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C CH HA AP PT TE ER R 4 4 COVERAGE OF LEARNING OBJECTIVES L LE EA AR RN NI IN NG G O OB BJ JE EC CT TI IV VE E F FU UN ND DA A- - M ME EN NT TA AL L A AS SS SI IG GN N- -M ME EN NT T M MA AT TE ER RI IA AL L C CR RI IT TI IC CA AL L T TH HI IN NK KI IN NG G E EX XE ER RC CI IS SE ES S A AN ND D E EX XE ER RC CI IS SE ES SP PR RO OB BL LE EM MS S C CA AS SE ES S, , E EX XC CE EL L, , C CO OL LL LA AB B. . thus, the test of economic feasibility will decide whether a particular cost is regarded as direct or indirect. 4-11The four purposes of cost allocation are (1) to predict the economic effects of strategic and operational control decisions, (2) to obtain desired motivation, (3) to compute income and asset valuations, and (4) to justify costs or obtain reimbursement. 4-12Generally Accepted Accounting Principles (GAAP) require publically-held companies to allocate all production-related costs and only production-related costs to its products for financial reporting to the public. 4-13No. The costs in a cost pool are not physically traced to cost objects. Only direct costs are traced to cost objects. A cost pool contains indirect costs that are allocated to cost objects using a single cost-allocation base. 4-14Some possible terms are reallocate, assign, distribute, redistribute, load, apportion, reapportion, and burden. 4-15For financial statement purposes, the typical accounting system does not allocate costs associated with value-chain functions other than production to the physical units produced. However, for guiding decisions regarding product-pricing and product-mix decisions, many companies allocate all costs, including R for example, cost is used to describe an asset (the cost of inventory) and an expense (the cost of goods sold). 4-21Manufacturing is the transformation of materials into other goods through the use of labor and factory facilities. In contrast, merchandising companies (retailers or wholesalers) sell goods without changing their basic forms. Manufacturing companies differ from merchandising companies in the way they accumulate and report the cost of inventories. Merchandising companies show inventories at the cost they pay to acquire them. In contrast, manufacturing companies classify production costs as either (1) direct material, (2) direct labor, or (3) indirect production costs, and they use the accounting system to determine how much cost of each type should be assigned to product inventories. 4-22Direct-labor costs are incurred at the same time the direct labor is used in production. Unlike direct materials, it is not purchased and stored for future use. Therefore, there is no direct-labor inventory account. 4-23The accuracy of any cost system depends on the complexity of the operating system, the amount of indirect costs, and the reliability of the cost drivers used to allocate indirect costs. A simple operating system coupled with a well-designed traditional costing system with relatively little indirect costs and reliable cost drivers as cost-allocation bases can be just as accurate in providing product or customer costs as a sophisticated ABC system. However, such business environments rarely exist. Further, traditional costing systems do little to aid the operational control purpose of cost-management because they do not accumulate or report operational information about key business activities. 4-24Activity-based management is using activity-based cost information to improve the operations of an organization. Managers use ABC information for decision making, planning, and controlling purposes. Cost information is vital for each of these purposes. The accuracy level of the cost information is a critical factor in determining the effectiveness of decision making, planning, and controlling. 4-25One of the most significant non-value-added activities in any manufacturing company is moving inventory, materials, and parts from one point to another during the production process. The time it takes for material- handling labor to move material can be reduced by changing the layout of machines. For example, one company changed its layout so several machines that were used to produce about 50% of its products were placed next to one another. This layout change reduced the distance and time required to move partially completed products from one machine to another. The cost savings were significant. 4-26Managers seek to eliminate, or at least reduce as much as possible, non-value-added activities. Separating these from value-added activities helps focus attention on the costs to be examined for potential reductions. 4-27Benchmarking is the continuous process of comparing products, services, and activities against the best industry standards. Companies use benchmarking as a tool to help measure their competitive posture. Benchmarks can come from within the organization, from competing organizations, or from other organizations having similar processes. 4-28No two businesses operate in the same manner, and often their competitive environments are significantly different. As a result, comparing either financial or operational measures to benchmarks under the assumption that “all things are equal” should be done with caution. Another important difference between businesses is the degree of accuracy of their cost accounting system. A financial measure such as “cost to serve a commercial customer” in a bank that allocates almost all of its operating costs should not be compared to a benchmark measure from another bank that allocates only a small portion of its operating costs. 