裂缝处理作业指导书

ndoverallleadershipresponsibilityforsafety.AdministrativeDeputyiswithinthescopeoftheirrespectiveresponsibilitiesatvariouslevelsofsecurityresponsibility,inchargeofsecurityworkinthecontextofleadership,responsibletotheChief.Fifthopenpitproductionsafetyaccidentinvestigationsystem,performedonaproductionsafetyaccidentfournoprinciple.Imposedonproductionsafetyaccidentreportstepbystepreportingthreechannels,namely,UnitChief,administrationandsafetysupervisionsystemcounterparttosuperiorleadership,reportsinatimelymanner.Sixthpitmustimplementthewhoisinchargeofwhosinchargeandhosemustbesafeprinciplesinplanning,layout,checkproductionwork,summarizedandevaluatedatthesametime,plans,features,review,summary,ratingsafetywork.Firmlyestablishingsafetyistheeffectiveness,safetyisthecredibility,safetyisthecompetitivenessawareness,tomakesafetywork.Seventhminingtradeunionorganizationaccordingtolawtheworkerstoparticipateintheworksafetyofdemocraticma nagementanddemocraticsupervision,safeguardworkerslegitimaterightsandinterestsinrespectofsafety.PersonaldeathandaTradeUnionhastherighttoparticipateinthemajoraccidentinvestigations,relyonthemassestodoproductionsafetywork.Eighthpitmustbebasedonrelevantlawsandregulations,industrystandardsandcompanyandGodsstandards,rulesandregulationsissuedbythecompany,developingrulesandregulationsforcoalproduction,institutionalizationan 龙烟铁路 蓬莱隧道病害整治工程 裂缝处理 作业指导书作业指导书 编制： 复核： 审核： 中铁十七局第一工程有限公司 2015.07.13 ndoverallleadershipresponsibilityforsafety.AdministrativeDeputyiswithinthescopeoftheirrespectiveresponsibilitiesatvariouslevelsofsecurityresponsibility,inchargeofsecurityworkinthecontextofleadership,responsibletotheChief.Fifthopenpitproductionsafetyaccidentinvestigationsystem,performedonaproductionsafetyaccidentfournoprinciple.Imposedonproductionsafetyaccidentreportstepbystepreportingthreechannels,namely,UnitChief,administrationandsafetysupervisionsystemcounterparttosuperiorleadership,reportsinatimelymanner.Sixthpitmustimplementthewhoisinchargeofwhosinchargeandhosemustbesafeprinciplesinplanning,layout,checkproductionwork,summarizedandevaluatedatthesametime,plans,features,review,summary,ratingsafetywork.Firmlyestablishingsafetyistheeffectiveness,safetyisthecredibility,safetyisthecompetitivenessawareness,tomakesafetywork.Seventhminingtradeunionorganizationaccordingtolawtheworkerstoparticipateintheworksafetyofdemocraticma nagementanddemocraticsupervision,safeguardworkerslegitimaterightsandinterestsinrespectofsafety.PersonaldeathandaTradeUnionhastherighttoparticipateinthemajoraccidentinvestigations,relyonthemassestodoproductionsafetywork.Eighthpitmustbebasedonrelevantlawsandregulations,industrystandardsandcompanyandGodsstandards,rulesandregulationsissuedbythecompany,developingrulesandregulationsforcoalproduction,institutionalizationan 1 目录 1适用范围 .1 2作业准备 .1 2.2 外业技术准备 .1 3.