PSPC Training material 2

IMOPerformanceStandardforProtectiveCoatingandIACSCommonStructuralRules,Forthebenefitofbusinessandpeople,1stdaytraining,IMOPSPCPR34,NR530BVInternaluseonly,-,2IMOPSPC,1RegulatoryFramework,SUMMARY,3IACSPR34,4NR530,RegulatoryFramework,1,IMOPSPCPR34,NR530BVInternaluseonly,-,RegulatoryFramework,InternationalStandardandRuleforCPS,1,1-1ImplementationSchedule,IMORes.MSC216(82):,DedicatedSeawaterBallastTanks(newshipsof500GT)DSSSpacesofBulkcarriers(L=150m),MandatorytheapplicationofthePSPCtoallships:,IMOPSPCPR34,NR530BVInternaluseonly,-,Introduction,IMOPSPC,IACSPR34,IndustryGuidelines,BVNI531:GuidelinesfortheapplicationoftheIMOPerformanceStandardforProtectiveCoating,BVNR530:CoatingPerformanceStandard,IACSJWG/Coating,1,InternationalStandardandRuleforCPS,IMOPSPCPR34,NR530BVInternaluseonly,-,Introduction,IMOPSPC,IACSPR34,IndustryGuidelines,BVNI531:GuidelinesfortheapplicationoftheIMOPerformanceStandardforProtectiveCoating,BVNR530:CoatingPerformanceStandard,IACSJWG/Coating,1,InternationalStandardandRuleforCPS,Ourpresentationtodaywillonlybecoveringtheseitems!,IMOPSPCPR34,NR530BVInternaluseonly,-,Introduction,1,MSC82adoptedResolutionMSC.215(82):,PerformanceStandardforProtectiveCoatings(PSPC)for:DedicatedSeawaterBallastTanksinalltypesofnewships(500GT)DSSspacesofbulkcarriers(L=150m),i.e.voidspacesindoublehullDevelopedonthebasisof:IMOGuidelinesfortheselection,applicationandmaintenanceofcorrosionpreventionsystemsofdedicatedseawaterballasttanks(ResolutionA.798(19),1995)TankerStructureCo-operativeForumguidelinesforballasttankcoatingsystemsandsurfacepreparation,2002,ResolutionA.798(19)applicabletoallshipsuntilentryintoforceofrevisedSOLASreg.II-1/3.2,1-3GeneralScope,InternationalStandardandRuleforCPS,IMOPSPC,IMOPSPCPR34,NR530BVInternaluseonly,-,Introduction,1,IACSadoptedProceduralRequirementNo34(PR34):ProceduralRequirementsareadoptedresolutionsonmattersofprocedurestobefollowedbyMembersandAssociates.,IACSProceduralRequirementOnApplicationoftheIMOPerformanceStandardforProtectiveCoatings(PSPC),ResolutionMSC.215(82),underIACSCommonStructuralRules(CSR)forBulkCarriersandOilTankers.,PR34tobereadinconjunctionwiththeIMOPSPC:applicationofthereferencedinternationalstandardsfootnotedthereinismandatoryunderthisPR.,1-3GeneralScope,InternationalStandardandRuleforCPS,IACSPR34,IMOPSPCPR34,NR530BVInternaluseonly,-,Introduction,1,BVRuleNoteNR530,NR530shallbeincorporatedtheIACSProceduralRequirements(PRN34)inconjunctionwiththeIMOPSPC(MSC.215(82).,1-3GeneralScope,InternationalStandardandRuleforCPS,BVNR530:CoatingPerformanceStandard,IMOPSPCPR34,NR530BVInternaluseonly,-,Corrosion&ProtectiveCoatings:anOverview,1,InternationalStandardandRuleforCPS,Corrosion:Interactionwiththeenvironment,ProtectiveCoating:abarrierbetweentheenvironmentandthemetal,O2,NaCl,H2O,IMOPSPCPR34,NR530BVInternaluseonly,-,Corrosion&ProtectiveCoatings:anOverview,1,InternationalStandardandRuleforCPS,TheeffectivenessofaProtectiveCoatingmuchdependson:,DefinitionoftheCoatingSystemApprovaloftheCoatingSystemCoatingProcess,IMOPSPC,2,IMOPSPCPR34,NR530BVInternaluseonly,-,PresentationofIMOResolutionMSC.215(82):IMOPSPC,2,InternationalStandardandRuleforCPS,2-1PurposeandDefinition,PurposeDefinitionsGeneralPrinciplesCoatingStandardCoatingSystemApprovalCoatingInspectionRequirementsVerificationRequirementsAlternativeSystemsAnnex1.TestProceduresforCoatingQualificationAnnex2.ExampleofDailyLogandNon-ConformityReportAnnex3.DryFilmThicknessMeasurements,IMOPSPCPR34,NR530BVInternaluseonly,-,IMOPSPC,2,InternationalStandardandRuleforCPS,2-2PurposeandDefinition,DedicatedSeawaterBallastTanksinalltypesofnewships(500GT)DSSspacesofbulkcarriers(L=150m),i.e.voidspacesindoublehullBallasttank,Edgegrinding,“GOOD”,DewPoint,Dust,DFTandNDFTHardcoating,PrimerCoat,ShopPrimerStripeCoatingTargetUsefulLifeTechnicalDataSheet,IMOPSPCPR34,NR530BVInternaluseonly,-,IMOPSPC-CoatingProcess,InternationalStandardandRuleforCPS,2,2-2GeneralPrinciples,InspectionprocessshallbeagreeduponbetweentheShipowner,theShipyardandtheCoatingManufacturer,IMOPSPCPR34,NR530BVInternaluseonly,-,IMOPSPC-CoatingProcess,InternationalStandardandRuleforCPS,2,2-2GeneralPrinciples,InspectionprocessshallbepresentedtotheAdministrationforreview,IMOPSPCPR34,NR530BVInternaluseonly,-,IMOPSPC-CoatingProcess,InternationalStandardandRuleforCPS,2,2-2GeneralPrinciples,DocumentationoftheseinspectionsshallbereportedandincludedintheCTF,IMOPSPCPR34,NR530BVInternaluseonly,-,IMOPSPC-CoatingProcess,InternationalStandardandRuleforCPS,2,2-2GeneralPrinciples,IMOPSPCPR34,NR530BVInternaluseonly,-,IMOPSPC-CoatingProcess,InternationalStandardandRuleforCPS,2,2-3CoatingStandard,IMOMSC215(82)definedaPerformanceStandard,IMOPSPCPR34,NR530BVInternaluseonly,-,IMOPSPC-CoatingProcess,InternationalStandardandRuleforCPS,2,2-3CoatingStandard,coatingconditionevaluation,IMOPSPCPR34,NR530BVInternaluseonly,-,PresentationofIMOPSPC,2,InternationalStandardandRuleforCPS,2-3CoatingStandard,IMOPSPCPR34,NR530BVInternaluseonly,-,IMOPSPC-CoatingProcess,InternationalStandardandRuleforCPS,2,2-3CoatingStandard,IMOMSC215(82)givesrequirementsforeachstepoftheCoatingProcess,IMOPSPCPR34,NR530BVInternaluseonly,-,IMOPSPC-Overview,2,InternationalStandardandRuleforCPS,2-3CoatingStandard,IMOPSPCPR34,NR530BVInternaluseonly,-,IMOPSPC,2,InternationalStandardandRuleforCPS,2-3CoatingStandard,ThecoatingSystemmustcomplywithrequirementsofPSPCTable1:DefinitionoftheCoatingSystemPrimarySurfacePreparationSecondarySurfacePreparationOtherrequirements(ventilation,environmentalconditions,testingofcoatingsandrepair),IMOPSPCPR34,NR530BVInternaluseonly,-,IMOPSPC,2,InternationalStandardandRuleforCPS,2-3CoatingStandard,DesignofCoatingSystem,IMOPSPCPR34,NR530BVInternaluseonly,-,IMOPSPC,2,InternationalStandardandRuleforCPS,2-3CoatingStandard,SelectionoftheCoatingSystem,IMOPSPCPR34,NR530BVInternaluseonly,-,IMOPSPC,2,InternationalStandardandRuleforCPS,2-3CoatingStandard,DefinitionoftheCoatingSystem:EpoxybasedorotherconfirmedcoatingsystemsMulti-coatsystemwithcontrastingcoloursTopcoatoflightcolour,tofacilitatein-serviceinspection,IMOPSPCPR34,NR530BVInternaluseonly,-,IMOPSPC,2,InternationalStandardandRuleforCPS,2-3CoatingStandard,Coatingpre-qualificationtest:,IMOPSPCPR34,NR530BVInternaluseonly,-,IMOPSPC,2,InternationalStandardandRuleforCPS,2-3CoatingStandard,DefinitionoftheCoatingSystem:Jobspecification:Twostripecoatsandtwospraycoats(inwayofweldedseamsonly,onestripecoatmaybeacceptedifNDFTcanbemet)StripecoatsshallbeappliedbybrushorrollerCoatingmanufacturersrecommendationstobefollowed(surfacecleanness,curingtime,dry-to-recoattimes,walk-ontime,.)NominalDryFilmThickness(NDFT):NDFT320mwith90/10rule(90%ofallthicknessmeasurementsshallbegraterthanorequaltoNDFTandnoneoftheremaining10%measurementsshallbebelow0.9*NFDT).MaximumtotalDFTaccordingtomanufacturersspecificationWetfilmthicknessregularlycheckedduringapplication,IMOPSPCPR34,NR530BVInternaluseonly,-,IMOPSPC-CoatingProcess,InternationalStandardandRuleforCPS,2,2-3CoatingStandard,PrimarySurfacePreparation,IMOPSPCPR34,NR530BVInternaluseonly,-,IMOPSPC-CoatingProcess,InternationalStandardandRuleforCPS,2,2-3CoatingStandard,Inspectionsitems(SteelSurfaceCleanlinessandroughness,NaCl,Shopprimeridentification,T,RH%control)definedinTable2,QualifiedCoatingInspectorsshallcarryoutinspectionofthePSPandissuetheinspectionreports,CleanlinessandAnchorprofilescontrol,IMOPSPCPR34,NR530BVInternaluseonly,-,IMOPSPC,2,InternationalStandardandRuleforCPS,2-3CoatingStandard,PrimarysurfacepreparationBlasting(Sa21/2)andprofile(30-75mm)4,5Relativehumidity(3Cabovedewpoint)Watersolublesaltlimit(=2mm,or3-passgrinding,orequivalentprocessSurfacetreatmentofconstructionblocks4ForcompatibleprimerBlasting(Sa21/2)onweldsanddamagedshopprimerForprimerthathasnotpassedthequalificationprocedureSa2standardremovingatleast70%ofintactshopprimer,Theseitemsshallbecontrolledbytheyard/applicatorduringtheCoatingprocesstoensurecompliancewiththisStandard,IMOPSPCPR34,NR530BVInternaluseonly,-,IMOPSPC,2,InternationalStandardandRuleforCPS,2-3CoatingStandard,Surfacetreatmentafterassemblingofconstructionblocks4ButtsSt3orbetterorSa21/2whereapplicableSmalldamagesupto2%oftotalarea:St3Contiguousdamagesover25m2orover2%oftotalarea:Sa21/2shouldbeappliedCoatinginoverlaptobefeatheredAnchorprofile5:Either30-75mm(incaseoffullorpartialblasting)Or,accordingtomanufacturerrecommendationsDustlevel8:rating/sizeWatersolublesaltlimit6(IACSPR34,3,IMOPSPCPR34,NR530BVInternaluseonly,-,IACSPR34,InternationalStandardandRuleforCPS,3,3-1Introduction,IACShasdevelopedtheprocedurePR34:CommonproceduretobefollowedbyIACSMemberswhenapplyingIMOPSPCtoCSRbulkcarriersandoiltankerscontractedforconstructiononorafter8December2006(subjecttoCSR)anduntilthedateofapplicationreferredtoinpara.1ofSOLASChapterII-1,PartA-1,Reg.3-2,asadoptedbyRes.MSC.216(82)ApplicationoftheinternationalstandardsfootnotedinthePSPCismandatoryunderthisPR34.,IMOPSPCPR34,NR530BVInternaluseonly,-,IACSPR34,InternationalStandardandRuleforCPS,3,3-1Introduction,ApplicationofthereferencedinternationalstandardsfootnotedthereinismandatoryunderthisPR34.,IMOPSPCPR34,NR530BVInternaluseonly,-,IACSPR34-CoatingProcess,InternationalStandardandRuleforCPS,3,CoatingSystemApprovalasperIACSProcedurePR34,IMOPSPCPR34,NR530BVInternaluseonly,-,IACSPR34,InternationalStandardandRuleforCPS,3,3-3IACSProcedureforCoatingSystemApproval,IMOPSPCPR34,NR530BVInternaluseonly,-,IACSPR34,InternationalStandardandRuleforCPS,3,3-3IACSProcedureforCoatingSystemApproval,IMOPSPCPR34,NR530BVInternaluseonly,-,IACSPR34,InternationalStandardandRuleforCPS,3,3-3IACSProcedureforCoatingSystemApproval,IMOPSPCPR34,NR530BVInternaluseonly,-,IACSPR34-CoatingProcess,InternationalStandardandRuleforCPS,3,IACSProcedureforAssessmentofCoatingInspectorsQualifications,IMOPSPCPR34,NR530BVInternaluseonly,-,IACSPR34,InternationalStandardandRuleforCPS,3,3-4IACSProcedureforAssessmentofCoatingInspectorsQualifications,NACECoatingInspectorLevel2,FROSIOInspectorLevelIII,Equivalentqualification(shallbeapprovedbytheSociety)asdescribedinPR34,paragraph2.3PLUSTwoyears.,IMOPSPCPR34,NR530BVInternaluseonly,-,IACSPR34,InternationalStandardandRuleforCPS,3,3-4IACSProcedureforAssessmentofCoatingInspectorsQualifications,IMOPSPCPR34,NR530BVInternaluseonly,-,IACSPR34-CoatingProcess,InternationalStandardandRuleforCPS,3,IACSProcedureforInspectionsAgreement,IMOPSPCPR34,NR530BVInternaluseonly,-,IACSPR34,InternationalStandardandRuleforCPS,3,3-5IACSProcedureforInspectionAgreement,Theprocedureforinspectionofsurfacepreparationandcoatingprocess(agreedbyShipowner,ShipyardandCoatingManufacturer).ProceduretobepresentedbytheYardtoBVforreviewTheprocedureisincludedintheTechnicalFile.AnyDeviationsintheprocedurerelativetoPSPCnotedduringthereviewshallberaisedtotheShipyardbyBV.Shipyardisresponsibleforidentifyingandimplementingcorrectiveaction.,IMOPSPCPR34,NR530BVInternaluseonly,-,IACSPR34-CoatingProcess,InternationalStandardandRuleforCPS,3,BVcarriesoutsomeverificationsasdetailedinthePR34,IMOPSPCPR34,NR530BVInternaluseonly,-,IACSPR34,InternationalStandardandRuleforCPS,3,3-6IACSProcedureforVerificationofApplicationofthePSPC,CheckingthatTechnicalDataSheetandStatementofComplianceorTypeApprovalCertificatecomplywithPSPC.Checkingthatcoatingidentificationonrepresentativecontainersisconsistentwiththecoatingidentifiedintheabovedocuments.Checkingthattheinspectorisqualifiedinaccordancewiththequalificationrequirements.CheckingthatinspectorsreportsofsurfacepreparationandthecoatingsapplicationindicatecompliancewiththemanufacturersTechnicalDataSheetandStatementofComplianceorTypeApprovalCertificate.Monitorimplementationofthecoatinginspectionrequirements.,IMOPSPCPR34,NR530BVInternaluseonly,-,IACSPR34,InternationalStandardandRuleforCPS,3,3-6IACSProcedureforVerificationofApplicationofthePSPC,Checking,onasamplebasis,thattheinspectorsareusingthecorrectequipment,techniquesetc.asdescribedintheinspectionproceduresreviewedbytheSociety.Anydeviationsaretoberaisedtothecoatinginspector.IneventthatcorrectiveactionsarenotacceptabletotheSocietyorintheeventthatcorrectiveactionshavenotclosedouttheShipyardshallbeinformed.,IMOPSPCPR34,NR530BVInternaluseonly,-,IACSPR34,3-6IACSProcedureforVerificationofApplicationofthePSPC,InternationalStandardandRuleforCPS,3,IMOPSPCPR34,NR530BVInternaluseonly,-,IACSPR34-CoatingProcess,InternationalStandardandRuleforCPS,3,IACSProcedureforCoatingTechnicalFile,IMOPSPCPR34,NR530BVInternaluseonly,-,IACSPR34,InternationalStandardandRuleforCPS,3,3-7IACSProcedureforCoatingTechnicalFile,ShipyardisresponsibleforcompilingtheCTF.TheCTFisreviewedforcontentinaccordancewithPSPC3.4.2.Shipyardisresponsibleforidentifyingandimplementingcorrectiveaction.,BVNR530,4,IMOPSPCPR34,NR530BVInternaluseonly,-,PresentationofBVRuleNR530,InternationalStandardandRuleforCPS,4,NewAdditionalServiceFeatureCPS(WBT)BVinvolvementintheapplicationoftheIMOPSPCIACSPR34ApplicabletoWaterBallastTanksanddoublesideskinspacesofbulkCarrierswithL150m,IMOPSPCPR34,NR530BVInternaluseonly,-,BVRuleNR530,InternationalStandardandRuleforCPS,4,ContentsofNR530:CoatingPerformanceStandard,IMOPSPCPR34,NR530BVInternaluseonly,-,BVRuleNR530,InternationalStandardandRuleforCPS,4,IMOPSPCPR34,NR530BVInternaluseonly,-,BVRuleNR530,InternationalStandardandRuleforCPS,4,ProcedureforCoatingSystemApprovalIssuanceofTypeApprovalCertificateBasedonresultofeithermethodA+D,orB+DorC+DMethodA:LaboratoryTest,MethodB:5yearsfieldexposure,MethodC:ExistingMarintekB1ApprovalsMethodD:Coating