4-2-设备选型一览表

洛阳石化8.29万吨/年丙烷资源化利用项目 可行性研究报告 I独山子石化年产5800吨甲硫醇项目设备选型一览表目录反应器设计结果2塔设备选型设计参数一览表3换热器选型结果汇总表4压缩机选型结果一览表5泵选型结果一览表6储罐设备选型一览表8回流罐选型一览表8气液分离器设计结果一览表8主要工段管道选型数据一览表9反应器设计结果硫化氢/甲醇合成甲硫醇反应器R0201结构参数项目参数反应温度/360反应压力/MPa1管程设计温度/360管程设计压力/MPa1壳程设计温度/22.5壳程设计压力/MPa1反应器类型列管式固定床反应器总数1催化剂KW/AL2O3催化剂一次填充量/m323.81体积23.81m3空速40.73h-1反应管长度6m尺寸45x5mm材料316L根数2497排列正三角形封头形状标准椭圆形厚度/mm22深度/mm750直边高度/mm25焊接系数0.5内径/mm3000筒体高度/m8000壁厚/mm14焊接系数0.85类型圆筒形内径/mm3000折流板形式弓形折流板间距/mm 900管板厚度 /mm44.7法兰进口类型板式平焊法兰法兰内径/mm91法兰外径/mm200出口类型板式平焊法兰法兰内径/mm91法兰外径/mm200进出口管径进料口管径/mm80出料口管径/mm80塔设备选型设计参数一览表设备位号设备名称类型塔体内径 /mm塔高/mm设计温度/设计压力/Mpa封头形式材料保温层保护层重量/kg数量T0101吸收塔填料塔180015000350.8标准椭圆封头S22053岩棉0Cr18Ni9Ti薄板154301T0102解吸塔浮阀塔1800468001250.2标准椭圆封头S22053岩棉0Cr18Ni9Ti薄板389951T0201甲醇吸收塔填料塔30010250600.6标准椭圆封头Q345R岩棉0Cr18Ni9Ti薄板17521T0202汽提塔填料塔3009500400.1标准椭圆封头Q345R岩棉0Cr18Ni9Ti薄板16241T0203粗分塔填料塔50022000800.1标准椭圆封头Q345R岩棉0Cr18Ni9Ti薄板54161T0204甲硫醇精制塔填料塔40021000500.1标准椭圆封头Q345R岩棉0Cr18Ni9Ti薄板43331T0205甲醇回收塔填料塔500140001000.08标准椭圆封头Q345R岩棉0Cr18Ni9Ti薄板36101T0301A/B/C分子筛脱水吸附塔填料塔80012000150.8标准椭圆封头Q345R岩棉0Cr18Ni9Ti薄板43323T0302丁烷吸收塔浮阀塔160028200-254标准椭圆封头Q345R岩棉0Cr18Ni9Ti薄板201121T0303脱甲烷塔浮阀塔3200200001002.20标准椭圆封头09MnNiDR岩棉0Cr18Ni9Ti薄板683701T0304脱乙烷丙烷塔浮阀塔220026550801标准椭圆封头09MnNiDR岩棉0Cr18Ni9Ti薄板317901T0305A/B/C/DPSA变压吸附塔填料塔200019000-422.2标准椭圆封头09MnNiDR岩棉0Cr18Ni9Ti薄板188014注：使用玻璃鳞片树脂衬里或涂层选用酚醛类乙烯基酯玻璃鳞片胶泥，广泛运用于脱硫行业中。换热器选型结果汇总表位号性质台数型号型式材料E0101换热器1BEM 800-0.6-138.0-3.0/19-1 I卧式Q345RE0102换热器1NEM 800-1.6-155.4-4.5/25-2/1I卧式SS 316LE0103换热器1BEM325-1.6-47.6-6.0/19-2/1 I卧式Q345RE0104冷凝器1BEM205-1.6-17.1-4.9/19-1 I卧式Q345RE0105再沸器1BEP 700-4.0-159.4-4.5/19-1 I立式Q345RE0106再沸器1NJM900-1.6-355.3-6.0/19-1 I立式Q345RE0107冷凝器5AES500-1.6-47.6-6.0/19-2/1I卧式SS316LE0202换热器1CEM273-1.6-22.9-6.0/19-2/1I卧式SS 316LE0204再沸器1AEM 219-1.6-5.4-1.5/19-1 I立式Q345RE0205再沸器3AEN 800-0.6-280.7-9/19-1 I立式Q345RE0207换热器1BEM273-1.6-4.7-1.5/19-2/1I卧式Q345RE0208再沸器2AEN 1200-4.0-975.9-9/19-1 I立式Q345RE0209换热器1NEN 273-1.6-22.9-6.0/19-1 I卧式Q345RE0213换热器1BEM 273-1.6-22.9-6.0/19-1 I卧式Q345RE0214换热器1BEM325-1.6-26.0-4.5/19-1 I卧式Q345RE0302换热器1BEM 500-1.6-31.2-2/19-1 I卧式Q345RE0303冷凝器2BEM 500-1.6-29.0-2/19-1 I卧式Q345RE0304冷凝器1NEN450-1.0-26.9-2/19-1 