽程序.9调整皮带张力29 Revision: 1.1 Date: 2000-04-01警告:滚轴调整过紧会严重缩短跑带的寿命，并会引起其它元件进一步损坏。跑步皮带:当你把脚踩在皮带上时，你能感觉到皮带在打滑，这通常是由于皮带被延伸，造成皮带和滚轴之间打滑而引起的。在新的跑车上，这是一个普通正常的调整。为了排除这种滑动，按照图示调紧后棍两侧的螺栓1/4转。再一次检查是否有滑动。如果有必要重复进行，但每次调整滚轴螺栓不要超过去1/4转。驱动皮带:如果在调紧跑步皮带后仍感觉有打滑现象，调整张紧螺丝。然后再次检查是否有相对滑动。跑板润滑程序频率:每3 4 个月.蜡：名称: CHRIS TIANContent:SUNWAYLUBE 1180Viscosity Grade 68Viscosity 40C 68.0 100C 9.1Viscosity Index 100Pour Point, C 12Flash Point, C 216程序:1. 拆下跑步皮带后，用干净的毛币清洁跑步板。2. 安装（新的）跑带。3. 在跑板上涂上一些润滑剂，并将润滑剂均匀地分布在跑板上每个部位。4. 上紧跑板螺丝，首先安装后滚轴，再安装前滚轴。5. 将运行皮带装回皮带轮上，用左手顺时针旋转飞轮，用右手将驱动皮带推入前滚轴的凹槽内。.6. 安装前后滚轴。 在运行速度为4英里每小时（6.4公里每小时）时，调整滚轴固定螺栓，使跑带位于中心位置。7. 打开电源，按“start”键，再按下“fast”键直到视窗显示2 英里每小时（3公里每小时），而后在跑带上行走约5分钟，确保润滑剂均匀地分布在跑带下。清 洁 沟 槽 程 序频率:每200个运行小时.如果皮带，马达皮带轮，滚轴皮带轮的凹槽内不干净，在电跑运行时会产生噪音。程序:1 卸下运行皮带，检查皮带凹槽内是否有污垢灰尘，清除掉。2 检查马达皮带轮内是否有污垢灰尘，清除掉。34 检查滚轴皮带轮内是否有污垢灰尘，清除掉。重 要 安 全 指 南注意: 本产品必须接地警告: 将本产品连接到接地良好的电源插座. 参阅接地指南。 注: 电源电压 110v: 95v 140v 电源电压 220v : 210v 250v当使用一个电气产品时，必须遵循基本的预防措施，包括下面的：接地指南本产品必须接地。如果它功能失常或者是损坏，接地将为电流提供一个具有最小电阻的通道，而降低被电击的风险。本产品配置的电源线带有接地线，其插头也带有接地端。电源插头必须插入与之相匹配的电源插座，而同时该电源插座的安装和接地也必须符合当地的条例。危险 接地线连接不良将会导致电击的危险，如果对产品的接地是否良好有疑问，请有资助格的电工进行检查。如果电源插头无法插入电源插座，不要更换本产品提供的插头，而应请有资格的电工安装合适的插座。电源电压标准110v 电源电压: 95VAC 140VAC220v 电源电压: 210VAC 250VAC规格和特色SPEC. & FEATURESJET-7000 电动跑台FULL PLATFORM TREADMILL宽敞 宽敞的 2060 跑步区尺寸 86cm208cm (3482)功率为3匹 美国产马达 带有全密封轴承的工业级美国产BALDOR 马达 转速： 3700 等级： F提升 使用蜗轮减速器从015%自动提升，并能支撑900磅的冲击。thrust 为提升机械装置安装齿轨和小齿传动轮。rack & pinionPCB (上板) 程序: U.S. DCI 制造。 3 套预置程序(包括速度和高度程序。) 2 套定制程序。 1 套心率控制程序。 快速启动功能。规格和特色SPEC. & FEATURESJET-7000 电动跑台FULL PLATFORM TREADMILL商业级的 MCB (下板) U.S. DCI 制造 IGBT 模块 PWM 马达控制器 跑板 139060525.4t 预先上蜡滚轮 7.6cm (3) crowned head and tail roller with top quality of SKF bearings信息显示 速度, 高度, 时间, 距离, 卡路里和心率。