3-4工艺设备一览表

克拉玛依石化30万吨/年天然气乙炔法制醋酸乙烯（VAc）项目 工艺设备一览表工艺设备一览表团队成员：赵帅帅 闫天晴 刘鑫婷 邹倩 郭勇金指导教师：羡小超 申威峰 陈红梅 李泽全 魏顺安目录概述1第一章 非定型设备设计一览表21.1反应器设计选型一览表21.2塔设备设计选型一览表21.3气液分离器选型一览表31.4缓冲槽/液液分离器选项一览表3第二章 定型设备一览表42.1换热器设计选型一览表42.2泵选型一览表72.3压缩机选型一览表92.4储罐选型一览表92.5回流罐选型一览表10概述（1）本项目的反应器设计与选型包括主反应器设计与选型。（2）本项目压缩机冷却器以及压缩机气液分离器的参数由工艺具体要求设计，并交由压缩机厂与压缩机统一进行购置。10第一章 非定型设备设计一览表1.1反应器设计选型一览表位号名称类型尺寸/mm封头设计温度/设计压力/bar材质厚度/mm重量/t数量R101VAc合成反应器列管式固定床反应器103005500标准椭圆封头2500.26S316035.5107.54+11.2塔设备设计选型一览表序号位号名称类型数量塔内直径mm填料段数塔板数塔板/填料设计温度设计压力MPa塔体高度mm封头形式材质设备质量kg1T201脱气塔填料塔1420030规整填料1310.1813600标准椭圆封头S3166813396.12T202醋酸洗涤塔填料塔1500030规整填料1060.16515600标准椭圆封头S3166822618.43T301脱乙醛塔填料塔1280030规整填料1870.7217000标准椭圆封头S3166816260.04T302乙醛精制塔板式塔1500011浮阀塔950.7210400标准椭圆封头Q245R4689.75T401VAc粗分塔填料塔1420030规整填料1460.16519000标准椭圆封头S3166864654.46T402VAc精制塔板式塔11400030筛板塔1000.1420600标准椭圆封头S316688915.187T403精馏塔填料塔1120020规整填料1170.1112000标准椭圆封头Q245R8868.028T501醋酸精制塔填料塔1670010规整填料1320.1115200标准椭圆封头S3166837063.39T502醋酸精制塔填料塔1240020规整填料1650.16519100标准椭圆封头S3166814429.710T601二醋酸亚乙酯精制塔板式塔1500030浮阀塔1180.1116400标准椭圆封头Q245R5827.711T602反应精馏塔填料塔120020规整填料1150.116000标准椭圆封头Q245R2617.51.3气液分离器选型一览表序号位号用途物质类型数量温度压力MPa壁厚mm技术规格mm材质质量kg1V301气液分离罐乙醛立式丝网分离器1630.656.55004000S304088602V302气液分离罐乙炔立式丝网分离器1-510.15.510004500S304087301.4缓冲槽/液液分离器选项一览表序号位号用途介质类型数量温度压力MPa公称容积m3技术规格mm材质质量kg1V101缓冲罐导热油固定顶储罐11250.17200016003600Q235-A609502V201缓冲罐醋酸、醋酸乙烯固定顶储罐11250.17200016003600Q235-A609503V402液液分相罐丙酮、醋酸乙烯卧式椭圆封头储罐1150235-A4804V602液液分相罐二乙酸亚乙酯、水卧式椭圆封头储罐150235-A228第二章 定型设备一览表2.1换热器设计选型一览表序号位号设备用途型号数量联结方式管程/壳程材料管数换热面积/m21E101醋酸蒸发器BKU1900-0.3/0.2-2480.8-9/19-1I1单台Q345R/2046732480.82E102醋酸过热器BEM700-0.3/4-150.8-4.5/19-2I1单台Q345R/20574150.83E103反应器进出口物流预热器BEM2400-0.3/4-4789.4-12/19-1I2并联Q345R/2076494789.44E104反应器进料预热器BEM1600-0.3-1155.8-6/19-2I1单台Q345R/2032381155.85E105反应器出料冷却器BEM1800-0.2-2256.2 -9/19-1I1单台Q345R/2042472256.26E106导热油冷却器BEM273-0.2-4.8-2/25-2I1单台Q345R/20324.87E201脱气塔再沸器BEM2200-0.3/4-3398.2-9/19-1I1单台Q345R/2064013398.28E202脱气塔洗涤母液一级冷却器BEM273-0.2-14.7-4.5/19-1I1单台Q345R/205614.79E203脱气塔洗涤母液二级冷却器BEM219-0.2-3.7-2/19-1I1单台Q345R/20333.710E204脱气塔塔顶出料冷却器BEM1600-0.3-1175.9-6/19-1I1单台Q345R/2033391175.911E205洗涤醋酸进料冷却器BEM600-0.3-64.0-3/19-4I1单台Q345R/2037064.012E206醋酸洗涤塔再沸器BEM900-0.3/1-355.3-6/19-1I1单台Q345R/201009355.313E301脱乙醛塔冷凝器BEM1200-0.8/0.2-639.5-6/19-2I1单台Q345R/201816639.514E302脱乙醛塔再沸器BEM1300-0.8/4-908.9-9/25-1I1单台Q345R/201301908.915E303乙醛精制塔再沸器BEM450-0.8-38.1-3/19-2I1单台Q345R/2022038.116E304乙醛精制塔冷凝器BEM159-0.8/0.2- 2.5-3/1I1单台Q345R/20112.517E401VAC粗分塔再沸器BEM700-0.2/4-105.1-3/19-1I1单台Q345R/20607105.118E402VAC粗分塔冷凝器BEM900-0.2-280.2-6/19-1I1单台Q345R/20605280.219E403VAC精制塔一级再沸器BEM1000-0.3-170.8-3/25-1I1单台Q345R/20749170.820E404VAC精制塔二级再沸器BEM450-0.2-62.2-4.5/19-1I1单台Q345R/2023762.221E405粗醋酸一级冷却器BEM500-0.2-29.0-2/19-2I1单台Q345R/2025629.022E406粗醋酸二级冷却器BEM273-0.2-14.7-3/19-1I1单台Q345R/205614.723E407废水回收塔再沸器BEM159-0.2/0.8-1.7-2/19-1I1单台Q345R/20151.724E408废水回收塔冷凝器BEM159-0.2-1.2-1.5/25-1I1单台Q345R/20111.225E501醋酸粗分塔再沸器BEM1200-0.2-646.9-6/19-1I1单台Q345R/201837646.926E502粗醋酸冷却器BEM1100-0.2-431.2-6/25-1I1单台Q345R/20931431.227E503醋酸精制塔再沸器BEM600-0.2/4- 55.8-3/25-1I1单台Q345R/2024555.828E504醋酸精制塔冷凝器BEM1500-0.2-811.9-6/25-1I1单台Q345R/201753811.929E601二醋酸亚乙酯精制塔再沸器BEM273-0.2/0.8-6.4-2/19-2I1单台Q345R/20566.430E602二醋酸亚乙酯精制塔冷凝器BEM159-0.2-1.2-1.5/25-1I1单台Q345R/20111.231E603共沸精馏塔塔顶出料一级冷却器BEM159-0.2-1.2-1.5/25-1I1单台Q345R/20111.232E604共沸精馏塔塔顶出料二级冷却器BEM159-0.2-1.2-1.5/25-1I1单台Q345R/20111.233E605反应精馏塔再沸器BEM159-0.2-1.2-1.5/25-1I1单台Q345R/20111.234E606反应精馏塔冷凝器BEM325-0.2-11.2-2/19-I11单台Q345R/209911.22.2泵选型一览表序号位号泵型号流量(L/s)扬程H(m)输送介质数量工作方式功率(kW)1P10150LZ-24833.8129.34导热油2双泵并联3702P201IX180-65-10016.220.88脱气塔塔底采出液2双泵串联63P202XA50/1338.9620.23醋酸、醋酸乙烯2双泵并联