附录3 设备选型一览表

中石化齐鲁石化年产15万吨醋酸乙烯项目 可行性研究报告中石化齐鲁石化分厂年产15万吨醋酸乙烯项目2019 “东华科技-恒逸石化杯”第十三届全国大学生化工设计竞赛设备选型一览表附录3燕山大学酯日可待队团队成员：郭石麟、龚淳铠、丰闪闪、刘 拴、王荟欣指导老师：何云华、郭丽杰、姜 洋、康建新、李红冠 燕山大学酯日可待队 1/50中石化齐鲁石化年产15万吨醋酸乙烯项目 可行性研究报告目录第一章 非标设备设计一览表11.1 反应器设计一览表11.2 塔设计选型一览表11.3 气液分离器设计一览表31.4 加热炉选型一览表4第二章 标准设备选型一览表52.1 换热器选型一览表52.2 储罐、回流罐选型一览表82.3 缓冲罐选型一览表102.4 泵选型一览表112.5 压缩机选型一览表132.6管道选型一览表142.6.1醋酸乙烯合成工段142.6.2醋酸乙烯精制工段152.6.3二氧化碳吸收工段21 燕山大学酯日可待队 2/4中石化齐鲁石化年产15万吨醋酸乙烯项目 设备选型一览表第一章 非标设备设计一览表1.1 反应器设计一览表设备位号设备位号名称类型尺寸封头设计温度设计压力MPa壳体材质反应管材质筒体厚度mm重量t数量R0101YSU-装配图-R0101VAM合成反应器列管式反应器55008000标准椭圆封头1900.99Q345RS304082211.951R0102-VAM合成反应器列管式反应器55008000标准椭圆封头1900.99Q345RS304082211.9511.2 塔设计选型一览表设备位号设备图号设备名称类型实际塔板数填料高度/m塔体内径/mm塔高/m设计温度/设计压力/MPa封头形式塔体材料保温层保护层重量/kg数量T0101-醋酸蒸发塔浮阀塔10-320011.61601.050标准椭圆形封头15CrMoR岩棉不锈钢薄板117751T0201-醋酸粗分塔浮阀塔36-480030.11550.165标准椭圆形封头15CrMoR岩棉不锈钢薄板413701T0202-甘油脱水塔浮阀塔17-140015.91500.110标准椭圆形封头Q345R岩棉不锈钢薄板60161T0203-甘油循环塔浮阀塔10-120012.33150.110标准椭圆形封头Q345R岩棉不锈钢薄板40291T0204-轻组分分离塔填料塔-19.25210026.4950.110标准椭圆形封头Q345R岩棉不锈钢薄板148291T0205-醋酸乙烯热泵精制塔填料塔-16.45460026.1900.110标准椭圆形封头Q345R岩棉不锈钢薄板348931T0206YSU-装配图-T0206乙醛精制塔填料塔-8.7554013.5750.099标准椭圆形封头Q345R岩棉不锈钢薄板20271T0301-洗气塔填料塔-8.7070014.5550.990标准椭圆形封头Q345R岩棉不锈钢薄板26621T0302-二氧化碳吸收塔浮阀塔10-90016.4850.143标准椭圆形封头Q345R岩棉不锈钢薄板38861T0303-二氧化碳解吸塔浮阀塔10-120013.61300.143标准椭圆形封头Q345R岩棉不锈钢薄板442011.3 气液分离器设计一览表位号分离罐类型分离罐类型尺寸/mm高度/mm材料壁厚 /mm重量/kg进口接管直径/mm液体出口管直径/mm数量V0201气液分离罐立式丝网分离器120075000Cr13822087001401V0203气液分离罐立式丝网分离器4003000Q345R6303240251V0204气液分离罐立式丝网分离器4002500Q345R6252150501V0301气液分离罐立式丝网分离器9001200Q345R5269200251V0302气液分离罐立式丝网分离器6001700Q345R52611502511.4 加热炉选型一览表设备位号名称直径/mm高度/mm材料重量/kg数量F0201加热炉1500/25005000/4000耐火纤维156571第二章 标准设备选型一览表2.1 换热器选型一览表设备位号设备图号换热器名称型号形式公称直径mm管长mm换热管数N规格排列方式换热面积管程数壳程数管程材料壳程材料个数E0101乙烯预热器BEU1200-1.65/0.968-646.9-6/19-1I卧式120060001837192正三角形646.911S30408Q345R1E0102YSU-装配图-E0102乙烯加热器BEM600-1.54/0.979-48.9-2/19-1卧式6002000430192正三角形48.91116MnQ345R1E0103T0101再沸器BKU1100-1.078/0.968-797.4-9/19-1I卧式110090001501192正三角形797.411S30408Q345R1E0104YSU-装配图-E0104混合气体加热器BEM800-4.378/1.045-159.1-4.5/25-1卧式8004500467252.5正三角形159.111S25073S220531E0105产品冷却器BEM1200-0.946/0.11-975.9-9/19-1I卧式120090001837192正三角形975.911S30408S220531E0