化工管道设计

1 管道组成件 Piping component1.1 管子 Pipe管子(按照配管标准规格制造的) pipe管子(不按配管标准规格制造的其他用管) tube钢管 steel pipe铸铁管 cast iron pipe衬里管 lined pipe复合管 clad pipe碳钢管 carbon steel pipe合金钢管 alloy steel pipe不锈钢 stainless steel pipe无缝钢管 seamless (SMLS) steel pipe焊接钢管 welded steel pipe镀锌钢管 galvanized steel pipe热轧无缝钢管 hot-rolling seamless pipe玻璃管 glass tube橡胶管 rubber tube1.2 管件 Fitting弯头 elbow长半径弯头 long radius elbow短半径弯头 short radius elbow45弯头 45 elbow90弯头 90 elbow三通 tee异径三通 reducing tee等径三通 equal tee45斜三通 45 lateralY型三通（俗称裤衩） true “Y”四通 cross等径四通 straight cross异径四通 reducing cross五、异径管 reducer同心异径管 concentric reducer偏心异径管 eccentric reducer管台螺纹支管台 threadolet焊接支管台 weldolet承插支管台 sockolet斜接支管台 latrolet管接头 coupling, full coupling半管接头 half coupling异径管接头 reducing coupling活接头 union内外螺纹缩接（俗称补芯） bushing管帽 cap (C)堵头 plug短节 nipple异径短节 reducing nipple; swage nipple六、法兰 Flange (FLG）螺纹法兰 threaded flange滑套法兰（包括平焊法兰） slip-on flange (SO); slip-on welding flange承插焊法兰 socket welding flange松套法兰 lap joint flange (LJF)对焊法兰 welding neckflange (WNF)法兰盖 blind flange, blind孔板法兰 orifice flange异径法兰 reducing flange法兰密封面，法兰面 flange facing突面 raised face (RF)凸面 male face (MF)凹面 female face (FMF)榫面 tongue face槽面 groove face环连接面 ring joint face全平面；满平面 flat face; full face (FF)光滑突面 smooth raised face (SRF)粗糙度 roughness光滑的 smooth七 垫片 Gasket (GSKT)垫片的型式 type of gasket平垫片 flat gasket环形平垫片 flat ring gasket平金属垫片 flat metal gasket金属石墨缠绕垫片 metal graphite spiral wound gaskets石墨垫片 Graphite sheet gasket无石墨压缩白石棉垫片 non graphited compressed white asbestos gasket天然白橡胶垫片 natural white rubber gasket浸聚四氟乙烯的石棉垫片 PTFE impregnated asbestos gasket内环 inner ring外环，外定位环 outer ring八、阀门 Valve (1）闸阀 gate valve(2) 截止阀 globe valve(3) 节流闪阀 throttle valve针阀 needle valve(4) 角阀 angle valve(5) Y型阀（Y 型阀体截止阀） Y-valve (Y-body globe valve)(6) 球阀 ball valve三通球阀 3-way ball valve(7) 蝶阀 butterfly valve对夹式（薄片型） wafer type8) 柱塞阀 piston type valve(9) 旋塞阀 plug valve(10) 隔膜阀 diaphragm valve(11) 夹紧式胶管阀 pinch valve（用于泥浆、粉尘等）(12) 止回阀 check valve其它用途的阀安全泄气阀 safety valve (SV)蒸汽疏水阀 steam trap放气阀（自动放气阀） air vent valve (automatic air vent valve) （疏水阀用）平板式滑动闸阀 slab type sliding gate valve1.7 管道特殊件 Piping Specialty1.7.1 管道特殊件（组件）粗滤器 strainer过滤器 filter临时粗滤器（锥型） temporary strainer (cone type)y 型粗滤器 y-type strainerT型粗滤器 T-type strainer永久过滤器 permanent filter丝网粗滤器 gauze strainer洗眼器及淋浴器 eye washer and shower视镜 sight glass阻火器 flame arrester喷嘴；喷头 spray nozzle取样冷却器 sample cooler消声器 silencer膨胀节 expansion joint波纹膨胀节 bellow expansion joint单波 single bellow双波 double bellow多波 multiple bellow压力平衡式膨胀节 pressure balanced expansion带铰链膨胀节 hinged expansion joint轴向位移型膨胀节 axial movement type expansion joint自均衡膨胀节（外加强环）self-equalizing expansion joint带接杆膨胀节 tied expansion joint万向型膨胀节 universal type expansion joint球形补偿器 ball type expansion joint填函式补偿器 slip type (packed type) expansion joint单向滑动填料函补偿器 single actionpacked slip joint九 管道特殊元件Piping Special Element软管接头 hose connection (HC)快速接头 quick coupling金属软管 metal hose橡胶管 rubber hose挠性管 flexible tube鞍形补强板 reinforcing saddles补强板 reinforcement pad特殊法兰 special flange漏斗 funnel排液环 drip ring排液漏斗 drain funnel插板 blank垫环 spacer8字盲板 spectacle blind; figure 8 blind限流孔板 restriction orifice爆破片 rupture disk十 端部连接 End Connection法兰端 flanged