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高速列车电技术的发展DevelopmentofElectricTechnologyforHighSpeedTrain,1.高速铁路网的跨越式发展催生了高速列车技术的跨越式发展(TheLeap-forwarddevelopmentofhigh-speedrailwaylinesleadstotheleap-forwarddevelopmentofhigh-speedtraintechnologies)高速铁路是现代文明社会的一个梦,地球上不少地方已圆了这个梦,中国也是的!(High-speedrailwayisadreamofmoderncivilizedsociety,whichhascometrueinmanycountries.SohasinChina!),2010年铁路运营里程9万公里以上(Operationrailwaymileagein2010reaches90,000km);快速客运网总规模2万公里以上(Fastpassengerlineaslongas20,000km)运行速度250Km/h以上(Runningspeedashighas250km/handup)投资总额2万亿RMB以上:20072012干线网,20122020支线网。(Totalinvestmenttopsover2000billionRMBYuan:formainlinefrom2007to2012,forbranchlinefrom2012to2020)。,“中长期铁路网规划”“Mid-to-longTermPlanofRailwayLine”,高速铁路客运网(High-speedPassengerLine)“四纵四横”骨架与客运专线(-FourLongitudinalLines运营过程中服务质量与乘客文明素质的和谐。inharmonyistheservicequalityandpassengerqualityduringoperation.,人与自然的和谐:节能、环保(Harmonybetweenhuman-beingandnature:energy-saving,environmentalfriendly),2020年5月23日,9,3.上下求索之路(RoadtoPursuetheTruthintheWorld),增强自主创新能力,掌握核心技术;(Enhancingtheindependentinnovativecapability,mastercoretechnologies。)把原始创新、集成创新、引进消化吸收再创新相结合,螺旋式前进。(Combiningoriginalinnovation、integratedinnovationaswellasre-innovationbasedonintroductionandabsorption,forspiralimprovement,spiralingforward。),3.1自主开发(Self-development),3.2吸收再创新(AbsorptionandRe-innovation),“引进先进技术、联合设计制造、打造中国品牌”,借鉴并吸收世界先进文明成果,掌握高速列车的关键技术。通过再创新,建立了“和谐号”产品系列和技术体系。(“Introductionoftoptechnologies,jointdesignandproduction,buildingofChinesebrand”.Tograspthecritictechnologiesofhigh-speedtraininthelightofandviaabsorptionofadvancedworldcivilizationachievements.Throughre-innovation,theCRHtrainsystemsandtechnologysystemshavebeenbuilt.),高速列车技术(HighSpeedTrainTechnology),优异动力学性能(Outsta-ndingDynamicsPerformans)车体气密性技术(CarBodyAir-tightnessTechnology)交流传动技术(ACDriveTechnology网络控制技术(TrainNetControlTechnology),高速受流技术(High-speedCurrentCollectionTechnology)复合制动技术(CompoundBrakeTechnology)智能诊断技术(IntelligentDiagnosisTechnology)完备检修技术(CompleteOverhaulTechnology),交流传动(ACDriveTechnology),高速列车要达到高速运行,必须具有大功率的牵引系统,速度在300km/h以上的高速列车牵引功率需在10MW左右。大功率“交-直-交”变流技术是现代高速列车电力牵引的核心。(Inordertorealizehigh-speedrunning,thetrainmusthavehighpowerdrivesystem,whosedrivepowerwillbeabout10MWwhenthespeedisover300km/h。Highpower“AC-DC-AC”convertertechnologyisthecoreofmodernhigh-speedtrainelectrictraction。),交流传动系统集成(TractionDriveSystemIntegration),powersemiconductordevices,tractionconverter,sensor,assistantpowersupplyequipment,trainrunningsupervisoryequipment,traincontrolsystem,3.3电力电子技术的快速发展(RapidDevelopmentofPowerElectronicsTechnology),不控和半控器件电流全控器件电压全控器件功率集成器件;(uncontrolledandhalf-controlleddevicecurrentfull-controlleddevicevoltagefull-controlleddeviceintegratedpowerdevice;)器件体积减少了34个数量级;(Devicevolumedecreasesbythreetofourordersofmagnitude;)大功率器件的开关时间从毫秒级降到了微秒级;小功率的甚至降到纳秒级;(Timeswitchofhighpowerdevicereducesfrommillisecondtomicrosecond,whichoflowpowerdeviceevendecreasestonanosecond;)工作频率从50Hz增加到兆赫级;(Powerfrequencyincreasesfrom50Hztomegahertz;)变流器的功率水平从几伏安提高到几百兆伏安,电压从伏级提高到几千伏级。