201第一闪蒸罐前冷却器BEM1400-0.935/0.11-881.1-6/19-2I卧式140060002502192正三角形881.121S30408S220531E0202T0201冷凝器BEM1600-0.165/0.11-1773.8-9/19-1I卧式160090003339192正三角形1773.811S30408S220531E0203T0201再沸器BKU1700-0.187/0.968-1976.1-9/19-1I卧式170090003721192正三角形1976.111S30408S220531E0204醋酸乙烯冷却器BEM700-0.165/0.11-164.4-6/25-1I卧式7006000355252.5正三角形164.41116MnQ345R1E0205T0202冷凝器BEM1100-0.11-394.2-4.5/19-1I卧式110045001501192正三角形394.21116MnQ345R1E0206A醋酸冷却器BEM219-1.32/0.121-5.7-3/19-1I卧式219300033192正三角形5.711S30408S220531E0206B甘油冷却器BEU219-0.121-4.5/19-1I卧式5004500275192正三角形72.211S30408S220531E0206CT0202再沸器BKU1000-0.121/0.11-332.8-4.5/19-1I卧式100045001267192正三角形332.811S30408S220531E0207T0203冷凝器BEM900-0.11/0.088-174.7-3/19-1I卧式90030001009192正三角形174.71116MnQ345R1E0208T0203再沸器BKU900-4/0.121-265-4.5/19-1I卧式90045001009192正三角形265.01116MnQ345R1E0209甘油冷却器BEU1100-0.121/0.1-624.6-9/25-2I卧式11009000894252.5正三角形624.62116MnQ345R1E0210A醋酸乙烯蒸发器BEM325-0.154/0.11-26-4.5/19-1I卧式325450099192正三角形26.01116MnQ345R1E0210BT0204冷凝器BEM1000-0.121/0.11-446.2-6/19-1I卧式100060001267192正三角形446.21116MnQ345R1E0211T0204再沸器BKU1000-0.253/0.121-434.6-6/19-2I卧式100060001234192正三角形434.62116MnQ345R1E0212T0206冷凝器BEM400-0.099/0.11-45.7-4.5/19-1I卧式4004500174192正三角形45.71116MnQ345R1E0213T0206再沸器BKU325-0.11/0.979-26-4.5/19-1I卧式325450099192正三角形26.01116MnQ345R1E0214热泵补冷器BEM700-0.11-213.8-6/19-1I卧式7006000607192正三角形213.81116MnQ345R1E0215热泵换热器BEM1500-0.242/0.11-1555-9/19-1I卧式150090002929192正三角形1555.01116MnQ345R3E0216醋酸冷却器BEM400-1.32/0.11-30.1-3/19-1I卧式4003000174192正三角形30.111S30408S220531E0217醋酸冷却器BEU1000-1.32/0.11-170.5-3/25-1I卧式10003000749252.5正三角形170.511S30408S220531E0301混合气体冷却器BEM273-1.65/0.176-5.4-1.5/19-1I卧式273150065192正三角形5.41116MnQ345R1E0302混合气体冷却器BEM325-0.99/0.11-17.1-3/19-1I卧式325300099192正三角形17.11116MnQ345R1E0303T0303再沸器BKU1700-0.165/0.88-1976.1-9/19-1I卧式170090003721192正三角形1976.11116MnQ345R1E0304DEA冷却器BEM800-0.11/0.176-280.7-6/19-1I卧式8006000797192正三角形280.71116MnQ345R1E0305乙烯冷却器BEM500-0.11/0.143-72.2-4.5/19-1I卧式5004500275192正三角形72.21116MnQ345R1E0306乙烯冷却器BEM219-0.099/0.11-3.7-2/19-1I卧式219200033192正三角形3.71116MnQ345R1E0307乙烯冷却器BEM1000-0.11/1.65-655.6-9/19-2I卧式100090001234192正三角形655.62116MnQ345R1E0308水冷器BEM900-0.11/0.088-174.7-3/19-1I卧式90030001009192正三角形174.71116MnQ345R12.2 