技术要求 .1 4.工艺流程及施工要点 .1 5.劳动组织 .5 6.设备机具配置 .6 7.材料要求 .6 8.安全措施 .7 9.安全及环保要求 .7 ndoverallleadershipresponsibilityforsafety.AdministrativeDeputyiswithinthescopeoftheirrespectiveresponsibilitiesatvariouslevelsofsecurityresponsibility,inchargeofsecurityworkinthecontextofleadership,responsibletotheChief.Fifthopenpitproductionsafetyaccidentinvestigationsystem,performedonaproductionsafetyaccidentfournoprinciple.Imposedonproductionsafetyaccidentreportstepbystepreportingthreechannels,namely,UnitChief,administrationandsafetysupervisionsystemcounterparttosuperiorleadership,reportsinatimelymanner.Sixthpitmustimplementthewhoisinchargeofwhosinchargeandhosemustbesafeprinciplesinplanning,layout,checkproductionwork,summarizedandevaluatedatthesametime,plans,features,review,summary,ratingsafetywork.Firmlyestablishingsafetyistheeffectiveness,safetyisthecredibility,safetyisthecompetitivenessawareness,tomakesafetywork.Seventhminingtradeunionorganizationaccordingtolawtheworkerstoparticipateintheworksafetyofdemocraticma nagementanddemocraticsupervision,safeguardworkerslegitimaterightsandinterestsinrespectofsafety.PersonaldeathandaTradeUnionhastherighttoparticipateinthemajoraccidentinvestigations,relyonthemassestodoproductionsafetywork.Eighthpitmustbebasedonrelevantlawsandregulations,industrystandardsandcompanyandGodsstandards,rulesandregulationsissuedbythecompany,developingrulesandregulationsforcoalproduction,institutionalizationan 1 裂缝处理作业指导书裂缝处理作业指导书 1适用范围适用范围 本作业指导书适用于中铁 十七 局集团 第一工程有限 公司 龙烟铁路隧道衬砌 裂缝处理及堵漏作业 。 2作业准备作业准备 2.1 内业技术准备 作业指导书编制后，在开工前组织技术人员认真学习实 施性施工组织设计，阅读、审核施工图纸，澄清有关技术问 题，熟悉规范和技术标准。制定施工安全保证措施，提出应 急预案。对施工人员进行技术交底，对参加施工人员进行上 岗前技术培训，考核合格后持证上岗。 2.2 外业技术准备 施工作业层中涉及的各种外部技术数据收集。修建生活、 生产房屋，配齐生活、办公设施，满足主要管理、技术人员 进场生活、办公，水泥浆液拌合需要。 3.技术要求技术要求 3.1 水泥浆、环氧树脂砂浆、环氧胶泥由现场搅拌机根 据需要现场拌制。 3.2 对水泥浆、环氧树脂砂浆、环氧胶泥进场原材进行 检验，并符合相关标准及规范要求。 4.工艺流程及施工要点工艺流程及施工要点 4.14.1 工艺流程工艺流程 对隧道衬砌渗漏水的整治，遵循“与衬砌裂损一起进行 综合整治，拱部-堵为主，变相-排为主”的原则。 ndoverallleadershipresponsibilityforsafety.AdministrativeDeputyiswithinthescopeoftheirrespectiveresponsibilitiesatvariouslevelsofsecurityresponsibility,inchargeofsecurityworkinthecontextofleadership,responsibletotheChief.Fifthopenpitproductionsafetyaccidentinvestigationsystem,performedonaproductionsafetyaccidentfournoprinciple.Imposedonproductionsafetyaccidentreportstepbystepreportingthreechannels,namely,UnitChief,administrationandsafetysupervisionsystemcounterparttosuperiorleadership,reportsinatimelymanner.Sixthpitmustimplementthewhoisinchargeofwhosinchargeandhosemustbesafeprinciplesinplanning,layout,checkproductionwork,summarizedandevaluatedatthesametime,plans,features,review,summary,ratingsafetywork.Firmlyestablishingsafetyistheeffectiveness,safetyisthecredibility,safetyisthecompetitivenessawareness,tomakesafetywork.Seventhminingtradeunionorganizationaccordingtolawtheworkerstoparticipateintheworksafetyofdemocraticma nagementanddemocraticsupervision,safeguardworkerslegitimaterightsandinterestsinrespectofsafety.PersonaldeathandaTradeUnionhastherighttoparticipateinthemajoraccidentinvestigations,relyonthemassestodoproductionsafetywork.Eighthpitmustbebasedonrelevantlawsandregulations,industrystandardsandcompanyandGodsstandards,rulesandregulationsissuedbythecompany,developingrulesandregulationsforcoalproduction,institutionalizationan 2 4.1.1 拱部、边墙裂缝、施工缝、变形缝、环向模板拼 接缝漏水，进行裂缝堵漏和裂缝修复。 (1）缝宽大于 5mm 采用环氧砂浆嵌缝处理，施工工艺流 程为：开槽配置环氧砂浆嵌缝封槽养护。 （2）缝宽小于 5mm 采用环氧树脂灌浆处理。施工工艺 流程为：裂缝清理埋设灌浆嘴封缝配置浆液安设灌 浆器槽身填充浆液固化清理灌浆底座及堵头。 4.1.2 拱部、边墙点漏、群漏及拱墙交接处水平纵向施 工缝漏水，采取斜缝或骑缝衬砌化学注浆（水溶性聚氨酯） 处理。施工工艺流程为：裂缝清洗钻孔清孔埋管表 面封缝通风检查浆液配置注浆封孔处理待凝检查 表面处理。 4.24.2 施工要点施工要点 4.2.1 拱部、边墙裂缝、施工缝、变形缝、环向模板拼 接缝漏水，进行裂缝堵漏和裂缝修复按如下工序进行。 （1）凿槽 凹槽长度应比裂缝每端长出 5cm 为宜。 凹槽全部采取人工手工凿得，严禁采用电动或风动工具， 以免产生震动，影响衬砌结构的稳定。在开凿前，先用墨线 弹出凿除线（以裂缝为中线，每侧各分 35cm 为开凿线） ， 再用钢钎及小榔头打凿。由于工作面小，每人负责一条裂缝 的凿除，当裂缝较密时，相邻的施工人员应隔开一定距离 （不小于 1.5m）作业，以免抡锤时伤及对方。 施工时及注意以下几点： a.严格按设计图中要求的截面尺寸进行凿槽，外大内小， ndoverallleadershipresponsibilityforsafety.AdministrativeDeputyiswithinthescopeoftheirrespectiveresponsibilitiesatvariouslevelsofsecurityresponsibility,inchargeofsecurityworkinthecontextofleadership,responsibletotheChief.Fifthopenpitproductionsafetyaccidentinvestigationsystem,performedonaproductionsafetyaccidentfournoprinciple.Imposedonproductionsafetyaccidentreportstepbystepreportingthreechannels,namely,UnitChief,administrationandsafetysupervisionsystemcounterparttosuperiorleadership,reportsinatimelymanner.Sixthpitmustimplementthewhoisinchargeofwhosinchargeandhosemustbesafeprinciplesinplanning,layout,checkproductionwork,summarizedandevaluatedatthesametime,plans,features,review,summary,ratingsafetywork.Firmlyestablishingsafetyistheeffectiveness,safetyisthecredibility,safetyisthecompetitivenessawareness,tomakesafetywork.Seventhminingtradeunionorganizationaccordingtolawtheworkerstoparticipateintheworksafetyofdemocraticma nagementanddemocraticsupervision,safeguardworkerslegitimaterightsandinterestsinrespectofsafety.PersonaldeathandaTradeUnionhastherighttoparticipateinthemajoraccidentinvestigations,relyonthemassestodoproductionsafetywork.Eighthpitmustbebasedonrelevantlawsandregulations,industrystandardsandcompanyandGodsstandards,rulesandregulationsissuedbythecompany,developingrulesandregulationsforcoalproduction,institutionalizationan 3 成八字形。 