4-29Six factors that explain why more and more organizations are adopting activity-based costing systems are: 1.Fierce competitive pressure has resulted in shrinking margins, making accurate cost determinations essential. While companies may know that their overall margin is shrinking, they often do not have faith in the accuracy of the margins for individual products or services. Some are winners and some are losers - but which ones? 2.Business complexity has increased, resulting in greater diversity in the types of products and services as well as customer classes. This means that the consumption of a companys shared resources also varies substantially across products and customers. 3.New production techniques have increased the indirect proportion of total costs - that is, indirect costs are far more important in todays world-class manufacturing environment. In many industries direct labor is being replaced by automated equipment. It is not unusual for indirect cost to be more than 50% of total cost. 4.The rapid pace of technology change has shortened product life cycles. This means that companies do not have time to make price or cost adjustments once costing errors are discovered. 5.The costs associated with bad decisions that result from inaccurate cost determinations are substantial (bids lost due to overcosted products, hidden losses from undercosted products, failure to detect activities that are not cost effective, etc.). 6.Computer technology has reduced the costs of developing and operating ABC systems that track many activities. 4-30The four steps are: Step 1.Determine the key components of the ABC system (cost objects, key activities, resources, and related cost drivers). Step 2.Determine the relationships among cost object, activities, and resources. Step 3.Collect relevant data concerning costs and physical flow of cost- driver units among resources and activities. Step 4.Calculate and interpret the new activity-based cost information. 4-31Whenever a resource is constraining the capacity to meet demand, a company can take one or more of the following actions: a. Reduce demand for the resource. In this case, this means either saying “no” to the increased business or deferring business (this may not be feasible). b. Increase capacity. The company can hire additional staff, outsource part of its order processing function, or permit overtime. c. Institute process improvements that reduce the consumption of the capacity-constraining resource. The company can investigate ways to reduce the resource consumption rates. 4-32Activity-based management is using the output of an activity-based cost accounting system to aid strategic decision making and to improve operational control of an organization. Therefore, ABC produces the information used in ABM. If managers in companies with ABC systems do not use that information to aid decision making, they are sacrificing many (if not most) of the benefits of the investment in an ABC system. 4-33No. The main reasons that activity-based costing is becoming so popular relate to planning and control, not product costing, including (1) decisions about product mix, prices, and other product-related decisions, and (2) control of costs focused on managing activities instead of products. The term activity-based management refers to the use of activity-based costs for planning and control purposes. 4-34In such a company the ABC system would not produce more accurate product costs. However, cost planning and control (the strategic and operational purposes of a cost management system) require information about processes, activities, and resources regardless of how many or few products are made. Cost reduction programs are most effective when managers understand the interrelationships between activities and resources. Thus, an ABC system often contributes significantly to an effective planning and control environment, even in a single-product firm. 4-35Benchmarking financial measures should be done with care. Many factors outside the influence of responsible managers can reduce the comparability of performance measures. For example, labor costs can vary substantially across regions. If the local labor rates in Youngstown are low compared to rates in Los Angeles, Youngstown may have lower cost per driver unit for those activities that are labor intensive such as processing deposits and withdrawals. Another factor is the scope of the ABC system. The Youngstown area billing center may have chosen not to allocate many indirect costs that the Los Angeles center allocates. This would lower the costs accumulated in the Youngstown activity-cost pools and therefore lower the resulting cost per driver unit. 4-36 (10 min.) This exercise emphasizes how a given cost item may be seen from different viewpoints. Classroom use of such exercises will get students thinking instead of memorizing. Surely, classroom discussion at this early stage of the course will not settle the students mind on many issues. Exceptions can be cited for nearly every answer. The class will rarely be able to discuss more than half the items. This should not disturb the instructor. To accomplish the purpose of these problems, every item need not be discussed in prolonged detail. Manufacturing Costs Direct (D) orVariable (V) or Indirect (I) Fixed (F) 1.IF 2.IF 3.DV 4.IF 5.IV 6.IV 7.IV 8.IV 9.DV 10.IV 4-37(10 min.) 1. The cost of components used in products is almost always directly traceable and is a variable cost. 2. As volume changes over a wide range, the amount of supplies consumed for maintenance will also change so this cost is variable. However, there usually would not be an economically feasible way to trace these costs to individual products, so these costs would be indirect and allocated (often the cost driver would be machine hours). 3. The wages of machine operators who work on only one product can be easily traced to the product. If these wages would not vary over wide ranges of volume, they would be a fixed cost. If increases in production require paying for additional wages for machine operators, they would be variable. We should note that if volume increases rapidly in a short time frame, it is often necessary to work overtime. In this case, the overtime portion of operator wages would be a variable cost even if the base wage is fixed. 