9-设备选型一览表

吉林化工学院-Toy Way团队18设备选型一览表表1塔设备选型结果序号塔位号塔名称塔类型塔体内径/mm理论塔板数/板间距mm填料段数/填料高度m塔总高m设计温度/设计压力/MPa封头形式壁厚腐蚀余量（mm）材料数量1T0101醋酸蒸发塔填料塔3000-4/120.51501标准椭圆封头302S3040312T0102吸收分离塔板式塔300010/600-16800.6标准椭圆封头302Q345R13T0103乙烯回收塔板式塔250032/650-341200.3标准椭圆封头252Q345R14T0201除醛塔板式塔140025/600-301001.6标准椭圆封头152Q345R15T0202脱轻塔板式塔300022/800-361300.2标准椭圆封头302Q345R16T0203二氧化碳吸收塔板式塔280010/800-201801.45标准椭圆封头252Q345R17T0204二氧化碳解析塔板式塔250010/650-17.51500.3标准椭圆封头202Q345R18T0301醋酸精馏塔板式塔450027/850-351300.15标准椭圆封头402S3040319T0302醋酸乙烯精馏塔板式塔160017/600-261000.15标准椭圆封头202S30403110T0303乙醛精馏塔填料塔400-2/8.4191000.25标准椭圆封头202S304031表2储罐及缓冲罐选型结果位号名称温度压力MPa设计温度设计压力MPa停留时间min储量m3充装系数所需体积m3直径mm长度/高度mm罐厚/拱顶板厚mm个数个材料容器形式质量kgV0101醋酸缓冲罐400.5600.6432034560.8432015780130916/5.51316L或SUS304立式容器56195V0102乙烯缓冲罐1091.61301.75792.250.899011500118917/5.51Q235R立式容器30200V0103氧气缓冲罐401.3601.4571.160.888.96520057546/5.51Q235-A.F立式容器6135V0104原料气体混合缓冲罐172.60.852000.9528340.82700189001380911/13.01316L立式容器76785V0105气液分离器420.5600.5431160.80.8145113500129688/5.51Q235-A立式容器40344V0106气液分离器250.18500.231210.8151.25650072506/5.51Q235-A.F立式容器9760V0107闪蒸罐42.70.20.60.2251970.8246.4750083056/5.51Q245R卧式容器12760V0108气液分离罐420.11600.1352.250.653.5120038665/8.01Q245R卧式容器546V0201脱轻塔塔顶回流罐40.790.11600.1353.40.655.2140034005/8.01Q245R卧式容器1130V0202气液分离器401.38601.41364.40.880.5520057546/5.51Q235-A.F立式容器6135V0301醋酸精馏塔塔顶回流罐540.1650.125110.6517200069008/10.01Q245R卧式容器3410V0302VAC精馏塔回流罐480.1650.1250.930.651.4380032625/6.01Q245R卧式容器435V0303油水分离器250.1500.1215100.6515.38180066006/10.01Q245R卧式容器2430V0304油水分离器250.1500.121510.651.5390033125/6.01Q245R卧式容器500V0305除醛精馏塔塔顶回流罐400.2600.2450.0280.650.3260019625/6.01Q245R卧式容器230醋酸储罐1190.125130182700189001380911/13.01316L固定顶储罐76785VAC产品储罐751.1600.11008074040.85880189001380911/13.02316L固定顶储罐767852乙醛产品储罐400.2650.2410080102.480.81285.51316L内浮顶储罐12620表3换热器选型结果设备位号换热器型号型式公称直径/mm管长/mm换热管数量N规格排列换热面积A/m2管程数壳程数管程壳程材料个数/台名称方式材料E0101物料间换热器BEM1300-1.4311/0.8261-339.9-4.5/19-1 I卧式130045001301192正三角形339.91116MnQ345R1E0102醋酸蒸发塔塔底再沸器BEM1200-1/0.9-165-2/25-1 I立式120020001115252.5正三角形16511317LQ345R1E0103原料预热器BEU800-1/0.9-242.8-6/19-1 I卧式8006000430192正三角形242.841317LQ345R1E0104原料预热器BEU600-4/1-36.8-3/19-2 I卧式6003000199192正三角形36.821317LQ345R1E0105粗产品冷凝器BEM800-0.7/0.15-209.3-4.5/19-1 I卧式8004500797192正三角形209.311317LQ345R1E0106粗产品冷凝器BEM400-0.22/0.1-20.8-2/19-1 I卧式4002000174192正三角形20.81116MnQ345R1E0107冷凝器BEM219-0.61/0.24-2.8-1.5/25-1 I卧式219150025252.5正三角形2.81116MnQ345R1E0108乙烯回收塔塔底再沸器BEM1400-0.24/0.21-351-3/25-1 I立式140030001547252.5正三角形3511116MnQ345R1E0201脱轻塔塔顶冷凝器BEM1100-0.12-528.7-6/19-1 I卧式110060001501192正三角形528.71116MnQ345R1E0202脱轻塔塔釜再沸器BEM1200-0.9/0.16-165-2/25-1 I立式120020001115252.5正三角形1651116MnQ345R1E0203气体冷凝器BEM800-1.4/0.1-161.3-4.5/19-1 