154P203IS125-100-200A53.6582.98醋酸、醋酸乙烯2双泵串联745P301CK32/16L5.098.42脱乙醛塔塔顶回流液2双泵并联1.16P302XA125/32B60.2123.73脱乙醛塔塔底采出液1单泵227P303IS50-32-1251.239.27乙醛精制塔塔顶回流液2双泵串联1.18P304IS50-32-1601.1115.66乙醛产品2双泵串联1.19P401IX1100-80-125A40.7816.79VAc粗分塔塔底采出液2双泵并联1110P402IL150-125-31564.8628.9VAc粗分塔塔顶回流液1单泵3011P403IX180-65-10013.5324.78醋酸乙烯产品2双泵串联612P40450GDL12-153.3829.08醋酸乙烯1单泵2.213P405IX140-32-1251.6218.64水1单泵1.114P406ISL50-32-125B3.5230.19废水回收塔塔顶回流液2双泵串联2.215P407IS50-32-1251.1610.3水1单泵1.116P501250S24122.850.76醋酸2双泵串联11017P502IX180-65-125A15.3515.05醋酸1单泵418P503IX1100-80-12531.2532.65循环醋酸2双泵串联1519P504IX140-32-1001.0626.23二乙酸亚乙酯2双泵串联1.120P505IX1100-80-14035.9724.88循环醋酸2双泵并联1521P60125MS*4-1.11.03426.96水1单泵1.122P60225GDL4-111.12372.33循环醋酸1单泵323P603XA32/134.4420.04二乙酸亚乙酯塔顶回流液1单泵2.224P60425GDL4-111.12351.31水1单泵2.225P605IS50-32-1601.1347.48二乙酸亚乙酯1单泵0.5526P606IS50-2-1251.059.64二乙酸亚乙酯2双泵串联1.127P607CK32/13L1.2710.82反应精馏塔塔顶回流液2双泵串联1.128P701XA50/2015.725.3新鲜醋酸2双泵串联4.429P702IX165-50-1257.5318.62新鲜醋酸1单泵330P703IS50-32-20010.056.72乙醛产品2双泵串联1.531P704CK40/13L13.5410.46醋酸乙烯产品2双泵串联1.132P705ISL40-32-10010.0511.14二乙酸亚乙酯产品1单泵0.5533P70624SA-18833.8136.22导热油2双泵并联78034P70724SA-10J833.8135.22导热油2双泵并联7602.3压缩机选型一览表序号位号类型型号入口压力MPa出口压力MPa排气流量m3/min数量材料轴功率(单台)kW1C101离心式压缩机4L-40/3.50.10.24675.162S316031622C201离心式压缩机E-1400/2.50.150.2461339.961S3160363003C401活塞式压缩机4L-45/1-60.130.24343.521S316031204C501离心式压缩机E-2300/1.50.10.1372265.071S3160363002.4储罐选型一览表序号位号名称介质类型数量公称容积m3技术规格mm材质质量kg标准序号1V503循环醋酸储罐循环醋酸内浮顶储罐1200550010847S3160312620HG/T 25102.2-1992-1032V701原料醋酸储罐新鲜醋酸内浮顶储罐25000210001877820R134435HG 21501.2-1992-1253V702乙醛储罐乙醛内浮顶储罐1200550010847Q345-A.F12620HG/T 25102.2-1992-1034V703醋酸乙烯储罐醋酸乙烯内浮顶储罐110000300001976020R286520HG/T 25102.2-1992-1275V704二乙酸亚乙酯储罐二乙酸亚乙酯固定顶储罐110052005754Q235-A.F6135HG/T 25102.1-1992-2506V705导热油储罐导热油内浮顶储罐1400750011455Q235-A.F19280HG/T 25102