4. Training costs for mechanics would not vary as a function of volume of production assuming that no new products would be made and that no new mechanics would be hired. Training costs are indirect assuming that the training cannot be associated with only one product. 4-38(20 min.) 1.b, f7. b, f13. d, f 2.d, f8. g*14. b or c, e 3.d, e9. b, f15. a*, f 4.b, e10. c, e16. b, e 5.b, e11. b, f17. b, f 6.b, e12. b, g18. d, e *Non-recurring items such as this are not classified as either variable or fixed. *Could possibly be (b) if immaterial. This problem emphasizes how a given cost item may be seen from different viewpoints. Classroom use of such problems causes students to think instead of memorize. Surely, classroom discussion at this early stage of the course will not settle the students mind on many issues. Exceptions can be cited for nearly every answer. The class will rarely be able to discuss more than half the items. This should not disturb the instructor. To accomplish the purpose of these problems, every item need not be discussed in prolonged detail. 4-39(10 min.) Using Exhibit 4-7 and the chapter discussion of the Lopez Plastics production and cost accounting system, the classification of these costs and resources is: 1.I 2.D 3.I 4.I 5.I or U 6.I 7.D 8.U 4-40(20-25 min.) The first step is determining the revised activity-cost pool amounts (stage 1). Processing Activity Cost= .90 $180,000 + .30 $40,000 = $162,000 + $12,000 = $174,000 Production Support Cost = .10 $180,000 + .70 $40,000 = $18,000 + $28,000 = $46,000 Using the format from page 139 of the text, Contribution to Corporate Costs and Profit Pen CasingsCell Phone Casings Sales$360,000$80,000 Cost of goods sold: Direct material22,50012,000 Direct labor135,00015,000 Processing156,600 117,400 3 Production support 9,200 2 36,800 4 Cost of goods sold 323,300 81,200 Gross margin$ 36,700$ (1,200) 1 $174,000 .9 2 $46,000 .2 3 $174,000 .1 4 $46,000 .8 4-41(20-30 min.) HanselGretel 1.Unit costs:DollsDolls Direct materials 1.50 2.20 Materials receiving and handling.24.48 Production setup (60600, 60240).10.25 Cutting, sewing, and assembly .40 .40 Total unit cost 2.24 3.33 Number of units 100 50 Cost before packing and shipping224.00166.50 Packing and shipping 10.00 10.00 Total cost234.00176.50 2.This requirement calls for an understanding of cost drivers. Instead of setup costs being added as an average unit cost, they are added as a total cost for each product in this order. In essence, setup costs are driven by the order because the new requirements call for one setup for each product in each order: HanselGretel Unit costs:DollsDolls Direct materials 1.50 2.20 Materials receiving and handling.24.48 Cutting, sewing, and assembly .40 .40 Total unit cost 2.14 3.08 Number of units 100 50 Cost before setup and packing and shipping214.00154.00 Setup60.0060.00 Packing and shipping 10.00 10.00 Total cost284.00224.00 3.The activity-based costing system recognizes the behavior of the costs. Because Deutsche Toy Company has no category for direct labor, it apparently is not a significant cost. Therefore, it is unlikely to have a cause-effect relationship with the other costs. The activity- based costing system allocates costs based on their causes. Therefore, Deutsche Toy can better assess the costs of individual products. In addition, special situations such as the setups needed in requirement 2 can be costed more easily and accurately. 4-42(15-20 min.) ActivityResourceCost Consumption Rate Allocated Cost Total Cost Open New Accounts Tellers$350,00010%$35,000 Retail Sales Managers $210,00010%$21,000$56,000 Process Deposits and Withdrawals Tellers$350,00060%$210,000 Retail Sales Managers $210,00020%$42,000 Managing Officer $100,00010%$10,000$262,000 Process Other Transactions Tellers$350,00020%$70,000 Retail Sales Managers $210,00030%$63,000 Managing Officer $100,00030%$30,000$163,000 4-43(20-25 min.) 1. TotalAnnual Flow ofCost Per ActivityCostDriver UnitsDriver Unit Process new accounts$ 56,000540$103.7037 Process deposits and withdrawals262,000163,0001.6074 Process other transactions163,00049,0003.3265 RetailCommercial CustomersCustomers Cost Per DriverDriverDriver UnitUnitsCostUnitsCost Process new accounts$103.7037500$ 51,85240$ 4,148 Process deposits and withdrawals1.607475,000120,55588,000141,451 Process other transactions3.326525,000 83,16224,000 79,836 Total cost$255,569$225,435 Number of accounts2,500400 Cost per account$ 102.23$563.59 2. Benchmarking is not appropriate when different costing systems are used. If the benchmarks represent costs that result from branches that allocated significantly different resources or defined different activities, the results should not be compared. 3. The comparison below indicates that the Marietta branch has much room for improvement especially in processing deposits and withdrawals. This assumes that the benchmarks used are appropriate. OpenProcessProcessRetailCommercial NewDep. AndOtherCost PerCost Per AccountsWith.Trans.AccountAccount Benchmark$81.67$0.75$3.050$ 88.00$508.00 Marietta$103.70$1.61$3.33$102.23$563.59 4-44(20-30 min.) Answers can vary depending on the assumptions. For example, some companies would consider the order processing activity part of the distribution function in the value chain and would include this activity in the new ABC system. Others would consider this a support activity and leave it unallocated. Similarly, production scheduling can be considered part of the production function and thus be allocated under both traditional and ABC systems. Also, note that the cost-allocation bases for the resource costs are not the same as those for the activity. For example, the cost-allocation base for the activity order processing of customer orders might be number of orders, whereas the cost-allocation base for the salari
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