7-3附录三设备选型一览表

9万吨/年异丁烯资源化利用项目设备选型一览表北极星队目录1.非标设备选型21.1反应器选型一览表21.2 气液分离器一览表21.3 塔设备选型一览表31.4 换热器一览表42.标准设备选型92.1 泵选型一览表102.2压缩机选型一览表112.3 原料和产品储罐132.4回流罐、混合罐和缓冲罐142.5 管道选型一览表15 西南石油大学北极星队 20 / 211.非标设备选型1.1反应器选型一览表位号名称类型数量外径/mm高度/mm封头形式设计温度/设计压力/MPa材料保温层保护层重量/kgR0101异丁烯水合预反应器列管式固定床反应器1425010600标准椭圆形封头501.2Q245R岩棉不锈钢隔板39908.60R0201异丁烯氧化反应器列管式固定床反应器1710014000标准椭圆形封头4150.3Q345R岩棉不锈钢隔板87892.89R0301酯化反应器鼓泡淤浆床反应器1400026030半球形封头900.3S30408岩棉不锈钢隔板38618.91.2 气液分离器一览表位号名称类型数量技术规格mm（长/厚/高）设计温度/设计压力/MPa材料保温层防腐材料质量/kgV0302一级气液分离器立式丝网式1500.35S30408岩棉外涂防腐层3574.62V0303二级气液分离器立式丝网式1120.35S30408岩棉外涂防腐层2272.03V0304三级气液分离器立式丝网式1-80.3516MnDR岩棉外涂防腐层1900.221.3 塔设备选型一览表位号名称塔盘形式数量封头形状塔内直径/mm塔体高度/mm设计T/设计P/MPa材料保温层保护层重量/kgT0101异丁烯水合反应精馏塔浮阀/填料/浮阀1标准椭圆形封头30002555060/1400.8Q345R岩棉不锈钢隔板23284.3T0102叔丁醇提纯塔填料塔1标准椭圆形封头5000282501000.15Q345R岩棉不锈钢隔板64128.4T0103叔丁醇水解反应精馏塔浮阀/填料/浮阀1标准椭圆形封1200.4Q345R岩棉不锈钢隔板17795.1T0201急冷塔浮阀塔1标准椭圆形封头34009800800.1Q245R岩棉不锈钢隔板38713.7T0202脱重塔填料塔1标准椭圆形封头4000/26004610080/1100.15S30408岩棉不锈钢隔板132180T0203脱轻塔筛板塔1标准椭圆形封头380021250700.15S30408岩棉不锈钢隔板58023.7T0301萃取塔萃取塔1标准椭圆形封头350048100300.5Q345R岩棉不锈钢隔板52900.2T0302正己烷汽提塔填料塔1标准椭圆形封头160023300900.15Q345R岩棉不锈钢隔板26827.9T0303甲醇回收低压塔填料塔1标准椭圆形封头260037250900.15S30408岩棉不锈钢隔板32008.1T0304甲醇回收高压塔筛板塔1标准椭圆形封头220047340120/1600.45S30408岩棉不锈钢隔板99669.8T0305正己烷回收塔筛板塔1标准椭圆形封头6400647001200.15Q345R岩棉不锈钢隔板302911T0306MMA精制塔填料塔1标准椭圆形封头1200277401800.15S30408岩棉不锈钢隔板24398.71.4 换热器一览表位号名称型号类型数量壳体内径(mm)管长列管规格(mm)管数管程数中心排管数排列方式换热面积(m2)材料设备重量壳程管程壳体管束E0101水合反应物预热器BEM1000-47.2-2 I固定管板式110003000192416223转角正方形72Q345R20681.71288.9E0102两级水合产物加热器BEM1000-146.5-2 I固定管板式210006000192416223正三角形146.5Q345R201058.62362.7E0103辅助水冷器BEM1500-0.4-151.4-1 I固定管板式115006000252.5430122正三角形151.4Q245R201033.53769.9E0104异丁烯水合反应精馏塔冷凝器BEM1500-0.4-462.9-2 I固定管板式115006000252.51000235正三角形462.9Q345R203898.710528.8E0105异丁烯水合反应精馏塔再沸器BEM1600-698.1-1 I立式热虹吸式116004500252.52023147正三角形698.1Q345R20328815843.4E0106塔顶C4冷却器BEM1000-341-1 I固定管板式210003000252.5749130正三角形341Q345R201047.73749.9E0107热泵精馏换热器BEM1000-646.3-2 I固定管板式1100060001921837447转角正方形646.3Q345R201997.59895.6E0108叔丁醇水解反应精馏塔冷凝器BEM700-0.4-73.0-1 