I卧式Q345R压缩机选型结果一览表位号名称类型型号入口压力/Mpa出口压力/Mpa排出流量/m3.min-1总功率/kw台数C0101废气压缩机离心式MCL15000.101334.36125001C0201H2S压缩机离心式MCL4000.111.2237601C0202汽提气压缩机离心式MCL3030.1010.1754501C0203循环硫化氢压缩机离心式MCL4000.61.000.88747601C0301塔顶气一级压缩机离心式MCL12000.82110.774013.21C0302塔顶气二级压缩机离心式MCL7002362.311629.71C0303塔顶气三级压缩机离心式MCL6003444.9118071泵选型结果一览表位号用途型号流量/L/s扬程/m方式电动机总功率/kw效率/%台数P0101吸收塔进料泵IH65-40-3157.39108.52单泵3763.42P0102吸收塔釜液泵IH80-65-1256.635.19单泵1.163.512P0103贫液循环泵IH60-50-1606.5729.41单泵7.555.952P0104解吸塔进料泵IH60-50-1607.5029.41单泵7.558.162P0105解吸塔回流泵25FYS-160.6753.4单泵0.5576.02P0106气液分离罐回流泵25FYS-160.5264.80串联0.5569.04P0201反应甲醇进料泵EH1000.1720.9单泵0.5561.02P0202吸收甲醇进料泵EH1640.2453.3单泵0.5575.72P0203汽提塔进料泵GDF32-200.9044.4串联370.752P0204汽提塔釜液泵ISG15-800.2630.1单泵0.1272.72P0205粗分塔进料泵25FYS-160.9224.70串联1.158.122P0206粗分塔釜液泵IH80-65-12513.767.4单泵1166.962P0207甲硫醇精制塔塔釜液泵EH1000.2441.5单泵2.276.52P0208甲硫醇精制塔回流泵ISG20-1600.6728.2单泵0.7582.02P0209甲醇回收塔釜液泵IX140-32-1251.0420单泵0.7578.62P0301脱甲烷塔进料泵IL125-100-25052.2080单泵7577.722P0302脱甲烷塔釜液泵IS150-125-100A62.1480单泵3774.032P0303脱甲烷塔回流泵IX180-65-10010.3620串联670.082P0304脱乙烷塔釜液泵IS200-150-315B155.726单泵7475.732P0305丁烷循环泵IL125-80-31545.10245.0单泵17073.182储罐设备选型一览表设备位号名称内径/mm高度/mm设计温度/设计压力/MPa材质介质安装方式个数/台V0101静态混合器1150010650330.11Q345R贫胺液卧式1V0102MDEA、水混合罐12004666351Q345R富胺液卧式1V0104贫胺液回收缓冲罐10003962330.11S22053贫胺液卧式1V0105解吸塔进料缓冲11S22053贫胺液卧式1V0107解吸塔回流罐3000148081000.11S22053富胺液卧式1V0108解吸塔釜液回流罐140041661000.11S22053富胺液卧式1V0201MDEA储罐5172587025常压Q245RMDEA溶液立式2V0202甲醇进料缓冲罐7001800300.11Q345R甲醇卧式1V0204粗产品分离塔进料缓冲罐9002800116.20.66S22053粗产品混合物卧式1V0205粗产品分离回流罐800280074.20.66S22053粗产品混合物卧式1V0206甲醇回收塔进料缓冲罐7001800161.80.66Q345R甲醇卧式1V0207甲醇储罐77507920-30常压Q245R甲醇立式2V0208丁烷储罐10700-50.28Q245R丁烷球型2V0209甲硫醇储罐77507920500.28Q245R甲硫醇立式2V0210甲硫醚储罐51725870500.28Q245R甲硫醚立式2V0301甲硫醇精制塔回流罐900280068.80.66Q345R甲硫醇卧式1V0302甲硫醚出料缓冲罐600160027.50.66Q345R甲硫醚卧式1V0303甲硫醇出料缓冲罐800180027.50.66Q345R甲硫醇卧式1V0304甲醇回收塔回流罐60016001350.66Q345R甲醇卧式1V0305甲醇回收缓冲罐3000148083960.66Q345R甲醇卧式1注：玻璃鳞片树脂衬里或涂层选用酚醛类乙烯基酯玻璃鳞片胶泥，广泛运用于脱硫行业中。气液分离器设计结果一览表位号分离器类型封头类型直径/m长度/m设计压力/MPa设计温度/材质V0103立式重力分离器标准椭圆形2.04.6510Q345RV0106立式重力分离器标准椭圆形0.51.870.10Q345RV0203立式重力分离器标准椭圆形0.51.51180Q345R注：玻璃鳞片树脂衬里或涂层选用酚醛类乙烯基酯玻璃鳞片胶泥，广泛运用于脱硫行业中。