I卧式8004500467192正三角形161.31116MnQ345R1E0204二氧化碳解析塔底再沸器BEM1300-0.8/0.28-244-2.5/25-1 I立式130025001301252.5正三角形2441116MnQ345R1E0301醋酸精馏塔塔顶冷凝器BEM900-0.16/0.1-347.9-9/19-2 I卧式9009000988192正三角形347.92116MnQ345R2E0302醋酸精馏塔釜再沸器BEM1200-0.9/0.14-576.1-3/25-1 I立式120030001115252.5正三角形253.81116MnQ345R3E0303醋酸乙烯精馏塔塔顶冷凝器BEM700-0.1-142.3-4.5/19-4 I卧式7004500542192正三角形142.34116MnQ345R1E0304醋酸乙烯精馏塔塔釜再沸器BEM800-0.23/0.1-55.6-2/25-1 I立式8002000467252.5正三角形55.61116MnQ345R1E0305乙醛精馏塔塔顶冷凝器BEM273-0.11/0.1-5.4-1.5/19-1 I卧式273150065192正三角形5.41116MnQ345R1E0306乙醛精馏塔塔釜再沸器BEM400-0.25/0.23-10.9-1.5/25-1 I立式400150098252.5正三角形10.91116MnQ345R1表4泵设备选型结果序号位号名称型号操作条件主要介质操作条件单泵工作参数操作备用温度压力(MPa)流量(m3/h)扬程(m)转速(r/min)电机功率(kW)电机型号效率（%）轴功率（kw）1P0101A/B醋酸进料泵IHF100-65-250(I)11醋酸40.001.6057.4023.3290015Y160M2-2695.32P0102A/B反应器冷却水回流泵IS80-65-125(I)11水85.000.1029.0015290015Y160M2-2/1569.21.73P0103A/B粗产品输送泵IH100-80-125(I)11VAC、醋酸、水、少量乙醛41.100.57105.6615.2290011Y160M1-273.85.94P0104A/B闪蒸罐进料泵ISG250-251(I)11VAC、醋酸、水、少量乙醛25.000.181.7013.229000.75Y80M1-226.60.25P0105A/B脱气塔进料泵IH100-65-200(I)11VAC、醋酸、水、少量乙醛43.000.2098.1636290022Y180M-26913.86P0201A/B除醛塔底输送泵IS80-65-125(I)11醋酸、水85.761.5350.2717290015Y160M2-2/1573.53.17P0202A/B脱轻塔顶回流泵ISW80-200B(I)11水42.080.1127.0033.7290011Y160M1-262.14.18P0203A/B吸收塔底液体输送泵IHF80-50-250(I)11VAC、醋酸、水、少量乙醛75.550.1127.8635.9290011Y160M1-259.74.69P0204A/B解析塔液输送泵IS100-80-160(I)11二氧化碳吸收剂135.691.7076.6525290055Y250M-2/5576.66.810P0301A/B醋酸精馏塔粗产品进料泵500S-35(I)11醋酸、VAC100.000.161480.23202900280Y400-687.597.511P0302A/B醋酸精馏塔顶回流泵IHF100-80-160A(I)11VAC和少量杂质53.670.1092.4830290015Y160M2-273.410.312P0303A/B醋酸精馏塔出料泵IHF100-80-160A(I)11醋酸和水118.660.1389.3628290015Y160M2-273.29.313P0304A/B醋酸乙烯精馏塔进料泵IH100-65-200(I)11VAC和少量杂质25.000.1526.686.714503Y100L2-464.30.814P0305A/B醋酸乙烯精馏塔顶回流泵IHF50-32-160A(I)11VAC、乙醛、少量水43.270.107.9923.229004Y112M-245.31.115P0306A/B醋酸乙烯精馏塔产品出料泵IHF80-50-200(I)11产品VAC75.550.1127.862029007.5Y132S2-263.42.416P0307A/B乙醛精馏塔进料泵ISG32-200(I)11VAC、乙醛25.870.603.9445.229003Y100L-232.11.517P0308A/B乙醛精馏塔顶回流泵ISG250-262(I)11乙醛40.230.212.0021.229000.75Y80M1-239.90.418P0309A/B粗产品回流输送泵IHF32-25-125(I)11VAC、少量水73.640.223.6312.229001.5Y90S-240.90.3表5反应器设备选型结果反应器R0101壳程管程设计压力Ps0.2MPa设计压力Ps0.9MPag设计温度Ts150设计温度Ts200壳程圆筒内径/外径3000/3032mm管箱筒体材质Q345R壳体材质Q345R反应管材质00Cr19Ni13Mo3反应器列管详情反应管管径383.5mm管心距40mm管长6000mm管排列方式正三角形40管数目5192第一段管数目2596第二段管数目2596支座耳式支座7B-高度480mm封头材质Q345R封头深度750+40mm反应器尺寸直径3.032m长度13880mm表6压缩机设备选型结果位号进口流量/m3.min-1进口压力MPa进口温度/C出口流量/m3.min-1出口压力MPa出口温度/CC0101386.90.542159.371.6141C010258.90.542510.41.6181表7管道设备选型结果1.