I固定管板5321120转角正方形73.0S3040820679.71641.5E0109叔丁醇水解反应精馏塔再沸器BKU1800-0.4-1379.4-2 I釜式118006000252.52664254正三角形1379.4Q345R208493.527034.7E0110开车辅助再沸器BEM1000-646.3-2 I固定管板式1100060001921837447转角正方形646.3Q345R201997.59895.6E0201补加水预热器BEM600-0.4-74.4-1 I固定管板式16003000192430122正三角形74.4Q245R20545.11274.2E0202叔丁醇塔底废液冷却器BEM500-0.6-26.7-1 I固定管板5178114正三角形26.7Q245R20324.7680.5E0203异丁烯预热器BEM600-0.4-42.0-2 I固定管板式26002000192379422正三角形42.0Q345R20470.6826.3E0204段间冷却器BEM800-0.4-138.0-1 I固定管板式18003000192797131正三角形138.0Q245R20816.92348.8E0205循环液水冷器BEM1600-0.4-1175.9-1 I固定管板式1160060001923339161转角正方形1175.9Q345R203960.319461.3E0206急冷塔底废液空冷器GP93/2-ZF36/2-GJP96B/1-SC93/2鼓风式7935.3kgE0207脱重塔冷凝器BLX2.0-0.25-958-N板式板片材料选择哈氏合金C-276，垫片材料为丁腈橡胶E0208脱重塔再沸器BEM1700-0.4-510.3-1 I立式热虹吸式117003000252.52245151正三角形510.3Q245RS304082337.111474.4E0209脱轻塔冷凝器BLX2.0-0.25-958-N板式板片材料选择哈氏合金C-276，垫片材料为丁腈橡胶E0210脱轻塔再沸器BKU700-80.0-1 I釜5355121正三角形80.0Q245RS30408707.91766.8E0301MAL来料预热器BEM1000-0.4-168.9-2 I固定管板式110003000252.5742229正三角形168.9Q345RS304081127.53654.7E0302段间水冷器BES600-0.4-74.4-1 I浮头式16003000192430122转角正方形74.4Q245R20829.81292.4E0303甲醇预热器BEM1000-0.4-161.6-4 I固定管板式210003000252.5710429正三角形161.6Q245RS304081117.93493E0304段后水冷器BEM500-0.4-47.6-1 I固定管板式15003000192275119转角正方形47.6Q245R20537.7872.8E0305酯化产物水冷器BEM900-0.4-265.0-1 I固定管板式190045001921009135正三角形265.0Q245RS304081281.34339.6E0306一级冷却器（水冷）BEM1000-0.4-332.8-1 I固定管板式2100045001921267139正三角形332.8Q345RS304081519.45440.7E0307一级冷却器（制冷剂）BEM2000-0.4-1476.2-1 I固定管板式120006000252.53189161正三角形1476.2S30408S304084963.330521.2E0308二级冷却器（制冷剂）BEM2000-0.4-1476.2-1 I固定管板式120006000252.53189161正三角形1476.2S3040816Mn494030861E0309MMA一级冷却器BEM800-157.9-1 I固定管板式18003000192914134转角正方形157.9Q345RS30408807.62631.3E0310MMA二级冷却器BEM1300-449.4-1 I固定管板式113004500252.51301139转角正方形449.4S30408S304082465.29689.2E0311正己烷汽提塔再沸器BKU700-0.4-123.3-1 I釜5349120正三角形123.3Q245RS30408973.52396.1E0312甲醇回收低压塔冷凝器BEM700-0.4-150.8-2 I固定管板式17004500192574227正三角形150.8Q245R20976.52488.8E0313低压高压塔间换热器BEM1300-732.5-2 I固定管板式1130060001922080251正三角形732.5Q345RS304083259.812030.2E0314甲醇回收高压塔再沸器BKU2000-2817.8-2 