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2016 Mathematical Contest in Modeling (MCM) Summary Sheet Beneath the Surface: A Thermal-Fluid Analysis of a Hot Bath The overall temperature and uniformity of heat distribution are crucial to the enjoyment of a hot bath. Over time, a bath will lose heat to its surroundings; how- ever, the temperature can be eff ectively controlled by adding a trickle of hot water. Quantifying the optimal method of restoring heat uniformly will be the subject of this paper. By making key assumptions, we reduce the problem to one spatial dimension with three-dimensional heat transfer considerations. We develop three independent, generic mathematical models to describe the temperature distribution of the bathtub in space and time: Steady State, Uniform, Thermodynamic Model: We characterize the energy and mass interactions between the system and the surroundings, deriv- ing key physical constants used in the subsequent models. Analytical Model: Using Fourier analysis we derive an analytical solution to the one-dimensional heat equation with time dependent Neumann boundary conditions and temporally and spatially dependent heat generation/loss. Numerical Model: Using a fi nite diff erence approximation of the one-dimensional convection-diff usion equation, we implement an algorithm that estimates the temperature distribution over time based on bulk fl uid motion and diff usion. We analyze the results of each of these models, performing sensitivity analyses on the input parameters and demonstrating their fl exibility. Ultimately, the numerical model proves the most physically accurate as it models convective fl uid motion, which is found to dominate thermal diff usion. We then implement closed-loop PID control to regulate the total thermal energy of the system. We also model an intelligent strategy for inlet water distribution in order to achieve temperature uniformity. Ultimately, our model demonstrates that using well-tuned PID control of input water temperature and evenly distributing this water upstream of the bather quickly achieves a uniform objective temperature while conserving water. Contents 1Introduction3 1.1Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 1.2Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 1.3Simplifying Assumptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 2Geometric Considerations6 3Thermodynamic Considerations7 3.1Properties of Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 3.2 Heat Transfer Coeffi cients. . . . . . . . . . . . . . . . . . . . . . . . . . . .7 4Nominal Values Used in Model Simulations10 5A Steady State, Uniform Temperature Model11 5.1Theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 5.2Implementation and Results . . . . . . . . . . . . . . . . . . . . . . . . . . .13 6An Analytical Model of the Heat Equation14 6.1Theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 6.2Implementing the Analytical Model . . . . . . . . . . . . . . . . . . . . . . .18 6.3 Basic Results and Verifi cation . . . . . . . . . . . . . . . . . . . . . . . . . .18 7 A Numerical Model of Convection-Diff usion22 7.1Theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 7.2 Basic Results and Verifi cation . . . . . . . . . . . . . . . . . . . . . . . . . .24 7.3Modeling Bather Actions . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 8Model Comparison27 8.1Solution Metrics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 8.2 Eff ect of Bathtub Geometry . . . . . . . . . . . . . . . . . . . . . . . . . . .28 8.3 Eff ect of Adding Soap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 8.4 Eff ect of Varied Input Temperature and Flow Rate. . . . . . . . . . . . . .31 8.5 Eff ect of Varied Size and Position of Bather. . . . . . . . . . . . . . . . . .33 9Control Theory and Implementation34 9.1PID Control Theory. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 9.2Implementation of PID Control in Numerical Model . . . . . . . . . . . . . .35 9.3Control of Uniformity of Water Temperature Distribution . . . . . . . . . . .37 9.4Final PID Control with With Manual Heat Distribution. . . . . . . . . . .39 10 Final Remarks40 10.1 Strengths and Weaknesses of Solution Models. . . . . . . . . . . . . . . . .40 10.2 Future Model Development. . . . . . . . . . . . . . . . . . . . . . . . . . .42 10.3 Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 2 Team # 44845Page 3 of 44 1Introduction 1.1Overview H eat transfer and fl uid fl ow are notoriously diffi cult physical mechanisms to accurately model. Over the years, much time and energy has been devoted to obtaining general solutions to these types of problems, but this eff ort has proven largely unsuccessful. In this paper, we will analyze a specifi c application of heat transfer and fl uid mechanics: modeling the temperature distribution in a bathtub in space and time. The specifi c scenario is as follows: Our friend Joseph Fourier (hereafter Joe) decides to take a warm bath and fi lls his bathtub to the desired temperature. After a while, he notices that the water is cooler than it was initially, and he wishes to increase the temperature by adding a trickle of warm water but does not want to disturb the uniformity of the temperature distribution in space. What should he do to most eff ectively regain the initial temperature while keeping the temperature uniform throughout and not wasting too much water? What if he wished to eliminate the problem altogether by beginning to add water as soon as he got in the bath? In this paper, we attempt to answer these questions for Joe. We present our mathematical models describing the temperature distribution in a bathtub in space and time. We describe the relevant physical mechanisms, mathematical development, implementation, and results of each model independently. Then, we compare the results of each model in order to evaluate their accuracy and explore the best solution for Joe. Finally, we present the strengths and weaknesses of our models and discuss ideas for future development of an ideal strategy. 