end坡口端 beveled end (BE)对焊端 butt welded end平端 plain end (PE)承插焊端 socket welding end螺纹端 threaded end (TE)承口 bell end焊接端 welding end法兰连接（接头） flanged joint对焊连接（接头） butt welded joint螺纹连接，管螺纹连接 threaded joint, pipe threaded joint锥管螺纹密封焊连接 seal-welded taper pipe threaded joint承插焊连接（接头） socket welded joint承插连接（接头） bell and spigot joint环垫接头 ring joint (RJ)法兰式的 flanged (FLGD)对焊的 butt welded (BW)螺纹的 threaded (THD)承插焊的 socket welded (SW)小端为平的 small end plain (SEP)大端为平的 large end plain (LEP)两端平 both ends plain (BEP)小端带螺纹 small end thread (SET)大端带螺纹 large end thread (LET)两端带螺纹 both end thread (BET)一端带螺纹 one end thread (OET)支管连接 branch connection焊接支管 branch pipe welded directly to the run pipe2 管道用紧固件及螺纹2.1 紧固件螺栓 bolt六角头螺栓 hexagonal head bolt方头螺栓 square head bolt螺柱，双头螺栓 stud bolt环头螺检 eye bolt沉头螺栓 countersunk (head) screw地脚螺栓 anchor bolt; foundation bolt松紧螺旋扣（花篮螺丝） turnbuckleU形螺栓 U-boltT形螺栓 T-bolt圆头螺钉 round head bolt机螺栓，机螺钉 maehine bolt螺母 nut六角螺母 hexagonal nut方螺母 square nut垫圈 washer平垫圈 plain washer球面垫圈 spherical washer弹簧垫圈 spring washer方垫圈 square washer斜垫圈 slant washer2.2 螺纹美国标准锥管螺纹 American standard taper pipe thread (NPT)NPTF(内丝)NPTM(外丝)3 材料、型钢及填料3.1 金属材料3.1.1 黑色金属 Ferrous Metal碳素钢 carbon steel (CS)低碳钢 low-carbon steel中碳钢 medium-carbon steel高碳钢 high-carbon steel普通碳素钢 general carbon steel优质碳素钢 high-quality carbon steel普通低合金结构钢 general structure low-alloy steel合金结构钢 structural alloy steel合金钢 alloy steel低合金钢 low alloy steel 中合金钢 medium alloy steel高合金钢 high alloy steel耐热钢 heat resisting steel高强度钢 high strength steel复合钢 clad steel工具钢 tool steel弹簧钢 spring steel钼钢 molybdenum steel镍钢 nickel steel铬钢 chromium steel铬钼钢 chrome-molybdenum steel铬镍钢 chromium-nickel steel,chrome-nickel steel不锈钢 stainless steel (S.S.)奥氏体不锈钢 Austenitic stainless steel马氏体不锈钢 Martensitic stainless steel司特来合金（钨铬钴台金） Stellite耐蚀耐热镍基合金 Hastelloy铬镍铁合金 inconel耐热铬镍铁合金 incoloy20合金 20 alloy平炉钢（马丁钢） Martin steel镇静钢 killed steel半镇静钢 semi-killed steel沸腾钢 rimmed steel; rimming steel; open-steel锻钢 forged steel铸钢 cast steel铸铁 cast iron (C.I.)灰铸铁 grey cast iron可锻铸铁 malleable iron (MI)球墨铸铁 nodular cast iron; nodular graphite iron生铁 pig iron熟铁，锻铁 wrought iron铸件 casting高硅铸铁 high silicon cast iron3.1.3 有色金属Non-ferrous Metal铝 aluminum铜，紫铜 copper黄铜 brass青铜 bronze铝青铜 aluminum bronze磷青铜 phosphor bronze铝镁合金 aluminum magnesium锰青铜 manganese bronze蒙乃尔（注：镍及铜合金） Monel镍铜台金 nickel copper alloy非铁合金 nonferrous alloy钛 titanium铅 lead硬铅 hard lead3.3 型材型钢 shaped steel, section steel, swage角钢 angle steel槽钢 channel工字钢 I-beam宽缘工字钢或H钢 wide flanged beamT型钢 T-bar方钢 square bar扁钢 flat bar角钢 hexagonal steel bar圆钢 round steel; rod钢带 strap steel钢板 plate4 管道等级及材料统计4.1 管道材料规定 Piping Material Specification管道等级 piping class; piping classification管道等级号 class designation公称直径 nominal diameter (DN); nominal (pipe) size公称压力 nominal pressure (PN)压力级，等级，类别 class (CL)低压 low pressure (L.P.)中压 medium pressure (M.P.)高压 high pressure (H.P.)大气压 atmosphere (ATM)真空 vacuum工作压力 operating pressure; working pressure设计压力 design pressure工作温度 operating temperature设计温度 design temperature环境温度 ambient temperature腐蚀裕量 corrosion allowance管道附件 piping attachment管道元件 piping element壁厚 wall thickness (WT)壁厚系列号 schedule number (SCH. No.)