I釜式1200060001925400281正三角形2817.8Q245RS304088994.152897.3E0315正己烷回收塔冷凝器BEM1400-0.4-716.5-1 I固定管板式114006000252.51547143正三角形716.5Q245R203570.114391.5E0316正己烷回收塔再沸器BEM2400-0.4-1587.8-1 I卧式热虹吸式224004500252.54601173正三角形1587.8Q245RS304084776.834348.1E0317MMA精制塔冷凝器BEM400-19.7-1 I固定管板式14002000192174114正三角形19.7Q245R20322.3405.4E0318MMA精制塔再沸器BKU1600-1064.7-2 I釜式116006000252.52076247正三角形1064.7Q245RS304086454.321071.4E0319MMA产品冷却器BEM400-0.4-38.3-4 I固定管板式14004500192146414转角正方形38.3Q345R20542.8695.5E0320MAA冷却器BEM400-0.4-17.1-1 I固定管板式1400300019299111转角正方形17.1Q345RS30408370.7390.6E0321循环正己烷一级冷却器BEM700-0.4-105.1-1 I固定管板式37003000192607127正三角形105.1Q345R16Mn706.51803.2E0322循环正己烷二级冷却器BEM1500-0.4-811.9-1 I固定管板式115006000252.51753145转角正方形811.9S30408203694.516826.3E0323废水冷却器AES500-35.7-2 I浮头式25003000192206211转角正方形35.7Q245R20664.9681.5E0324循环水一级冷却器AES1000-213.6-2 I浮头式2100030001921234239转角正方形213.6Q345R201717.33822.5E0325循环水二级冷却器BEM2000-1476.2-1 I固定管板式120006000252.53189161转角正方形1476.2S30408204928.830599.7E0326低压塔辅助再沸器BEM1300-732.5-2 I固定管板式1130060001922080251正三角形732.5Q345RS304083259.812030.22.标准设备选型2.1 泵选型一览表位号名称类型型号工作台数连接方式是否备用流量m3/h扬程m功率KW转速r/min重量kgP0101补加水输送泵离心泵ISGB25-160A1单泵是3.7281.1290034P0102碳四物流输送泵屏蔽泵G45-30-9NY1单泵是453091500300P0103补加水抬升泵离心泵ISGB50-160A1单泵是56.633.47.5290051P0104精馏塔回流泵屏蔽泵G100-20-9NY1单泵是1002018.51500310P0105循环水抬升泵离心泵ISGB65-200(I)B1单泵是11.7287.52900114P0106循环水输送泵离心泵ISGB80-160A1单泵是46.7285.42900105P0107提纯塔回流泵屏蔽泵G40-32-9NY1单泵是403291500300P0108加压输送泵屏蔽泵G40-32-9NY1单泵是403291500300P0109精馏塔回流泵屏蔽泵G40-32-9NY1单泵是403291500300P0201补加水输送泵离心泵ISGB25-1251单泵是4200.75290028P0202熔盐泵熔盐泵GY50-2001单泵是2512.54145030P0203循环液提升泵离心泵ISG40-100(2) 1单泵是16.311.31.1290034P0204循环甲醇加压泵离心泵ISGB50-250(I)B1单泵是2857.4302900310P0205脱重塔回流泵屏蔽泵G160-46-37NY1单泵是16046371500620P0206脱轻塔回流泵屏蔽泵G125-32-22NY1单泵是12532221500480P0301甲醇输送泵屏蔽泵G9-20-1.8NY1单泵是9201.81500108P0302MAL输送泵屏蔽泵G75-17.5-7.5NY1单泵是7517.57.51500262P0303MMA输送泵离心泵ISGB80-200（I）1单泵是8054222900251P0304正己烷输送泵离心泵ISG200-200A1单泵是2338.5111450244P0305汽提塔底产物增压泵屏蔽泵G80-20-7.5NY1单泵是80207.51500262P0306低压塔回流泵屏蔽泵G40-32-9NY1单泵是403291500300P0307低压塔底产品增压泵屏蔽泵G60-32-9NY1单泵是603291500300P0308正己烷回收塔回流泵离心泵ISG65-160（I）1单泵是35357.52900103