(Powerlevelofconverterincreasesfromseveralvoltamperetoseveralhundredmegawattsvoltampere,voltageincreasesfromvolttoseveralkilo-volt。),牵引变流器关键技术(KeyTechnologyofTractionConverter),基础研究成果(FundamentResearchAchievement),高压IGBT技术研究(IGBTHigh-VoltageTechnologyResearch)IGBT与FRD芯片结构研究(ResearchonarchitectureofIGBTchipandFRDchip)IGBT芯片结构与电特性关系研究(RelationshipbetweenstructureandelectricalcharacteristicofIGBTchip)IGBT模块可靠性技术研究(IGBTmodulereliabilitytechnologyresearch),IGBT相模块(IGBTphasemodule),IGBT器件IGBTdevice,牵引变流器冷却技术研究(TractionConverterCoolingTechnologyResearch)各种冷却技术的研究(Researchonvariouscoolingtechnologies)牵引变流器热设计仿真(Tractionconverterthermaldesighsimuation)稳态/瞬态下散热和冷却研究(Researchonradiationandcoolingundersteady-stateandtransientstate),常用电压型变流器(VoltageSourceConverterinCommonUse),三电平变流器(Three-levelConverter),牵引变流器(TractionConverter),一台牵引变流器为4台牵引电机电源的控制设备,由脉冲整流器、直流平滑电路、逆变器、真空交流接触器等主电路设备和无触点控制装置、控制电源等控制电路设备构成。Atractionconverterprovidescontrolforfourtractionmotorpowersupply,whichiscomposedofmaincircuitequipments(suchaspulserectifier、DCsmoothingcircuit、inverter、acvacuumcontactorandsoon)andcontrolcircuitequipments(suchasnon-contactcontroldevice、controlpowersupplyandsoon).,tractionconverteremptycabinet,cabinetoverhaul,cabinetwelding,信息技术的快速发展(RapidDevelopmentofInformationTechnology),模拟装置数模混合装置数字装置单片机DSP(analogdeviceanalog/digitalmixed-devicedigitaldeviceMCUDSP)DSP从10位64位,主频从20MHz提高到1GHz以上,运算速度增加使MAC(1次乘法和1次加法)时间从400ns降低到10ns;(DSP:10-Bit64-Bit,clockfrequencyimprovedfrom20MHzto1GHz。TheincreaseofcalculationspeeddecreasesMAC(onemultiplicationandoneaddition)timefrom400nsto10ns。)可编程逻辑芯片从十几门逻辑提高到百万门逻辑;(ProgrammableLogicchipincreasesfromdozensofgatelogictomillionsofgatelogic。)不断提高的DSP的处理速度和容量及推广应用(constantlyincreasedDSPprocessingspeedandcapacityaswellasitsapplication)新的控制硬件与控制策略(newcontrolhardwareandcontrolstrategy),转子磁场定向控制(RotorField-orientedControl),rotatingspeedadjustor,torquecurrentadjustor,fluxgenerator,fieldcurrentadjustor,rotorfluxobserver,直接转矩控制(DirectTorqueControl),四象限脉冲整流器控制(4-QuardantPulseRectifierControl),轻载牵引或制动工况下功率因数控制技术研究(studyofpowerfactorcontrolunderlowloadtractionorbrakingconditions)无电网电压传感器的四象限控制策略研究(researchon4-Quardantcontrolstrategywithoutvoltagesensors)级连式多电平高压大功率牵引变流器四象限控制系统研究(researchon4-Quardantcontrolsystemofcascademultilevelhighvoltagelargepowertractionconverter),粘着与蠕滑率控制(AdhesionandSlipControl),轮轨粘着特性的实时检测和判定(real-timedetectionandestimationofwheel/railadhesioncharacteristics)蠕滑检测(slipmeasurement)传动系统非线性对粘着控制性能影响(influenceofdrivesystemnonlinearityonadhesioncontrolperformance),drivewheel,directionofmotion,tractionpower,roadsurface,dryroadsurface,moistroadsurface,creepagevelocity,列车网络控制系统结构(TrainNetworkControlSystemStructure),drivercontrolandpanelswitch,firealarm,traininstruction,分布式列车控制系统(DistributeTrainControlSystem),应用软件(applicationsoftware),网络控制系统软件(NetworkControlSystemSoftware),软件质量管理(SoftwareQualityManagement),运营维护软件(operatingmaintenancesoftware),功能验证和仿真软件(Functionverificationandsimulationsoftware),控制软件(controlsoftware),运营维护软件接口(operatingmaintenancesoftwareinterface),控制软件接口(controlsoftwareinterface),网络协议栈(networkprotocolstack),板级支持包(boardsupportpackage),实时操作系统(realtimeoperatingsystem),工具软件(utilitysoftware),牵引传动系统建模与仿真TractionDriveSystemModelandSimulation,dSPACE,牵引变压器Tractiontransformer,整流器中间回路RectifierDC-link,逆变器电机Invertermotor,控制计算机Controlcomputer,接口单元Interfaceunit,生产线1ProductionLine1,生产线2ProductionLine2,4.