b.凹槽的深度不得小于设计深度 5cm。槽底及侧壁要平 整、规则，并用水冲洗干净。 (2)裂缝填缝料制作 衬砌表面的轻微裂缝在凿成 V 型槽后，采用环氧树脂砂 浆进行填堵。 环氧树脂砂浆是一种高快凝固，高粘度的混有砂浆的灌 浆材料。环氧砂浆配制工艺过程：环氧树脂加热至 60， 按比例加入二丁脂搅拌均匀，冷却后加入乙二胺拌匀，然后 再倒入已经混合均匀的水泥砂子中，再充分搅拌后使用。 环氧砂浆要随伴随用，其施作时间为 3040 分钟。 环氧树脂砂浆的配合比如下： 环氧树脂：丙酮：乙二胺：水泥：砂=100:15:10:150:300 水泥为 P.0425 的水泥，砂采用的是中砂。 （3）灌浆 灌浆前对灌浆机具、器具及注浆管进行检查，运行正常 后开始灌浆。将配置好的环氧树脂浆液用标尺标记，做好灌 浆记录；开始时，保持在 0.2Mpa 以上的压力，并且逐渐升 高。注意观察灌浆嘴的排气情况，待有纯浆排出，即可堵住 灌浆嘴。待最后一个灌浆嘴流出浆液时，堵住灌浆嘴，在继 续压注 5 分钟左右，关上进浆嘴上的转芯阀门，即结束灌浆。 ndoverallleadershipresponsibilityforsafety.AdministrativeDeputyiswithinthescopeoftheirrespectiveresponsibilitiesatvariouslevelsofsecurityresponsibility,inchargeofsecurityworkinthecontextofleadership,responsibletotheChief.Fifthopenpitproductionsafetyaccidentinvestigationsystem,performedonaproductionsafetyaccidentfournoprinciple.Imposedonproductionsafetyaccidentreportstepbystepreportingthreechannels,namely,UnitChief,administrationandsafetysupervisionsystemcounterparttosuperiorleadership,reportsinatimelymanner.Sixthpitmustimplementthewhoisinchargeofwhosinchargeandhosemustbesafeprinciplesinplanning,layout,checkproductionwork,summarizedandevaluatedatthesametime,plans,features,review,summary,ratingsafetywork.Firmlyestablishingsafetyistheeffectiveness,safetyisthecredibility,safetyisthecompetitivenessawareness,tomakesafetywork.Seventhminingtradeunionorganizationaccordingtolawtheworkerstoparticipateintheworksafetyofdemocraticma nagementanddemocraticsupervision,safeguardworkerslegitimaterightsandinterestsinrespectofsafety.PersonaldeathandaTradeUnionhastherighttoparticipateinthemajoraccidentinvestigations,relyonthemassestodoproductionsafetywork.Eighthpitmustbebasedonrelevantlawsandregulations,industrystandardsandcompanyandGodsstandards,rulesandregulationsissuedbythecompany,developingrulesandregulationsforcoalproduction,institutionalizationan 4 灌浆结束后，立即拆除管道，并用丙酮把管道、设备清 洗干净。 施工注意事项： a.作业人员在拌制环氧水泥砂浆时应手戴胶套，防止材 料在使用时烧伤或腐蚀皮肤。 b.材料用量应严格按配合比操作，使拌制料达到最佳效 果。 c.环氧水泥砂浆的每次拌制量不宜过多，成品应尽快用 完。若在使用前已凝固，则不得使用，作废料处理。 d.为保证防水堵漏效果，膨胀型快凝水泥砂浆填塞应从 上向下做起。 e.浆液制好后，即可使用，不宜存放。 f.在填塞浆液前，将凹槽用毛刷刷干净，再刷环氧树脂 基液，而后由上而下地塞入环氧砂浆，随塞随抹，压实赶平。 每一条裂缝应一次性填塞完毕，不得中途停止而形成断节 (4) 封孔：灌浆后 2-4 天，待浆液凝结后，在用水泥浆 抹平灌浆嘴封孔。 (5)养护：在封堵完成后一周之内进行洒水养护。 4.2.34.2.3拱部、边墙点漏、群漏及拱墙交接处水平纵向施 工缝漏水有两种施工方案:斜缝钻孔注浆和骑缝钻孔注浆。 骑缝钻孔注浆施工工艺与斜缝钻孔注浆基本相同，只是注浆 孔直接接布置在缝上，而不是两侧。 