P0309MMA精制塔回流泵离心泵ISG32-2001单泵是4.5503.02900472.2压缩机选型一览表位号名称类型型号数量介质冷却方式额定流量m/min额定出口压力MPa功率kW结构型式转速r/minC0101热泵压缩机离心式定制热泵压缩机1叔丁醇和水水冷15000.502500-C0201一段空气压缩机离心式DA1200-411空气水冷12000.604453单轴7258C0202二段空气压缩机离心式DA700-321空气水冷7000.683115双轴10258/12720C0203急冷塔塔顶压缩机离心式DA1800-511空气、水和MAL水冷17150.677206单轴5860C0204脱重塔塔顶压缩机离心式H700-6.8/0.971空气和水等水冷7000.683115双轴10258/12720C0301一段空气压缩机离心式H720-6.0/0.871空气水冷7100.602930双轴10258/12720C0302二段空气压缩机离心式H680-6.8/0.981空气水冷6800.683092双轴10258/127202.3 原料和产品储罐位号名称类型数量/个公称容积m技术规格mm（长/厚/高）设计温度设计压力MPa材料保温层保护层单重kg标准序号V0401A/B/C/D原料储罐橘瓣式球形储罐4100012300811000250.407MnMoVR无不锈钢隔板160543.3GB/T17261-2011V0402A/B/C剩余碳四储罐橘瓣式球形储罐3100012300811000300.707MnMoVR岩棉不锈钢隔板160543.3GB/T17261-2011V0403副产品MAA储罐橘瓣型球形储罐1200710085200165.40.107MnMoVR岩棉不锈钢隔板66822.6GB/T17261-2011V0404产品MMA储罐橘瓣型球形储罐115001420088800100.30.107MnMoVR岩棉不锈钢隔板206810.4GB/T17261-2011V0405甲醇储罐立式内浮顶封头16009000611969250.1Q345R无不锈钢隔板107079.4HG21502.2-92-111V0406正己烷储罐立式内浮顶封头1200550061084721.40.4Q345R岩棉不锈钢隔板56443.1HG21502.2-92-1032.4回流罐、混合罐和缓冲罐位号名称类型数量 公称容积技术规格（长/厚/高）设计温度设计压力材料保温层保护层单重标准序号个mmmMPakgV0101混合缓冲罐立式内浮顶封头储罐11004500683271001Q345R岩棉不锈钢隔板8170HG21502.2-92-101V0102抽余碳四回流罐卧式椭圆封头储罐110180084400600.7Q245R岩棉不锈钢隔板2018.17HG5-1580-85-114V0103中部回流缓冲罐卧式椭圆封头储罐180300018118081000.8Q345R岩棉不锈钢隔板18415HG5-1580-85-132V0104循环水缓冲罐立式椭圆封头储罐1322600147906931.0Q345R岩棉不锈钢隔板8827.2HG5-1579-85-190V0105叔丁醇回流罐卧式椭圆封头储罐1412006386624.50.3Q245R无不锈钢隔板854.51HG5-1580-85-39V0201脱重塔回流罐卧式椭圆封头储罐1816004.5446643.70.1S30408岩棉不锈钢隔板1130.84HG5-1580-85-14V0202脱轻塔回流罐卧式椭圆封头储罐10.560051962-20.40.116MnDR岩棉不锈钢隔板234.75HG5-1580-85-1V0301MAL与甲醇混合罐立式椭圆封头储罐11020005465076.40.3S30408岩棉不锈钢隔板1749.62HG5-1579-85-52V0305液相混合罐立式椭圆封头储罐11020005465037.30.3S30408岩棉不锈钢隔板1749.62HG5-1579-85-52V0306低压塔回流罐卧式椭圆封头储罐1412004.53866610.1S30408无不锈钢隔板669.3HG5-1580-85-39V0307高压塔回流罐卧式椭圆封头储罐1512004.546661040.4S30408无不锈钢隔板776.23HG5-1580-85-40V0308正己烷回收塔回流罐卧式椭圆封头储罐140260068004320.1Q245R岩棉不锈钢隔板4243.9HG5-1580-85-28V0309MMA精制塔回流罐卧式椭圆封头储罐1290063312100.30.1Q245R岩棉不锈钢隔板554.27HG5-1580-85-52.5 管道选型一览表管道代号物流代号温度压力体积流量m/h气相分率管道外径mm材料异丁烯提纯工段PL-0101-100-K1B010125.004.0042.350.00114.320PL-0102-100-L1B010225.5410.0042.400.00114.320PW-0101-40-KIB010325.004.003.330.0048.320PW-0102-40-L1B010425.4010.003.330.0048.320PGL-0101-300-L1B010538.5310.00897.920.17323.920PGL-0103-300-L1B-H010645.0010.00943.020.17323.920PGL-0104-300-L1B010745.0010.00665.870.12323.920PGL-0106-300-L1B-H010860.0010.00768.420.13323.920PW-0103-50-L1B010950.008.007.810.0060.320PG-0103-200-L1B011060.077.002084.421.00219.120PL-0111-150-L1B011130.007.0054.960.00168.320PL-0112-100-L1B011230.007.0024.730.00114.320PL-0113-100-L1B011330.007.0030.230.00114.320PGL-0113-200-L2B0114-11.987.00665.890.00219.1Q245RPL-0114-100-L1B011598.697.1011.350.00114.320PL-0110-150-L1B0116137.727.0783.840.00168.320PGL-0113-400-K1B0117109.753.082445.920.07406.420PG-0105-600-H1B011879.161.0129475.801.00610.020PL-0124-150-H1B011998.441.0976.220.00168.320PG-0107-450-K1B0120124.653.0910679.701.00457.020PL-0125-150-H1B012198.441.0913.020.00168.320PG-0109-600-H1B-H0122102.011.0918722.901.00610.020PGL-0114-600-K1B0123110.403.093606.010.35610.020PGL-0114-600-H1B012479.161.0113635.100.46610.020PL-0104-150-H1B-H012579.161.0173.270.00168.320PL-0121-150-H1B012679.161.0140.410.00168.320PL-0123-150-H1B-H012779.161.0132.860.00168.320PL-0120-150-H1B012898.441.0963.200.00168.320PL-0119-50-H1B012998.441.0911.620.0060.320WW-0201-50-H1B013040.001.0910.910.0060.320PL-0116-100-H1B013198.441.0951.580.00114.320PL-0115-100-H1B013298.441.0911.350.00114.320PL-0117-100-H1B013398.441.0940.230.00114.320PL-0118-100-L1B013498.6810.0040.230.00114.320PL-0129-150-K1B013579.273.0532.860.00114.320PL-0131-100-K1B0136113.573.0818.360.00114.320PG-0111-200-K1B013724.503.001433.031.00219.120MAL合成工段AR-0201-800-H1B020125.001.0139317.71.0081320AR-0203-700-H1B0202113.152.0025808.41.0071120AR-0207-700-H1B020350.002.0021589.61.0071120AR-0209-600-K1B0204104.703.0016829.51.00610.020AR-0210-800-K2B-H0205374.853.0028861.81.00813Q235CPG-0202-200-K1B020695.003.001843.91.00219.120PG-0203-250-K2B-H0207374.853.003372.281.00273.0Q235CPW-0201-50-H1B0208351.013.680.0060.320PW-0202-50-K1B020935.173.003.680.0060.320PW-0204-50-K1B021095.003.003.920.0060.320PW-0205-300-K2B-H0211374.853.003606.71.00