路漫漫(RoadtoInfinity),新材料、新工艺、新技术,促使包括高速度列车在内的轨道运输装备更节能、环保、人性化,从部件到整体的技术正经历新的变化。(Newmaterials,newprocessesandnewtechnologiesmaketherailequipmentincludinghighspeedtrainstobemoreenergysaving,environment-friendlyandhumanoriented.Thetechnology,fromcomponenttosystem,islivingthroughnewchanges.),4.1新型变流器(NovelConverter),简化电路,减少有源或无源器件(simplifiedcircuit,reducingactiveorpassivedevice)降耗节能(lossreducingandenergysaving),矩阵变流器MatrixConverter,9开关交-交变流器Nine-SwitchAC-ACConverter,双电平交-直-交阻抗源变流器Two-LeverAC-DC-ACZ-SourceConverter,三电平交-直-交阻抗源变流器Three-LeverAC-DC-ACZ-SourceConverter,软开关变流器(soft-switchpowerconverter),软开关条件:一方面是重复地使器件上的电压为零、或强迫流过器件的电流为零,并随即保持一个足够长的时间以完成换流;另一方面,器件必须在零电压或零电流期间,尽快完成换流过程。(Soft-switchconditions:oneside,repeatedlybringingdevicevoltagetozero、orforcingcurrentthroughdevicetobezero,andholdingenoughtimetofinishcurrentconvert;ontheotherhand,devicemustfinishcurrentconvertduringthecourseofzerovoltageorzerocurrent。)目前有两类电路可以满足前一方面的要求:谐振直流环节和谐振吸收回路。(Nowtherearetwotypesofcircuitwhichcansatisfytheformerrequest:resonantDC-Linkandresonanceabsorptioncircuit。),准谐振电路(QRDCLcircuit),谐振吸收电路(resonanceabsorptioncircuit),4.2新控制策略NovelControlStrategies,间接式定子量控制IndirectStator-QuantitiesControl,复合式智能控制CombinedIntelligentControlExample:fuzzysliding-modecontrolusingadaptivetuningtechnique,Example:slidingmodeneuro-adaptivecontrol,4.3牵引变压器的革命(RevolutionofTractionTransformer),A)超导变压器(SuperconductingTransformer)采用超导导线代替铜导线,使超导变压器具有小型轻量、低耗高效的特点。(Replacingcopperwirewithsuperconductingwiremakessuperconductingtransformerbecomeminiaturizationandlightweight、lowconsumptionandhigherefficiency。)由液态氮冷却的铋系列化合物(如Bi2223、Bi2212)高温超导材料开始应用于制造电气设备和电缆。(Bismuthcompoundhightemperaturesuperconductingmaterials(suchasBi2223、Bi2212)cooledwithliquidnitrogenhavebeenappliedtomanufactureelectricequipmentandcable。,B)电子变压器(ElectricalTransformer),级联变流器和中频耦合变压器的供电电路。(Powersupplyelectriccircuitofcascadedconverterandintermediatefrequencycouplingtransformer。)功率1MVA的400Hz(变比11)中频变压器的重量为450kg,短路电抗为18.9%,效率达96.2%。(Weightof400Hzintermediatefrequencytransformerwith1MVApower(transformationratio1:1)is450kg,whoseshort-circuitreactanceis18.9%andefficiencyis96.2%。),transformer,traditionalsinglephaseAClocomotive,4-Quardantconverter,tractionmotor,DC-linkcircuitandsnubbercircuit,electricaltransformer,front-endreactor,intermediatefrequencytransformer,secondarysideconverter,inverter,frequencyconverter,4.4无齿轮的直接传动(GearlessDirectDrive),电动机直接套在轮轴上,电机产生的转矩不经齿轮而是直接传递到轮对上去,可节省空间和费用。(motordirectlysurroundswheelaxleandtorqueproducedbymotordirectlytransferstowheelpairwithoutthroughgear,whichefficientlysavesspaceandexpense。)直接传动特别适合永磁同步牵引电动机传动。(Directdriveespeciallyapplystopermanentmagnetsynchronousmotordrive。),4.5永磁同步牵引传动系统(PermanentMagnetSynchronousTractionDriveSystem),高效(highefficiency)高功率密度(highpowerdensity)可控性(controllability)减少空间尺寸(reducespacesize)无齿轮直接传动(gearlessdirectdrive),AGV,PMmotorforAGV,ItalysNTV,hasplacedfirmordersworth650million(US$953million)for25trains(withoptionsfor10more),andhassignedamaintenancecontractwithAlstom.Productionofthefirsttrainswillbegininmid-2008,andtheywillb

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