ndoverallleadershipresponsibilityforsafety.AdministrativeDeputyiswithinthescopeoftheirrespectiveresponsibilitiesatvariouslevelsofsecurityresponsibility,inchargeofsecurityworkinthecontextofleadership,responsibletotheChief.Fifthopenpitproductionsafetyaccidentinvestigationsystem,performedonaproductionsafetyaccidentfournoprinciple.Imposedonproductionsafetyaccidentreportstepbystepreportingthreechannels,namely,UnitChief,administrationandsafetysupervisionsystemcounterparttosuperiorleadership,reportsinatimelymanner.Sixthpitmustimplementthewhoisinchargeofwhosinchargeandhosemustbesafeprinciplesinplanning,layout,checkproductionwork,summarizedandevaluatedatthesametime,plans,features,review,summary,ratingsafetywork.Firmlyestablishingsafetyistheeffectiveness,safetyisthecredibility,safetyisthecompetitivenessawareness,tomakesafetywork.Seventhminingtradeunionorganizationaccordingtolawtheworkerstoparticipateintheworksafetyofdemocraticma nagementanddemocraticsupervision,safeguardworkerslegitimaterightsandinterestsinrespectofsafety.PersonaldeathandaTradeUnionhastherighttoparticipateinthemajoraccidentinvestigations,relyonthemassestodoproductionsafetywork.Eighthpitmustbebasedonrelevantlawsandregulations,industrystandardsandcompanyandGodsstandards,rulesandregulationsissuedbythecompany,developingrulesandregulationsforcoalproduction,institutionalizationan 5 施工工序：沿裂缝长度方向凿倒梯形槽沿裂缝长度方 向一定间距安设注浆管采用环氧砂浆压实嵌补槽道沿裂 缝两侧交错打设骑缝锚杆注浆斜缝钻孔注浆。 斜缝钻孔注浆在缝中心线两侧 100150mm 钻斜孔，钻孔 孔径 18mm,孔距 400mm，深浅孔交替布置，浅孔深 200250mm,倾角 45；深孔深 250300mm, 倾角 70。每 孔分上下两层埋设两根注浆管，一进一出，管径为 8mm。 下层管为主注浆管，埋至距孔底 50mm；上层管为排气管， 埋入孔内 100mm 左右。埋管材料采用速凝水泥，注浆堵漏材 料采用水溶性聚氨酯。 骑缝钻孔注浆在缝中心线钻垂直墙面的孔。钻孔孔径 18mm,孔距 400mm，深浅孔交替布置。每孔分上下两层埋 设两根注浆管，一进一出，管径为 8mm。下层管为主注浆 管，埋至距孔底 50mm；上层管为排气管，埋入孔内 100mm 左右。埋管材料采用速凝水泥，注浆堵漏材料采用水溶性聚 氨酯。 5.劳动组织劳动组织 回填注浆施工每班劳动力组织表 序号序号工作项目工作项目单班人数单班人数说明说明 1钻孔工人4操作风钻 2接灌浆管2兼堵漏排污 3操作灌浆泵接电维修1 4拌制浆液2 ndoverallleadershipresponsibilityforsafety.AdministrativeDeputyiswithinthescopeoftheirrespectiveresponsibilitiesatvariouslevelsofsecurityresponsibility,inchargeofsecurityworkinthecontextofleadership,responsibletotheChief.Fifthopenpitproductionsafetyaccidentinvestigationsystem,performedonaproductionsafetyaccidentfournoprinciple.Imposedonproductionsafetyaccidentreportstepbystepreportingthreechannels,namely,UnitChief,administrationandsafetysupervisionsystemcounterparttosuperiorleadership,reportsinatimelymanner.Sixthpitmustimplementthewhoisinchargeofwhosinchargeandhosemustbesafeprinciplesinplanning,layout,checkproductionwork,summarizedandevaluatedatthesametime,plans,features,review,summary,ratingsafetywork.Firmlyestablishingsafetyistheeffectiveness,safetyisthecredibility,safetyisthecompetitivenessawareness,tomakesafetywork.Seventhminingtradeunionorganizationaccordingtolawtheworkerstoparticipateintheworksafetyofdemocraticma