安盛咨询---SAP系统实施（PPT 94）英文

SAP系统实施XXXX,目录,PP03-ProductionPlanning,November2000,Contents,Topic1:Sales&OperationPlanningTopic2:DemandManagementTopic3:MasterProductionSchedulingTopic4:MRPRunTopic5:CapacityPlanning&Scheduling,Planninglevels,Profitablyanalysis-Revenueplans-Salesplans(quantities)-,SalesandOperationsPlanning-Salesplan-Productionplan,MasterPlanning-Demandprogram-Adjustedmasterplan,MaterialRequirementsPlanning-Dependentrequirements-Masterplan-Procurementplan,o.k.?,o.k.?,o.k.?,o.k.?,Feedback/corrections,CO/PA,ProductGroups,Detergents,5,2,Dishwashingsoap,Powder,Liquids,LemonLiquid5l,LemonLiquid2l,groupingofMaterialsorProductGroupsplantdependentproportionalfactors,30%,70%,50%,50%,ProductGroupStructure,Proportionalfactor,0.70.3,Aggregationfactor,11.1,Unitconversion,0.0010.05,Multipleassignment,Planning:Overview,SalesProductionStocklevelTargetstocklevelDayssupplyTargetdayssupply,ProductgroupXJ12-13SwitchPlant9999Philadelphia,Version000Annualplanning1994active,M01/1994M02/1994M03/1994Unit,PlanningData:CreatingaSalesPlan,GeneratingaProductionPlan,VersionManagement,Memberproportions,Sumofmembervalues,Productgroup,Disaggregation,SelectionofPGmembers,Disaggregationstrategy,TransfertoDemandManagement,DemoforSOP,Contents,Topic1:Sales&OperationPlanningTopic2:DemandManagementTopic3:MasterProductionSchedulingTopic4:MRPRunTopic5:CapacityPlanning&Scheduling,Planninglevels,Profitablyanalysis-Revenueplans-Salesplans(quantities)-,SalesandOperationsPlanning-Salesplan-Productionplan,MasterPlanning-Demandprogram-Adjustedmasterplan,MaterialRequirementsPlanning-Dependentrequirements-Masterplan-Procurementplan,o.k.?,o.k.?,o.k.?,o.k.?,Feedback/corrections,Logisticschain,Purch.orders,Creatingthedemandprogrambyenteringplannedindependentrequirements,Demandprogram,Requirementsplan,Material,Quantity,Date/period,Quantity,Date,Plannedind.reqmts,Date,Quantity,Plannedind.reqmts,DemandProgram,VersionXXinactive,Version01inactive,Version00active,Plannedindependentrequirements,Day/week/month/postingperiod,Time,DemandProgram,Plannedind.reqmts,Period,Splitting,Splitting,Totalquantity+splittingperiodorquantityperperiods,Quantitiessplitoversmallerperiods,SplittingRequirement:Automatically,Reduction,Reducingindependentrequirements,PlanningStrategies,Make-to-stockproductionMake-to-orderproductionProductionbylotsizePlanningwithfinalassemblyPlanningwithoutfinalassemblyPlanningwithplanningmaterialPlanningatassemblylevel,Make-to-StockProduction,Reduction,Make-to-StockProduction,IRPlannedindep.reqmtsWSWarehousestockPOPlannedorder,WS,WS,IR,IR,IR,PO,PO,PO,WS,WS,IR,IR,IR,PO,PO,PO,Make-to-OrderProduction,Production,Invoicing,MRP,Goodsissue,Delivery,Salesorder,Stocks,Planned,Actual,Reduction,Individualcustomerreqmt,ProductionbyLotSize,Reduction,Reduction,RRequirementsPOPlannedorder,PO,PO,PO,R,R,R,R,R,R,Quantity,Quantity,Time,Time,03/01,03/07,03/14,03/21,03/01,03/07,03/14,03/21,ProductionbyLotSizeforSales&StockOrders,PlanningwithFinalAssembly,Salesorder,Indep.reqmts.,Production,Quantity,Time,ConsumingPlanningQuantitieswithCustomerRequirements,Quantity,Time,Quantity,Time,ConsumptionMode,AvailabilityCheckAccordingtoATPLogic,(Masterplan),Stock,(+),Stock,(-),Stock,Time,AvailabilityCheckDuringRequirementsAllocation,Time,IR,IR,SO,SO,Time,KA,IR,SO,05/01,06/01,05/10,05/20,Completelyconfirmed,Partiallyconfirmed,Restcanbedelivered1.6.,PlanningwithoutFinalAssembly,Salesorder,Indep.reqmts.,Production,Finalassembly,PlanningwithMake-to-OrderProduction,Ind.reqmts.,Salesorder,PUSH,PULL,Highvaluematerials-determinepercustomer,Lowvaluematerials,Stockinglevel,PlanningwithPlanningMaterial,Salesorder,Indep.reqmts,Production,Finalassembly,DemoforDemandManagement,Contents,Topic1:Sales&OperationPlanningTopic2:DemandManagementTopic3:MasterProductionSchedulingTopic4:MRPRunTopic5:CapacityPlanning&Scheduling,MasterProductionScheduling,Materialrequirementsplanning(planningtheentireproductionstructure),Single-levelspecificationofdependentreqmts,PlanningtherestoftheBOMstructure,SeparatePlanningRun,InteractiveMasterProductionScheduling,-Automaticplanning-Adjustingplans,-Manualchange-Dateandquantityoftheplannedorder,Simulation,Currentmasterplan,Adjustedmasterplan,Capacity,Capacitycomparison,Contents,Topic1:Sales&OperationPlanningTopic2:DemandManagementTopic3:MasterProductionSchedulingTopic4:MRPRunTopic5:CapacityPlanning&Scheduling,Planninglevels,Profitablyanalysis-Revenueplans-Salesplans(quantities)-,SalesandOperationsPlanning-Salesplan-Productionplan,MasterPlanning-Demandprogram-Adjustedmasterplan,MaterialRequirementsPlanning-Dependentrequirements-Masterplan-Procurementplan,o.k.?,o.k.?,o.k.?,o.k.?,Feedback/corrections,CO/PA,Logisticchain:overview,Purchaseorders,Planningprocedures,Materialsplanningprocedures,Nomaterialsplanning,MRPincludingBOMexplosion,Usingtheforecastforunplannedadditionalreqmts,Usingtheforecastforthetotalrequirements,MPSrepresentsaseparateplanningrun,Stock,Time,Reorderpoint,Startdate,Deliverydate,Consumption-basedplanning,Manualreorderpointplanning,Automaticreorderpointplanning,Forecast-basedplanning,Safetystock,PrerequisitesforMRPrun,Carryingouttheplanningrun,CarryingouttheplanningrunI-totalplanning,ProcessingtypePlanningallthematerialsinaparticularplant,orPlanningallthematerialswhichhaveunder-goneachangerelevanttoplanning(netchangeplanning),PlanningintervalUnlimitedorPlanningintheplanninghorizon,Planning,Plant,Plannedreceipts,Reqmts,Time,Planninghorizon,MehrstufigeEinzelplanungPlanungeinergesamtenStcklistenstrukturmanuellenderungendesProduktionsplanesfrjedesMaterialinderStcklistemglich.EinstufigeEinzelplanungmanuellenderungderPlanungmglich+Erfassen+Lschen+ndern+Umterminieren,MehrstufigeEinzelplanungPlanungeinergesamtenStcklistenstrukturmanuellenderungendesProduktionsplanesfrjedesMaterialinderStcklistemglich.EinstufigeEinzelplanungmanuellenderungderPlanungmglich+Erfassen+Lschen+ndern+Umterminieren,PlanningrunII-single-item-planning,Multi-level,single-itemplanningPlanningacompleteBOMstructureOptionofmanuallychangingthemasterplanforeachmaterialintheBOMSingle-level,single-itemplanningOptionofmanuallychangingplanning+create+delete+change+reschedule,Receipts,Time,Issues,MRPlistandcurrentstock/requirementslist,Multi-levelplanningstructure,PlannedCustomer,PLANUNGSLAUF,PLANUNGSLAUF,PLANNINGRUN,Planningrun,Maintainingplannedorders(in-houseproduction),Dcurement,Lot-sizingprocedures:overviews,Dailylotsize,Weeklylotsize,Staticlot-sizingprocedures,Receipts,Issues,Time,Plannedwarehousestock=,Scheduling,or,by,forexternalprocurement,forin-houseproduction,by,Schedulingforexternalprocurement,1,2,3,Backwardscheduling,Forwardscheduling,Releasedate,Deliverydate,Reqmtsdate,Processingtimeforpurchasing(workdays),Planneddeliverytime(cal.days),Goodsreceiptsprocessingtime(workdays),Openingperiod,Reqmtsdate,Today,MRPdate,Schedulingforin-houseproduction,1,Orderstartdate,Orderfinishdate,Reqmtsdate,Openingdate(workdays),in-houseproductiondate(workdays),Goodsreceiptprocessingtime(workdays),Backwardschedulingforin-houseproduction,1,2,Forwardschedulingforin-houseproduction,2,1,Leadtimeschedulingusingtherouting,10,30,20,Orderfinishdate,Productionfinishdate,Productionstartdate,Orderstartdate,Operations(fromtherouting),Floatbeforeproduction,Floatbeforeproduction,Determiningthebasicdatesofanorder,OS,OF,OS,OF,OS,OF,In-houseproductiontime,ReqmtsdateProduct,Backwardscheduling,Key:,Orderstartdate,Orderfinishdate,Time,In-houseproductiontime,OF,Planneddeliverytime,OS,Processingtheplanningresult,Exceptionmessages,BRINGFORWARDOPERATIONCANCELOPERATION,Reschedulingchecks,08/03,08/15,08/03,08/15,08/03,07/15,Tolerance,Tolerance,Pegging,DemoforMRPRun,Contents,Topic1:Sales&OperationPlanningTopic2:DemandManagementTopic3:MasterProductionSchedulingTopic4:MRPRunTopic5:CapacityPlanning&Scheduling,BusinessBackgroundtoCapacityPlanning,CapacityPlanning:ReconciliationoflimitedavailableresourcesandresourcerequirementsObjective:DeviseafeasiblescheduleforcarryingoutoperationsMeansofachievingtheobjective:FindaperiodwithenoughavailablecapacitytocarryouttheoperationFindanalternativeresourcewithremainingcapacityAdjusttheavailablecapacityofworkcenter/capacityaffected,IntegrationofCapacityPlanning,PPSOP,PPMPS,PPMRP,PPREM,PPSFC,PPPI,CapacityPlanning,SD,PM,PMService,PS,PD,CapacityPlanningEnvironment,Masterdata,MaterialRoutingBillofmaterial,CalendarWorkcentercapacity,ProductionplanningPlannedordersProductionorders.,PlantmaintenanceProjects,ElementsofCapacityPlanning,AvailablecapacitySchedulingCapacityrequirementsCapacitydisplayandlevelingCapacityloadreduction,AvailableCapacity,CapacitiesDefinedforaWorkCenter,Workcenter,AvailableCapacityoftheWorkCenter,Availablecapacity,Time,h,h,Interval1,Interval1Interval2Interval3,notaworkingdayaccordingtocalendar,Time,Cyclelength,Lengthoftheinterval,from,to,A,B,MaintainingAvail.Caps.usingShiftSequence,Day7,Day1,Day2,Start,Finish,Breaks,.,.,WorkingHourstoProductiveOperatingTime,Time:WorkinghoursWorkinghoursProductiveminusbreaksworkinghours,Work-Start-Operating-Capacity-Productivecenter-Finishtimeperutilizationoperatingdatashiftratetime,Breaktime,Numberofhours,Technicalandorganizationalmalfunctions,ProductiveOperatingTimetoAvailableCapacity,Time:WorkinghoursWorkinghoursProductiveminusbreaksworkinghours,Dataat-Start-Operating-Rateof-Productiveworkcenter-Finishtimecapacityoperatingpershiftutilizationtime,Breaktime,Numberofhours,technicalandorganizationalmalfunctions,Productiveoperatingtimepercapacitycategory,XNumberofindiv.capacities,DatesintheOrder,Orderstart/finish(MRP)Scheduledpro.datesActualdatesEarliestdatesLatestdatesActualdatesRequirementsdate,SchedulingOverview,PS,PS,Floatbeforeproduction,Leadtimeschedulin