零 件 表目 录JET-7000 零件表.XXJET-7000 零件爆炸图JET-7000零件表ITEMD/NDESCRIPTIONQTYAB1TM14-006A车架焊接图 Frame1AC1TM14-021A左仪表支撑管焊接图 Left Support Tube1AC2TM14-022A右仪表支撑管焊接图 Right Support Tube1AG1TM14-012A仪表把手焊接 Main Handlebar1AG2TM08-101A扶手组立图 Handle Rail Set1AL2TM14-018前移动轮组 Front Mobile Wheel1AN2TM14-011仪表基座焊接图 Console Foundation Bed 1AR2RDD25631-1前滚轮组 Front Roller Set1AR3RDC25616-1后滚轮组 Rear Roller Set1B21TM14-051A左滑座外盖 FCD45 Rack & Pinion Out Cover-Left1B22TM14-052A右滑座外盖 FCD45Rack &Pinion Out Cover-Right1B23TM14-053左滑座内盖FCD45 Rack & Pinion Inner Cover-Left1B24TM14-054A右滑座内盖FCD45 Rack & Pinion Inner Cover-Right1B25TM14-134跑步板6051390L25.4t Running Deck1B26TM08-135A跑步板装饰片PCV Deck Extension2B27TM06-070A固定缓冲垫3037L Cushion Pad6B28TM14-137固定缓冲垫A Cushion Pad2B29TM14-138后脚垫(橡胶) Rear Pad Bottom2B31TM08-141A护条固定块POM Fix In the Foot rail10B32TM14-144左后档板SPC Left Foot rail End cap1B33TM14-145右后档板SPC Right Foot rail End cap1B34TM08-146前护条档板SPC Front Side Rail Stop Plate2B35BOEM08008圆头六角承窝螺丝M81.25P30L Bolt8B36WB0815001弹簧垫圈SW3/8 Spring Washer28B37BOEM08009圆头六角承窝螺丝M81.25P45L Bolt12B38BOEM08010圆头六角承窝螺丝M81.25P20L Bolt4B39CF4039AC型夹 C Clip4B40BOUM04016伞头十字螺丝412L(BED)(切口) Screw4C05BOUM08001斜边内六角承窝螺丝M81.25P15L Screw12G04BOBM08001埋头六角承窝螺丝M81.25P20L Screw2G08BOEM08010圆头六角承窝螺丝M81.25P20L Bolt4L04TM14-121移动轮 Mobile Wheel2L06BR6002ZZ滚珠轴承 Ball Bearing4L07COS150外C扣环S-15 Out C Clip 2M01TM14-019减速马达阻力图 Retard Motor Set1M02TM14-101马达DC2003HP 3700PM(含马达飞轮及传动皮带轮) Motor-3HP1M03TM14-102马达控制器AC220V Motor Control Board (MCB)1ITEMD/NDESCRIPTIONQTYM07TM14-131马达固定架SPC Motor Fix Plate1M08TM14-195滤波器马达固定架SPC Filter1M09TM14-197电感10mH(CE规格) Choke2M10TM14-104电容器450V 6UF Capacitor1M11TM14-196电容器400V 10UF(CE规格) Capacitor1M12TM16-139A防震垫A (防震橡胶) Shockproof Pad-A1M13TM16-140A防震垫B (防震橡胶) Shockproof Pad-B2M14BO8M05009伞头十字螺丝M512L(切口) Screw2M15WA1018001平垫圈10.5182.0t Washer8M16BOEM04006圆头六角承窝螺丝M40.7P16L Screw1M17WA0510002平垫圈M51.0t Washer2M19BO3038003马车螺丝3/8-16UNC30L Screw for Motor4M20NU0380410尼龙螺帽3/8-16UNC Nylon Nut8M21BO4014003眼钩螺丝11/4-20UNC45L