1.2Nomenclature We begin by defi ning a list of nomenclature (symbols) used in this report: AbbreviationDescription aBoundary condition at faucet b Boundary condition at overfl ow drain cp Specifi c heat EsystemEnergy of a system fControls forcing function gGravitational acceleration GrLGrashof number hEnthalpy hb Convection heat transfer coeffi cient through bottom surface hconv Convection heat transfer coeffi cient ht Convection heat transfer coeffi cient through top surface hw Convection heat transfer coeffi cient through the walls HHeight of bathtub iSpatial index variable jTemporal index variable 3 Team # 44845Page 4 of 44 AbbreviationDescription kThermal conductivity KdDerivative gain constant KiIntegral gain constant KpProportional gain constant LLength of bathtub LcCharacteristic length mMass nSummation index variable NuNusselt number pPerimeter PeP eclet number PrPrandtl number QHeat generation QShifted heat generation RaLRayleigh number ReLReynolds number tTime uTemperature uavgAverage temperature uinInlet water temperature uobjObjective water temperature usSurface temperature u Diff erence between average and objective temperature uAir temperature UShifted temperature distribution vFlow Velocity WWidth of bathtub xLength direction yWidth direction zHeight direction Thermal diff usivity Volume expansion coeffi cient ?Porosity Fraction of input heat to be redistributed Kinematic viscosity Standard deviation from average temperature Initial condition Shifted initial condition Density 4 Team # 44845Page 5 of 44 1.3Simplifying Assumptions All of our models rely on a set of key assumptions that make the problem solvable in a concise manner. The assumptions that are used in every model are summarized below. The additional assumptions for each individual model will be detailed along with the introduction and description of that model. The faucet of the bathtub is placed exactly at one end of the length of the bathtub with the overfl ow drain exactly at the opposite end. When Joe is in the bathtub it is full. Any addition of water results immediately in a drainage of the same volume. The bathtub is free-standing, i.e. it is surrounded by air on all sides. The bathtub itself is in thermal equilibrium with the water at all times. Thus, the interface with the ambient air on all sides can be described without a separate knowl- edge of the temperature distribution within the bathtub material or the heat capacity of the bathtub. All radiation eff ects are ignored. The only mechanism of stationary heat transfer is convection. The ambient air temperature is constant in space and time, i.e. the surroundings can be modeled as a thermal reservoir. The ambient air can be modeled as a stationary ideal gas at 1 bar 1 atm. No water loss due to evaporation occurs, i.e. the volume of water in the tub remains constant and the surface of the water interacts directly with dry air. The presence of the subject in the bathtub provides only thermal eff ects. There is no disturbance to the fl ow caused by the subject. The fl ow is uniform, laminar, incompressible, inviscid, and quasi one-dimensional. Water has constant density and constant specifi c heat, and remains in liquid form. All material properties are assumed to be isotropic. As was stated previously, additional assumptions will be described throughout the paper. 5 Team # 44845Page 6 of 44 2Geometric Considerations We begin by defi ning the geometry of the bathtub. The bathtub will be considered as a rectangular prism, with dimensions equal to L, W, and H as shown below in Figure 1. Figure 1: Bathtub Geometry There are six rectangular faces: fi ve composed of the bathtub material and one face exposed to ambient air. The x direction is taken to be in the length of the bathtub, and y and z describe width and height directions respectively. The faucet is located at x = 0 and the drain is located at x = L. Any time that we add water to the system through the faucet, an equal volume exits through the overfl ow drain based on the assumption that the bathtub is full. Physically, modeling the temperature throughout the bathtub is a three-dimensional problem, which complicates the analysis greatly. As we consider partial diff erential equations (PDEs) with spatial and temporal dependence, simplifying geometric assumptions will be made in order to make the problem more approachable. Figure 2: Cross-sectional Fluid Element The mechanisms of heat transfer and fl uid fl ow within the water will be assumed to be solely in the x direction. The temper- ature within a cross-section parallel to the yz plane will be assumed to be uniform, and can be thought of as an average temperature over that cross-section. This cross section, with volume WHx, is shown at right. These two assumptions allow the three- dimensional problem within the water to be reduced to one dimension.Heat capacity, fl uid fl ow velocity, heat loss to the surround- ings, and other extensive properties of the system will retain their three dimensional nature, resulting in a fi nal geometric model that is fundamentally one-dimensional, but with impor- tant three-dimensional eff ects preserved. The details of this preservation will be presented along with each individual model development. 