主要工段管道选型数据一览表序号起终温度/压力/Mpa相态相态分率体积流量m/h公称直径 mm壁厚/mm01V0101300.9V17643.872003.802V0101C0101300.9V17643.933506.403C0101E0101401V17132.683004.604E0101V010301V16179.482003.805V0103E010201V16179.392003.806E0102T0101351V16982.62003.807T0101P010233.30780.8L126.02891003.508P0102E010333.30780.8L126.0289803.309E0103V0104650.8L126.50091003.510V0103351L124.79761003.511V0102351L11.084550312V0102351L10.448550313E0104V0102351L124.79761003.514V0102P010135.02051L126.33041003.515T0101T030135.96820.8V18761.752003.816V0104V0101650.5V10.325252.817V0104P0104650.5L124.2831003.518E0105P0103102.8490.18L123.65151003.519P0103E0104351L122.671580320E0105T0102840.48L124.581003.521T0102E0105121.6020.2L124.01831003.522V0105V0106115.2590.2V11718.681503.623V0106P0106840.587736L11.72644252.824P0106T010284.00710.6L11.72644202.6 25V0106C020100.1V1350.115703.226C0201V0202797.1171V1138.446403 27E0203V0202377.7991V1110.788252.8 28V0201250.1L10.615489202.6 29V0201P020126.32391L10.648154152.1 30P0201V02023001L160.39111253.2 31V0202R0201459.5861V1298.209403.0 32R0201E02013601V1255.833322.8 33E0201V0203125.00 1V0.772089119.454252.8 L0.22791134E0201V0205801V166.0792202.6 35E0201V0204801L10.885872202.6 36P0201V0206250.1L10.0709205152.1 37C0202E0202109.5081V153.2418252.8 38T0201C020270.28040.6V194.9715403.0 39V0205T020186.70521V171.5713202.6 40C0203V0205211.9721V110.4921152.1 41T0202C0203-23.30060.1V154.4757252.8 42T0201V020462.03480.6L11.30554252.8 43V0204P020364.93030.6V0.01415385.51105503.0 L0.98584644E0203T0201251L10.943864202.6 45P0202E0203117.6561L11.08235202.6 46V0206P0202117.3120.69L11.08167202.6 47T0202P020438.13830.1L12.05846322.848P0204T020338.27460.2L12.05846252.849V0207T02047.70640.1V1353.494703.250T0203P020574.48140.1L11.22345252.851E0207T0205400.1L11.17541202.652V0208E02115.75350.1V1344.738703.253P0207T020538.43680.1L10.01919152.154E0213E021364.20280.2L11.09408252.855V0209C0204123.3330.69L11.205252.856T0205E021460.08180.08V11630.921503.657C0204V0209259.9220.7V1293.508703.258E0214T0205123.3330.69L12.21675322.859V0210P020996.70590.09V11476.031503.660T0205E021493.49920.08L11.10854202.661P0209V021093.51220.1L11.10854202.662E0214V020696.70590.09V0.7436421495.691503.6L0.25635863V021096.70590.09L10.295547152.164V0209123.3330.69L11.01175202.665T0301E030136.82320.8V18753.772003.866T0301C030136.82320.8L10.481042152.167E0301E0302400.8V17