Bolt1M22WA0614001平垫圈6.5141.0t Washer2M23NU0140410尼龙螺帽1/4-20UNC Nylon Nut2M24NUM043410尼龙螺帽M40.7P Nylon Nut1M25BO4014005眼钩螺丝1/4-20UNC55L Bolt1M26WB0509001弹簧垫圈SW5 Spring Washer2M27WB1424001弹簧垫圈SW14 Spring Washer1M28NU0120110六角螺帽1/2-13UNC Bolt1M29BOE056003圆头六角承窝螺丝5/1618UNC13L Bolt2M30WA0815003平垫圈8.2151.2t Washer2M31WB0815001弹簧垫圈SW8 Spring Washer2M35BO3038002马车螺丝3/8-16UNC20L Bolt4N03TM14-110仪表控制板 Console Control Board (PCB)1N04TM14-173操作面板 公制(Johnson) Operation Overlay1N06TM14-175薄膜开关 Membrane Key (Key-pad)1N07TM14-184安全开关孔22.0按钮40 Safety Key Set1N08TM14-174仪表底板ABS Console Base Plate1N09BO8M04007伞头十字螺丝M40.7P10L(头径13) Screw10N10BO8M03001伞头十字螺丝M40.7P10L(头径13) Screw7N11WA0306002橡胶垫圈M3 Rubber Washer7P03TM13-167A电源开关 On/Off Switch(RF-1004)1P04TM06-078电源开关15A 125V On/Off Switch1P05TM14-189A电源插座 Socket1P05TM14-163A电源插座 Socket1P07TM14-162A过电流保护器 Circuit Breaker 15A 250V1TEMD/NDESCRIPTIONQTYP08TM14-168感应器支持架AL Sensor Support Rack1P09TM14-169A感应器 Sensor1P10MA0150007感应磁铁157 Magnet1P11TM14-171A电源线14AWG 10台尺(L型插头) Power Cable 1P12TM14-176开关连接线 Connected Wire for Switch1P13TM14-177仪表电源线 Console Cable1P14TM14-178仪表控制线 Console Control Cable 1P15TM14-179A控制板电源线 Cable for Control Board4P17TM14-181可变电阻信号线 Variable Resistor Cable1P18TM14-185安全开关连接线 Safety Key Cable2P21BOGM03001圆头十字自攻螺丝3010L Screw2P22BOAM03001埋头十字螺丝M30.5P10L Screw2P23BOO8M05018伞头十字螺丝M50.8P25L(切口) Screw1P24NUM054150六角螺帽M50.8P Bolt2P25BO8M05007伞头十字螺丝M50.8P10L Screw2Q01TM14-142左装饰护条1470L PVC Side Rail-L1Q02TM14-143右装饰护条1470L PVC Side Rail-R1Q03TM14-147前护盖ABS Front Cover1Q04TM14-148左支撑杆护条PVC Left Stanchion Protrusion1Q05TM14-149右支撑杆护条PVC Right Stanchion Protrusion1Q06BO7M04016伞头自攻螺丝412L(BED)(切口) Bolt4R03TM14-090传动链条 Chain1R05TM14-092A行程限制杆POM Distance Limited Bar1R08M14-096升降齿轮 Chain2R09TM14-165可变电阻 Variable Resistance1R11TM14-161行程限制开关Z-15GW-B(OMRON) Elevation Limit Switch2R14BR6205ZZ深槽滚珠轴承6205zz 6205zz Ball