醋酸乙烯合成工段位号管路编号温度压强bar气相分率体积流量（m3/h）管径mm管材1PG-0101-250-M1B30.001.601.002302.42250碳钢2PG-0102-400-M1B141.411.601.007171.54400碳钢3PG-0103-500-M1B108.771.301.0011699.43500碳钢4PG-0104-500-M1B-H138.521.251.0013114.68500碳钢5PG-0106-600-L1B-H131.230.951.0019885.81600碳钢6PG-0107-600-L1B-H153.540.901.0022146.62600碳钢7PG-0108-600-L1B180.000.851.0024901.53600碳钢8PG-0109-150-M1B40.001.301.001247.79150碳钢9PG-0110-150-N1B40.001.901.00854.02150碳钢10PG-0111-600-L1B172.660.851.0027213.44600碳钢11PG-0112-600-L1B180.000.801.0028686.85600碳钢12PG-0113-600-L1B160.000.751.0029245.57600碳钢13PG-0114-600-L1B139.000.701.0029811.47600碳钢14PG-0117-600-L1B51.200.551.0021335.60600碳钢15PG-0118-600-L1B41.970.501.0023217.19600碳钢16PG-0119-200-M1B141.411.601.009562.06200碳钢17PG-0120-200-M1B42.720.201.002365.23200碳钢18PG-0121-250-L1B25.000.181.002420.41250碳钢19PG-0122-250-L1B141.411.601.002390.51250碳钢20PG-0123-150-L1B11.630.181.001114.32150碳钢21PL-0101-100-L2B40.000.500.0047.49100不锈钢22PL-0102-100-M1E40.001.600.0047.49100碳钢23PL-0103-100-N2B40.111.700.0047.50100不锈钢24PL-0106-65-L2B40.000.700.0023.7465不锈钢25PL-0107-150-L2B41.100.570.00105.66150不锈钢26PL-0108-25-L2B41.970.500.003.2525不锈钢27PL-0109-250-L1B42.160.180.002875.42250碳钢28PL-0110-150-L2B25.000.180.00105.66150不锈钢29PL-0111-10-L2B25.000.180.000.2710不锈钢30PL-0112-150-L2B42.720.200.0098.16150不锈钢31PL-0113-150-L2B105.640.200.00101.87150不锈钢32PLG-0101-600-L1B60.000.650.8020749.02600碳钢33PLG-0102-600-L1B40.000.600.7519343.14600碳钢34PLG-0103-300-L1B25.000.180.972420.68300碳钢2.气体处理工段1PG-0201-500-M1B11.640.181.001114.37500碳钢2PG-0202-100-M1B180.831.601.00624.07100碳钢3PG-0203-250-M1B149.611.501.003018.90250碳钢4PG-0204-200-M1B31.371.501.002053.82200碳钢5PL-0201-80-M1E40.001.600.0018.7080碳钢6DNW-0201-50-M1B25.001.600.0018.1050碳钢7PL-0202-250-M1B31.371.500.002053.82250碳钢8PL-0203-100-M1E31.371.500.002053.82100碳钢9PL-0204-80-L2B119.260.160.0030.6480不锈钢10PG-0206-600-L1B119.230.161.0024430.33600碳钢11PL-0205-80-L1B42.610.110.0038.4280碳钢12PG-0205-600-L1B101.190.111.0068670.37600碳钢13PL-0206-100-L1B42.610.110.0049.71100碳钢14PG-0207-250-L1B43.320.111.003503.84250碳钢15PL-0209-50-L1B43.320.110.0011.3450碳钢16PL-0210-200-M1B135.001.700.0025.67200碳钢17PL-0211-200-M1B135.001.700.00188.67200碳钢18PL-0212-200-M1B85.271.420.00185.40200碳钢19PG-0208-250-M1B130.921.401.002844.07250碳钢20PLG-0201-300-N1B40.001.380.831869.16300碳钢21PG-0209-200-M1B40.001.381.001864.63200碳钢22PL-0213-32-M1B40.001.380.004.5332碳钢23PL-0214-200-L1B82.700.400.001385.77200碳钢24PG-0210-250-L1B83.000.251.002812.44250碳钢25PL-0217-200-N1B142.811.700.00163.15200碳钢26PL-0216-200-L1B141.550.280.00177.25200碳钢3.醋酸乙烯精制工段1PL-0301-200-L2B100.000.160.001332.57200不锈钢2PG-0302-200-L1B90.13230.10231.00635.84200碳钢3PG-0303-200-L1B118.65580.12631.00808.83200碳钢4PL-0302-80-L1B53.67560.10130.0092.452080碳钢5PL-0304-80-L1B53.97560.10330.0092.452080碳钢6PL-0305-80-L1B116.40300.12540.0089.359880碳钢7PL-0307-100-L2B53.690.100.0040.18100不锈钢8PL-0306-80-L1B0.0080碳钢9PL-0303-150-L2B118.680.130.0089.31150不锈钢10PL-0311-32-L1B73.470.200.003.