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Three Axis CNC Machine Assembly Instructions 1. x16 Bolt (0.25”x2”) x16 Cross Nut x4 Belt Holder x4 Belt Holder Brace 2. x2 Y-Axis Rail (24”) 3. 4. x4 Bolt (0.25”x2”) x4 Nut (0.25”) x4 Spacer x1 Left Cart Inside x1 Left Cart Outside x1 Imperial Bearing (0.25” ID 0.875” OD) x24 Bolt (8mmx55mm) x24 Nut (8mm) x24 Skate Bearing (8mm ID 22mm OD) x48 Washer (8mm) Note: Repeat this step 12 times once for each end of each bearing block 5. x5 Bolt (0.25”x1.25”) x4 Cross Nut x1 Beam Bottom x2 Beam Middle 6. x5 Nut (0.25”) x1 Beam Top x1 Imperial Bearing (0.25” ID 0.875” OD) x1 Right Cart Inside 7. x4 Bolt (#8 x 3”) x4 Nut (#8) x1 Pulley (MXL 20 Tooth) x1 Motor Spacer 8. x1 Motor (w/shaft coupler) x1 Y-Axis Shaft (0.25” x 30” rod) x4 Bolt (0.25”x2”) x4 Nut (0.25”) x4 Spacer x1 Right Cart Outside x1 Pulley (MXL 20 Tooth) 9. 10. x16 Bolt (0.25”x2”) x4 Bolt (0.25”x1.25”) x16 Cross Nut x1 Imperial Bearing (0.25” ID 0.875” OD) x8 Skate Bearing (8mm ID 22mm OD) x4 Y-Block Holder x2 X-Axis Rail (26”) x2 Beam Cap 11. x2 Y Axis Runner (13”) 12. 13. x4 Bolt (#8 x 3”) x4 Nut (#8) x1 Pulley (MXL 20 Tooth) x1 Motor Spacer 14. x1 Motor (w/shaft coupler) x1 X-Axis Shaft (0.25” x 2” rod) x1 X Axis Runner (Long) (7.5”) x16 Cross Nut x1 Imperial Bearing (0.25” ID 0.875” OD) x4 Skate Bearing (8mm ID 22mm OD) x6 Bolt (0.25”x2”) x2 Bolt (8mmx55mm) x2 Nut (8mm) x1 X Cart Connector 3 (Inner) x1 X Cart Connector 2 (Middle) x1 X Cart Connector 1 (Outer) x1 X Cart Cap 15. 16. x6 Bolt (0.25”x2”) x1 Z Rail Spacer x1 X Cart End Left x1 Z Rail Runner x1 Z Rail Back x8 Bolt (0.25”x2”) x8 Nut (0.25”) x8 Cross Nut Note: There are several hidden bolts in this step 17. 18. x4 Bolt (0.25”x3.5”) x1 X Bearing Block (Short) x2 Cross Nut x8 Bolt (0.25”x2”) x1 X Cart Cap x4 Cross Nut 19. 20. x4 Nut (0.25”) x4 Bolt (0.25”x2”) x2 Z Cart End Nut x4 Bolt (0.25”x3.5”) x6 Nut (0.25”) x2 Bolt (0.25”x1.25”) x1 Coupling Nut (0.25”) x2 Z Cart Holder Z Cart End Spacer x2 21. 22. x2 Z-Axis Rail (0.25” x 11” rod) x2 Z Bearing Block x4 Bolt (#8 x 3”) x4 Nut (#8) x1 Motor (w/shaft coupler) x1 Z-Axis Shaft (0.25” x 12” threaded rod) x1 Skate Bearing (8mm ID 22mm OD) x1 Nut (0.25”) 23. x4 Bolt (8mmx55mm) x4 Nut (8mm) x6 Belt Clamp x3 Belt (4) x3 Belt (4) x3 Eye Bolt (3”x0.25”) x3 Nut (0.25”) Note: Drawing the belt threading step exceeds my AutoCAD abilities therefore I shall end with a rather wordy explanation 1. Attach belt clamp to the end of each of the three lengths of belt (For the Y Axis) (x 2) 2. thread belt through the hole in the front belt holder 3. thread the belt through the gap in the front Y-block holder 4. thread the belt under the front shaft of the bearingd bolt 5. run the belt up and over the pulley attached to the Y-axis drive shaft 6. run the belt down and around the back bearingd bolt 7. thread the belt through the gap in the back Y-block holder 8. Loop the belt through an eye bolt and clamp it with a belt clamp 9. put the eye-bolt through the hole in the back belt holder and attach a nut 10. Tighten the nut until the belt is taug
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