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UNIT2ENGINEMECHANICALTEXTBValveSystems,PROFESSIONALENGLISH,UNIT2ENGINEMECHANICALTEXTBValveSystemsOperationofValveSystemVVTToyotasContinuouslyVariableValveTimingVTECHondaVariableValveTimingandLiftElectronicControlMIVECMitsubishiInnovativeValvetimingElectronicControlElectronicValveControlSystemSmartValves,本次课学习内容,本次课学习目标,掌握可变气门定时机构主要部件的英文名称掌握可变气门定时机构的基本原理掌握常用术语(phrasesandexpressions)了解相关术语(relatedterms),NEWWORDS,bumpbmpn.撞击,(因撞击而起的)肿块;v.碰,撞,颠簸camkmn.凸轮lobeloubn.凸起integralintigrla.完整的,整体的,积分的stemstemn.杆,茎powertrainpautreinn.动力系统,动力装置,传动系统dynodainoun.=dynamometer测功机,测力计breathebri:v.呼吸,发出certifications:tifikeinn.证明,鉴定,检验证明书compromisekmprmaizv.&n.妥协,折衷,essenceesnsn.基本,本质,实质,精华,要素pulleypulin.滑轮,带轮helicalhelikla.螺旋状的splinesplainn.花键,方栓spoolspu:ln.线轴,卷轴;滑阀;线圈mpg=milepergallon(英里/加仑)actuatorktjueitn.执行器,执行元件strategystrtiin.策略,谋略flexibilityfleksbilitin.灵活性,柔性,适应性eageri:gv.渴望着,热心于multiplexmtipleksa.多元的,多重的,多样的;n.多路传输,多路通信,nominalnminla.有名无实的;极微小的;标定的,额定的busbsn.总线innovationinouveinv.改进,革新,创新,新发明技术,方法residualrizidjula.剩余的,残余的,camlobe凸轮的凸起部分valvestem气门杆variablevalvetiming(VVT)可变气门定时inessence本质上,实质上spoolvalve滑阀electronicvalvecontrol(EVC)电子式气门控制centralizedsystem集中系统distributedsystem分布系统camlessengine无凸轮发动机smartvalve智能气门,PHRASESANDEXPRESSIONS,ValveSystemsOperationofValveSystemYouhaveseenthattheintakevalvemustbeopenedfortheintakestroke,bothvalvesmustremainclosedduringthecompressionandpowerstrokes,andtheexhaustvalveopensduringtheexhauststroke.Thedesignermustdesignadevicetoopenandclosethevalvesatthepropertimes.Theshaftwillhaveanegg-shapedbumpcalledacamlobe.Thecamlobeismachinedasanintegralpartoftheshaft.Thisshaftiscalledacamshaft.Thedistancethevalvewillberaised,howlongitwillstayopen,andhowfastitopensandclosescanallbecontrolledbytheheightandshapeofthelobe1.Asyouwillseelater,itisimpracticaltohavethecamlobecontacttheendofthevalvestemitself.Youhaveplacedthecamshaftsomedistanceabovetheendofthevalvestem.,Whenthecamshaftisturn,thelobeswillnoteventouchthevalvestem.Thelifterisinstalledbetweenthecamlobeandthevalvestem.Theupperendridesonthelobeandthelowerendalmosttouchesthevalvestem.Thelifterslidesupanddowninaholeboredintheheadmetalthatseparatesthevalvestemfromthecamshaft2.Youhavedevelopedamethodofopeningandclosingthevalves.Thenextproblemishowandatwhatspeedtoturnthecamshafts.Eachvalvemustbeopenforonestroke.Theintakevalveisopenduringtheintakestrokeandremainsclosedduringthecompression,power,andexhauststrokes.Thiswouldindicatethatthecamlobemustturnfastenoughtoraisethevalveeveryfourthstroke.Youcanseethatittakesonecompleterevolutionofthecamlobeforeveryfourstrokesofthepiston.,Rememberthatfourstrokesofthepistonrequiretworevolutionsofthecrankshaft.Youcansaythatforeverytworevolutionsofthecrankshaft,thecamshaftmustturnonce.Ifyouarespeakingofthespeedofthecamshaft,youcansaythatthecamshaftmustturnatone-halfcrankshaftspeed.Ifthecrankshaftisturningandthecamshaftmustturnatone-halfcrankshaftspeed,itseemslogicaltousethespinningcrankshafttoturnthecamshaft.Oneverysimplewaytodrivethecamshaftwouldbebymeansofgearsandabelt.Onegearisfastenedontheendofthecrankshaft,andtheotherisfastenedontheendofthecamshaft.Thesmallercrankshaftgeardrivesthelargercamshaftgearthroughthebelt.If,forinstance,thesmallgearonthecrankshafthas10teethandthelargegearonthecamshafthas20teeth,thecrankshaftwillturnthecamshaftatexactlyone-halfcrankshaftspeed.,VVT-ToyotasContinuouslyVariableValveTimingThemostsignificantandsatisfyingchangestotheLexusGSlineareintheareaofpowertrain.InthecaseoftheGS300,Lexusbreathesnewlifeintolastyears3.0Linlinesix,byintroducingVVTcontinuouslyvariablevalvetimingsystem.Onthedyno,VVTshowsupasonlyfiveadditionalhorsepowerand10lb-ftoftorque.Butinthecaritmeansfueleconomyimprovementsof1.6mpg,smootheridle,CaliforniaTLEV(transitionallow-emissionsvehicle)certificationandzero-to-60mphahalfsecondquicker.ToyotaeliminatesthecompromiseofconventionalvalvetimingwiththeintroductionofVVT.Bycontinuouslyvaryingintakevalvetiming(upto60crankangledegrees),Toyotaoptimizeslow-tomid-speedtorque,improvesfueleconomyandlowersemissionswithouthavinganegativeimpactonidle.,Inessence,thesystemcontrolsvalveoverlap,whichmeansitcaneliminateitcompletelyforaglasssmoothidle,ormaximizeittoboostvolumetricefficiencyandreducepumpinglossesthistranslatesintopower,economyandcleanerrunningatallenginespeeds.Theheartofthesystemistheintakecampulley,whichconsistsofaninnerandoutersection.Theinnerportionisfixedtothecamshaftandnestsinsidethebelt-drivenouterpulleyviahelicalsplinegears.Anelectronicallycontrolledhydraulicpistonmovesthepulleyhalvesrelativetooneanother,causingthecamportiontorotatewithintheouterpulley.Thisrotationadvancesorretardsintakevalvetiming.AspoolvalvereactingtosignalsfromtheECUcontrolshydraulicpressure.,VTEC-HondaVariableValveTimingandLiftElectronicControlBydesigningahighervalvelift,widervalve-timing,andlargervalvediameter,itispossibletoobtainahighervolumetricefficiencytocopewithhigheroutputenginespeeds.TheVTECisusedtoimprovevolumetricefficiencyfromlowenginespeedtohighenginespeed.WithVTEC,thevalvetimingandliftcanbeadjustedatlowenginerotationtoincreasetorqueandpreventairfrombeingforcedbackthroughtheintake.VTECLayoutInFig.2-3thestructureoftheVTECisshown.Theenginehasoneextracamprofileandrockerarm(midrockerarm)forhighenginespeed.Thecamhas3differentprofileslocatedattheintakeandexhaustofeachcylinder.Thecentercamisusedexclusivelyforhighspeedandthe2outsidecamsforlowspeed.,Therockerarmassemblyiscomposedofamidrockerarmwithprimaryandsecondaryrockerarmsoneachside.Insidetherockerarmsare2hydraulicpistons,astopperpin,andareturnspring,whichmakeupthechangeovermechanism.Themidrockerarmhasalostmotionspringsothatthevalveoperatessmoothlyathighspeedsandalsostopsthearmatlowspeeds.ThewholesystemisoperatedbyahydraulicactuatorwhichiscontrolledbytheEngine-ControlUnit(ECU).,1Camshaft2CamLobeforLowSpeedRange3CamLobeforHighSpeedRange4PrimaryRockerArm5MidRockerArm6SecondaryRockerArm7HydraulicPistonA8HydraulicPistonB9StopperPin10Lost-motionSpring11ExhaustValve12IntakeValve,Fig.2-3VTECSystemConstruction,VTECOperationFig.2-4showstheVTECmechanismwhileoperatingatlowenginespeeds.Inthelow-speedmodethe3rockerarmsareseparatedandusecamsA&Bonly.Atthistimethemidrockerarmisincontactwiththehighspeedcamduetothespringforceinthelostmotionmechanism.Itisseparatedfromtheprimaryandsecondaryrockerarmandthusisnotactuatingthevalves.Fig.2-5showstheVTECmechanismwhileoperatinginthehighspeedmode.Duringhighspeedengineoperationthe3rockerarmsareconnectedandmovetogetherduetothe2hydraulicpistonswhichhavemovedoverduetoincreasedhydraulicpressure.,Fig.2-4RockerArmOperation(LowSpeedRange),Fig.2-7operationofcamshaftadjustment,BMWVariablecamshaftcontrol(VANOS)Thesystemconsistsofhydraulicadjuster,mechanicaladjusterandsolenoidvalveforhydraulicactuation(Fig.2-6).ThissystemissimilartoToyotasVVTdescribedaboveindesignandoperation.Withthissystemtheinletcamshaftisrotatedintheoppositedirectiontothecamshaftgear.Dependingonthepositionofthesolenoidvalve,thehydraulicpistonisdisplacedtotheleftorright.Theaxialmovementofthehydraulicpistoncausescamshaftadjust(turn)intheAdvanceorRetarddirectioninthemechanicaladjusterbymeansofthehelicalteeth(Fig.2-7).Adjustmentcanbeperformedsteplessly.,Fig.2-6Designofcamshaftadjustment,Fig.2-7operationofcamshaftadjustment,VaneCamavane-typeadjusterAdditionaladjustmentoftheexhaustcamshaftbringsaboutanincreaseintorqueinthelowertomiddlespeedrangeaswellasinthemiddletoupperspeedrange.Avane-typeadjuster(VaneCam)isshowninFig.2-8.Theouterrotorispermanentlyconnectedtothesprocketandtheinnerrotortothecamshaftrespectively.Theouterrotorandinnerrotorcanberotatedinopposingdirections.Theoilpressureintherespectiveoilchamberisvariablycontrolledbythehydraulicvalves.Thecamshaftsareadjustedinthisway.Themaximumturningangleoftheinnerrotortotheouterrotoris,forexample,52CAfortheinletcamshaftand22CAfortheexhaustcamshaft.,Fig.2-8Avane-typeadjuster,ElectronicValveControlSystemAnelectronicvalvecontrol(EVC)systemreplacesthemechanicalcamshaft,controllingeachvalvewithactuatorsforindependentvalvetiming.TheEVCsystemcontrolstheopeningandclosingtimeandliftamountofeachintakeandexhaustvalvewithindependentactuatorsoneachvalve.Changingfromamechanicalcamshaftdrivenvalveintoindependentlycontrolledactuatorvalvesprovidesahugeamountofflexibilityinenginecontrolstrategy.VehiclesutilizingEVCcanrealizeseveralbenefitsincluding:1)increasesenginepowerandfueleconomy.2)allowscentralizedanddistributedEVCsystemstoperformattheirfullpotential.3)adaptstoenginesofvariedcylindercounts.,Withalloftheimprovedefficienciesandconsumerbenefits,automanufacturersareeagertogettheirfirstEVCsystemsontheroad.TheEVCsystemistargetedtooperateintemperaturesupto125,whiletheactuatoristargetedtorunupto6000r/min.Theactuatorcanbecontrolledinacentralizedsystemwithahigh-speedmultiplexbus(upto10Mbps)orinadistributedsystemwithanominalspeedbus.EVCsystemsmustbecompactinsize,specificallytheactuatorsthatmustbesmallenoughtofitintheenginespace.Avehiclethatusesa42VsystemisidealforEVCbecauseitrequireshighvoltagetocontrolthevalveactuators,andEVCistargetedforV8andV12engines.SmartValvesValeoisactivelydevelopingtechnologyforreducingfuelconsumptionandemissionswithanenginecylinder-headdesignthatusesitsSmart
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