Bearing6R15NUM126110六角螺帽M121.25P7H Screw2R16WB1221001弹簧垫圈SW12 Spring Washer2R17KEE04161半圆键416L Key2R18KEA0807221双头圆键8722L Key2R19BO8M05009伞头十字螺丝M50.8P12L(切口) Screw4R20WA0510002平垫圈M30.5t Washer4R21BOEM04003圆头六角承窝螺丝5/40.7P30L Screw4R22WA0410001平垫圈3/16101t Washer8R23NUM043410尼龙螺帽M40.7P Nylon Nut4R24BO8M03002伞头十字螺丝M30.5P10L Screw2R25WA0306001平垫圈M30 .5t Washer2R26WB0305001弹簧垫圈SW3 Spring Washer2TEMD/NDESCRIPTIONQTYR27WB0509001弹簧垫圈SW5 Spring Washer4R28BO5M08004止付螺丝M81.25P6L Stop Screw4R39TM14-133跑步带50832502.5(两层布) Running Belt2R40PLV240J10多槽皮带240-J10 Poly-V Belt (Drive Belt)1R42BOEM10002圆头六角承窝螺丝M101.25P100L Screw3R43WA1018001平垫圈10.5182.0t Washer6R44NUM107110六角螺帽M101.5P Screw1V04L3-001马达护盖采标 Sticker for Motor Cover1V07TM14-V08机种别采标 Item Sticker1V08TM14-277说明书 Owners Manual1V08TM14-280说明书JOHNSON(葡萄牙文)(CE规格) Owners Manual(Portugal)1V10TM14-V10CE规格贴标 CE Sticker1X01TM15-X01A纸箱组 Carton 1Z01TM08-241AT型扳手M8 T Wrench (8mm)1Z02PD02HC101固定具HC-101(KSS) Fixed Tool5Z03PD02HC2固定具HC-2 Fixed Tool2Z06BO8M05009伞头十字螺丝M50.8P12L Screw2Z08TM08AZ195A十字起子 Screw Driver1Z09TM14AZZ09AL型六角扳手M5 T Wrench (L type)1推茬的工具A: 一字螺丝起子a : 小一字螺丝起子B: 十字螺丝起子b: 小十字螺丝起子C: 六角套筒起子 8mmD: 六角套微起子 6mm1 : T型内六角扳手 8mm2 : T型内六角扳手 6mm3 : T型内六角扳手 5mm 推茬的工具4. 两用呆扳手 17mm5. 两用呆扳手 15mm6. 两用呆扳手 14mm7. 尖嘴钳8. 斜口钳 推荐的工具1. T型套筒扳手 14mm2. 活动扳手3. 棘轮扳手 11 / 13mm4. 电烙铁5. 焊锡接 线 图目 录 JET-7000/N/E 接线图 (CE).80 JET-7000/N/E 接线图.81 JET-7000/N/E 接线图(MCB).82JET-7000/N/E 接线图( CE) E1-B1 E2-接地 E3-D2 B2-D4 D1-I3 D3-I4 I5-接地 I1-A2 I2-A3 A1-C1 A4-C2 C3-AC1 of MCB C4-AC2 of MCBJET-7000/N/E 接线图 E1-B1 E2-接地 E3-D2 D4-B2 D1-AC1 of MCB D3-AC2 of MCBJET-7000/N/E 接线图 (MCB) A1-马达线 (红) A2-马达线 (黑) P1-V.R. 线(不包括 JET7000E) P2-传感器线 P3-8-针仪表线 P4-6-针仪表线 UP-坡度(黄) (不包括 JET7000E) Down-坡度(白) (不包括 JET7000E) ELEV. COMMMON-坡度 (黑) (不包括 JET7000E) AC1-CE(电容器C3) 非 CE(开关D1 ) AC2-CE(电容器C4 ) 非 CE(开关D3 )仪表工程模式指南目 录 JET-7000 (版本1.4).92-93 累计时间和累计距离.94 JET-7000N (版本1.0).94-A JET-7