323.9Q235CPG-0204-800-K2B-H0212374.853.0035840.81.00813Q235CPG-0205-800-K2B0213374.853.0036102.81.00813Q235CPG-0206-1200-H1B021476.041.0076035.11.00121920PG-0208-1000-H1B0215114.911.40603551.00101620PL-0204-10-H1B021675.431.000.180.0017.220PL-0204-10-H1B021740.001.000.170.0017.220PL-0210-6-K1B021863.064.000.00290.0010.220PL-0213-150-K1B021984.384.0062.820.00168.320PL-0215-150-K1B022084.384.0041.150.00168.320PL-0208-80-H1B0221102.661.1622.480.0088.920PL-0203-80-H1B0222102.661.1613.460.0088.920WW-0202-80-H1B0223102.661.169.010.0088.920WW-0203-80-H1B022445.001.168.430.0088.920PL-0214-150-K1D022584.384.0021.670.00168.3S30408PG-0211-1200-H1B022643.711.0065633.11.00121920PG-0213-900-H1B0227110.932.0039778.81.0091420WG-0201-800-H1C0228-21.241.0030556.91.0081316MnWG-0203-1000-H1B022925.121.0036179.61.0081320PL-0219-150-H1D023065.901.0673.350.00168.3S30408MMA合成工段AR-0301-1000-H1B030125.001.0162018.81.00101620AR-0303-900-H1B0302113.152.0040709.51.0091420AR-0307-900-H1B030345.002.0033527.941.0091420AR-0309-800-K1B030498.883.0026137.501.0081320AR-0313-800-K1B030575.803.0024515.881.0081320PL-0302-150-H1D030666.023.0073.370.00168.3S30408PL-0304-150-H1D030775.803.0074.660.00168.3S30408PL-0311-150-K1D030875.803.0083.880.00168.3S30408PL-0305-6-H1B030940.001.010.010.0010.220PL-0306-50-H1B031040.001.018.670.0060.320PL-0307-50-H1B031140.041.018.680.0060.320PL-0308-50-K1B031239.843.008.670.0060.320PL-0310-50-K1B031375.803.009.220.0060.320PGL-0301-900-K1D031475.803.0039282.000.97914S30408PGL-0303-900-K1D031545.003.0025214.160.68914S30408PG-0301-700-K1D031645.003.0025153.921.00711S30408PL-0311-150-K1D031745.003.0060.260.00168.3S30408PGL-0304-700-K1D031810.003.0019814.820.88711S30408PG-0303-600-K1B031910.003.0019800.361.00610.020PL-0312-50-K1B032010.003.0014.420.0060.320PGL-0307-600-K2B0321-5.003.0018473.760.99610.0Q245RWG-0301-600-K2B0322-5.003.0018472.141.00610.0Q245RWG-0303-600-K1B032325.003.0020502.841.00610.020PL-0313-20-K2B0324-5.003.001.640.0026.9Q245RPL-0314-150-K1D032537.303.0076.320.00168.3S30408PL-0318-150-K1D032637.364.1076.330.00168.3S30408PL-0319-150-K1D032720.004.1074.420.001