6 Team # 44845Page 7 of 44 3Thermodynamic Considerations Next, we examine the key thermodynamic parameters of the problem: the specifi c enthalpy, specifi c heat, density, and thermal conductivity of water, as well as the convective heat transfer coeffi cients from the system to the surrounding air. 3.1Properties of Water Figure 3: Linear Enthalpy Variation The specifi c enthalpy of water is assumed to vary linearly with temperature, with a slope equal to the specifi c heat.This as- sumption was validated using property val- ues from the XSteam1 MATLAB function, shown at right in Figure 3. Mathematically, enthalpy (h) can be cal- culated from h = cpu, where cpis the spe- cifi c heat and u is the temperature. For the purposes of this paper, we will ignore the small y-intercept value and use a constant specifi c heat2 of 4178 J/(kgK) based on an assumed average temperature of 30C. The density and thermal conductiv- ity of water are taken to be constant at 1000 kg/m3and 0.615 W/(mK) respectively2, based on assumed average temperatures of 30C. 3.2 Heat Transfer Coeffi cients The calculation of convective heat transfer coeffi cients is involved and will be summarized here. Because the bathtub itself is assumed to be in thermal equilibrium with the water, only convective eff ects with the surrounding air will be considered. To appropriately estimate the heat transfer coeffi cient, this convection must be classifi ed as natural (free), forced, or mixed. In particular, we must check the Grashof number (GrL) and the Reynolds number (ReL). If GrL/Re2 L 1, inertial forces prevail and the natural convection dominates, but if GrL/Re2 L 1, so natural convection eff ects signifi cantly dominate. Thus, forced convection will be ignored. Even if our rough estimates are slightly incorrect, natural convection should dominate because the ratio is much larger than unity. Now, we are able to estimate the convective heat transfer coeffi cients. The determination of these coeffi cients for a natural convection problem is complicated, but will be summarized briefl y here. First, the Rayleigh number must be determined. This number, RaL, is the product of the Grashof and Prandtl numbers and describes the ratio of buoyancy forces to thermal and momentum diff usivities. The determination of the Grashof number is shown above, and the Prandtl number, Pr, is a property of the air based on fi lm temperature2. Once the Rayleigh number is determined, the Nusselt number, Nu, can be found based on the geometry of the natural convection. In our case, there are six surfaces with three independent geometries. Four of the surfaces (the sides) are modeled as vertical plates, one of the surfaces (the top) is modeled as a fl at plate with the hotter side facing up, and one of the surfaces (the bottom) is modeled as a fl at plate with the hotter side facing down. Due to the complicated physics of natural convection, these three geometries will have separate heat transfer coeffi cients. Depending on the magnitude of the Rayleigh number and the geometry, the Nusselt number can be determined as follows2. Top:Nut= ( 0.54Ra1/4 L 104 RaL 107 0.15Ra1/3 L 107 RaL 1011 Bottom:Nub= 0.27Ra1/4 L 105 RaL 1011(3) Wall:Nuw= 0.825 + 0.387Ra1/6 L ? 1 + (0.492/Pr)9/16 ?8/27 2 Entire range 8 Team # 44845Page 9 of 44 At long last, the heat transfer coeffi cient hconvcan be determined from hconv=Nuk/L, where k is the thermal conductivity of the air2. In practice, each thermodynamic constant of air is dependent upon the temperature, so there is no explicit solution to these equations. Rather, a system temperature must be guessed and the validity of the guess evaluated. Assuming an air temperature of 20C, the variation of htwith water temperature is shown below in Figure 4. Figure 4: Variation of htwith Water Temperature As shown by the above fi gure, the heat transfer coeffi cient does vary with temperature of water, as was expected. For the range of temperatures anticipated in the bath water, how- ever, this variation is relatively small. Similarly, the variation of hbwith system temperature is shown below. Figure 5: Variation of hbwith Water Temperature 9 Team # 44845Page 10 of 44 As with ht , this coeffi cient varies only slightly with system temperature within expected bounds. It is interesting to note that the magnitude of the coeffi cient is lower than for the top surface; this is due to the decreased heat loss through natural convection when the hot bathtub is above the colder air. Finally, the same analysis is shown for hw. Figure 6: Variation of hwwith Water Temperature Once again, the coeffi cient varies only slightly with temperature.The magnitude of the heat transfer coeffi cient from the walls is between those of the bottom and top surfaces, demonstrating that natural convection is slightly more effi cient from vertical walls than from face-down plates, but not as effi cient as from face-up plates. In complicated models, it is not realistic to use an iterative numerical method, so the heat transfer coeffi cients will be taken as their mean value and assumed to not be functions of temperature. 4Nominal Values Used in Model Simulations Before describing our fi rst model, we must defi ne the nominal values of each parameter to be used in simulations. In order to conduct reliable analysis of the impact of any one parameter on the solution, we use nominal values of the other parameters. This allows us to examine the eff ect of a single parameter at a time. The following table contains the model parameters that can be altered as well as their nominal values. 10 Team # 44845Page 11 of 44 ParameterDescriptionNominal Value LBath Length1.5 m WBath Width1 m HBath Height0.5 m mMass Flow Rate0.05 kg/s uinInput Water Temp.45C LbodyBody Length1 m cbodyBody Circumference0.5 m ubodyBody Temperature37C XbodyPosition of Body Center0.75 m hbody Heat Transfer Coeff . of Body43 W/(m2K) 3 uSurroundings Temperature20C u0Initial Water Temperature37C kThermal Conductivity0.615 W/(mK) 2 Water Density1000 kg/m32 cp Specifi c Heat Capacity4178 J/(kgK) 2 ht Heat Transfer Coeff . of Top4.692 W/(m2K) hb Heat Transfer Coeff . of Bottom1.934 W/(m2K) hw Heat Transfer Coeff . of Wall3.804 W/(m2K) tTime of Bath1 hr 5A Steady State, Uniform Temperature Model 5.1Th
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