nagementanddemocraticsupervision,safeguardworkerslegitimaterightsandinterestsinrespectofsafety.PersonaldeathandaTradeUnionhastherighttoparticipateinthemajoraccidentinvestigations,relyonthemassestodoproductionsafetywork.Eighthpitmustbebasedonrelevantlawsandregulations,industrystandardsandcompanyandGodsstandards,rulesandregulationsissuedbythecompany,developingrulesandregulationsforcoalproduction,institutionalizationan 6 5装运卸料4兼堵漏排污 6质量安全1负责观测 7施工记录1 8现场值班1 合计16 6.设备机具配置设备机具配置 回填注浆施工机具配置表 序号序号名称名称规格规格单位单位数量数量备注备注 1发电机15kw台3备用 2注浆机YSB-4台1 3切割机220v台4 4风钻42mm台4 5三轮车辆2运输材料 6照明手电筒把16备用 8海洋王照明灯台1备用 9电缆线米3000 7.材料要求材料要求 （1）水泥：根据设计图纸及铁路工程有关文件规定要 求选用符合国家标准的水泥型号，应优先采用硅酸盐水泥和 普通硅酸盐水泥，水泥强度等级为 42.5MPa。 （2）水：水质应符合工程用水的有关标准，水中不应 含有影响水泥正常凝结与硬化的有害杂质，化验合格方可使 用。 （3）环氧树脂砂浆配料要求:根据环氧树脂砂浆配合比 试验报告单,利用经计量检验合格的小台秤,按配合比比例对 环氧树脂砂浆原材料严格计量,根据配料工艺仔细操作,配料 ndoverallleadershipresponsibilityforsafety.AdministrativeDeputyiswithinthescopeoftheirrespectiveresponsibilitiesatvariouslevelsofsecurityresponsibility,inchargeofsecurityworkinthecontextofleadership,responsibletotheChief.Fifthopenpitproductionsafetyaccidentinvestigationsystem,performedonaproductionsafetyaccidentfournoprinciple.Imposedonproductionsafetyaccidentreportstepbystepreportingthreechannels,namely,UnitChief,administrationandsafetysupervisionsystemcounterparttosuperiorleadership,reportsinatimelymanner.Sixthpitmustimplementthewhoisinchargeofwhosinchargeandhosemustbesafeprinciplesinplanning,layout,checkproductionwork,summarizedandevaluatedatthesametime,plans,features,review,summary,ratingsafetywork.Firmlyestablishingsafetyistheeffectiveness,safetyisthecredibility,safetyisthecompetitivenessawareness,tomakesafetywork.Seventhminingtradeunionorganizationaccordingtolawtheworkerstoparticipateintheworksafetyofdemocraticma nagementanddemocraticsupervision,safeguardworkerslegitimaterightsandinterestsinrespectofsafety.PersonaldeathandaTradeUnionhastherighttoparticipateinthemajoraccidentinvestigations,relyonthemassestodoproductionsafetywork.Eighthpitmustbebasedonrelevantlawsandregulations,industrystandardsandcompanyandGodsstandards,rulesandregulationsissuedbythecompany,developingrulesandregulationsforcoalproduction,institutionalizationan 7 时必须由有操作经验的人员进行配料,配料现场必须具有良 好的通风效果。砂子要经过筛洗,粒径为 0.31.0mm,最大 不宜超过 15mm。砾石也要洗净,粒径为 1030mm。砂子砾石 都要烘炒干燥。先将环氧树脂和二丁酯放在铁锅中,在炉上 热至 60时,搅拌均匀,隔锅冷却 3035,再将乙二胺注入,再 拌和均匀,就成环氧树脂浆液然后将水泥和砂石混合均匀的 填料倒入环氧树脂浆液中,迅速搅拌均匀,就成环氧树脂砂浆。 8.安全措施安全措施 8.1 从事灌浆工作的人员必须进行技术培训，否则不得 从事重要工序的操作。 8.2 应定期检查电源线路和设备的电器部件，