加厚的，加强的 extra heavy, extra strong双倍加厚的，双倍加强的 double extra heavy, double extra strong4.2 材料统计 Material Take-off (MTO)汇总表 summary sheet材料表 bill of material (BM)综合管道材料表 consolidated piping material summary sheet (CPMSS)统计材料准确度 accuracy of take-off材料情况报告 material status report (MSR)散装材料 bulk material编位号的 itemized代码 code number短代码 short code数量 quantity (QTY)重力 weight净重 net weight毛重 gross weight5.7 图面标注绝对标高 abselute elevation海平面标高 over-sea mean level (OSL)标高，立面 elevation (EL)混凝土顶面 top of concrete架顶面 top of support (TOS)钢结构顶面 top of steel梁项面 top of beam (TOB)支撑点 point of suppon (POS)管顶 top of pipe (TOP)管底 bouom of pipe (BOP)沟底 boaom of trench管子内底 invert (inside bottom of pipe)底平 flat on bottom (FOB)顶平 flat on top (FOT)工作点 working point (W.P.)面至面 face to face (F-F)中心至端面 center to end (C-E)中心至面 center to face (C-F)中心至中心，中至中 center to center (C-C)坐标 coordinate坐标原点 origin of coordinate出口中心线 center line of discharge入口中心线 center line of suction中心线 centerline (CL)5.8 相关专业的专业词汇5.8.1 工艺(1) 图及表流程图 flow diagram工艺流程图 process flow diagram (PFD)管道及仪表流程图 piping andinstrument flow diagram (PID)公用工程流程图 utility flow diagram (UFD)管线表 line list; line schedule命名表；管道表 nomenclature设备表 equipment list (schedule)(2) 流体 fluid空气 air仪表空气 instrument air工艺空气 process air低压蒸汽 low pressure steam中压蒸汽 medium pressure steam高压蒸汽 high pressure steam伴热蒸汽 tracing steam饱和蒸汽 saturated steam过热蒸汽 superheated steam氧气 oxygen氢气 hydrogen氮气 nitrogen燃料气 fuel gas天然气 natural gas火炬气 flare gas酸性气 sour gas液化石油气 liquefired petroleum gas (LPG)氨气 ammonia gas冷却水 cooling循环水 circulating water锅炉给水 boiler feed water热水 hot water蒸汽冷凝水 steam condensate盐水 brine工艺水 process water化学污水 chemical sewage防腐剂 corrosion inhibitor重油 heavy oil石脑油 naphtha燃料油 fuel oil润滑油 lubricating oil密封油 sealing oil冷冻剂 refrigerant载热体 heating medium溶剂 solvent溶液 solution母液 mother liquor单体 monomer聚合物 polymer均聚物 homopolymer共聚物 copolymer工艺液体 process liquid工艺气体 process gas硫酸 sulphuric acid盐酸 chlorhydric acid硝酸 nitric acid烧碱 caustic soda8 隔热、隔声玻璃棉 glass woo1岩棉 rock wool聚氨酯；聚氨基甲酸酯 polyurethane泡沫玻璃 foam glass; cellular glass9 防腐、涂漆及腐蚀种类防腐漆 anti-corrosive paint; rush-proof paint涂漆 painting涂层；覆盖层 coating底漆 primary coat; bottom coat面漆 finishing coat颜色 colour (color)淡（浅）色的；轻的 light深色的 dark红色的 red蓝色的 blue黄色的 yellow绿色的 green紫色的 purple棕色的；褐色的 brown橙色的 orange colour灰色的 grey (gray)表面处理 surface preparation10 焊接 Welding10.1 焊接种类 Varieties of Welding电弧焊 arc welding电熔焊 electric fusion welding (EFW)气熔焊 fusion gas welding (FGW)电阻焊 electric resistance welding (ERW)有保护的金属电弧焊 shielded metal arc welding (SMAW)手工或自动隋性气体保护钨极电弧焊 manual and automatic inert gas tungsten arc welding (GTAW)自动埋弧焊 automatic submerged arc welding金属极隋性气体保护电弧焊 gas metal arc weiding (GMAW)氩弧焊 argon-arc welding，气体保护电弧焊 gas-shielded arc welding气焊 gas welding; flame welding等离子焊 plasma welding硬钎焊 braze welding电渣焊 electroslag welding爆炸焊 explosive welding10.2 焊接形式 Type of Welding角焊 fillet welding间断焊 intermittent welding点焊 spot welding对焊 butt welding搭焊 lap welding塞焊 plug welding珠焊 bead welding槽焊 slot welding堆焊 build up welding垫板焊 backing weld坡口 grooveV形坡口 V groove单面U形坡口 single U grooveK形坡口 double bevel grooveX形坡口 double V groove双面U形坡口 double U grooveU-V组合坡口 combination U and V groove根部间隙 root gap焊接符号 symbol of weld错边量 alignment