储罐、回流罐选型一览表设备位号名称类型数量公称容积/m3技术规格/Mm设计温度/设计压力/Mpa介质材料保温层保护层总质量/kg标准序号V0202T0201回流罐卧式椭圆形封头容6.180.1VAM乙醛水0Cr13岩棉不锈钢薄板3024HG21504.1-1992-79V0205T0202回流罐卧式椭圆形封头容器1161800560056.250.1VAM乙醛Q345R岩棉不锈钢薄板2430HG21504.1-1992-76V0206T0203回流罐卧式椭圆形封头容器10.87001180099.160.1水Q345R岩棉不锈钢薄板295HG21504.1-1992-86V0207T0204回流罐卧式椭圆形封头容器1101600440075.360.11乙醛丙烯醛醋酸甲酯Q345R岩棉不锈钢薄板3070HG 5-1580-85-381V0209T0206回流罐卧式椭圆形封头容器10.8700118007.890.09乙醛CO2Q345R岩棉不锈钢薄板295HG21504.1-1992-86V0403V0404醋酸乙烯储罐圆筒形储罐230001890011760250.1VAMQ345R岩棉不锈钢薄板54815HG 21502.1-92V0405V0406乙醛储罐圆筒形储罐220065506500200.5乙醛Q345R岩棉不锈钢薄板10510HG 21502.1-92V0401V0402醋酸储罐圆筒形储罐215001350011500250.1醋酸0Cr13岩棉不锈钢薄板38296HG 21502.1-922.3 缓冲罐选型一览表设备位号名称类型数量公称容积/m3技术规格/Mm设计温度/设计压力/Mpa介质材料保温层保护层总质量/kg标准序号V0101醋酸缓冲罐卧式圆筒形缓冲罐11020003000400.5醋酸0Cr13岩棉不锈钢薄板955HG 21502.2-192V0102乙烯缓冲罐立式圆筒形缓冲罐120001578011370401.5乙烯Q345R岩棉不锈钢薄板44253HG 21502.2-192V0103氧气缓冲罐立式圆筒形缓冲罐110052005200401.3氧气Q345R岩棉不锈钢薄板6678HG 21502.2-192V0104原料气缓冲罐立式圆筒形缓冲罐220001578011370401.0醋酸乙烯氧气0Cr13岩棉不锈钢薄板88506HG 21502.2-192V0105工业软水缓冲罐卧式圆筒形缓冲罐13022008500351.5工业软水Q345R岩棉不锈钢薄板2762HG 21502.2-192V0210导热油缓冲罐卧式圆筒形缓冲罐14026006600300.1导热油Q345R岩棉不锈钢薄板3024HG21504.1-1992-792.4 泵选型一览表位号用途型号流量/L/s扬程/m方式总轴功/kw电动机总功率/kw效率/%台数P0101醋酸加压泵IS150-125-250B10.7516单泵8.081176.122P0102醋酸蒸发塔釜液泵ISL32-25-1251.0216.8单泵0.570.7565.262P0103工业软水缓冲泵IS150-125-250B10.6116.2单泵8.011175.892P0201液体加压泵XA125/26B16.2816.14单泵13.5918.575.622P0202醋酸粗分塔回流泵XA150/32B25.5126.39单泵31.443777.872P0203醋酸粗分塔釜液泵IX1100-80-1258.9916.85单泵7.057.577.162P0204液体加压泵IX165-50-1102.3516.37单泵1.86373.82P0205醋酸乙烯加压泵IX1100-80-125A5.9116.42单泵4.755.577.42P0206甘油脱水塔回流泵250QJ80-20/16.9816.93单泵5.327.577.932P0207甘油脱水塔釜液泵IS100-80-1603.0315.35单泵2.464.575.742P0208甘油循环塔回流泵IX150-32-125B2.1116.66单泵0.691.168.812P0209甘油循环塔釜液泵IX180-65-125A3.2516.47单泵2.7477.32P0210轻组分分离塔回流泵CK50/13HA517.22单泵4.255.573.632P0211轻组分分离塔釜液泵IX1100-60-125A6.2117.1单泵4.835.577.952P0212醋酸乙烯精制塔回流泵QXG600-18-4549.3117.07单泵39.815077.712P0213醋酸乙烯精制塔釜液泵IX150-32-125B2.0717.2单泵0.691.165.082P0214乙醛精制塔回流泵QX6-18-0751.7517.69单泵1.060.7569.832P0215乙醛精制塔釜液泵IX140-32-125A1.3817.13单泵0.590.7573.212P0216导热油循环泵CK65/13HA22.616.30单泵5.57.572.112P0301二氧化碳吸收塔釜液泵XA100/269.222.05单泵10.161575.232P0302洗气塔釜液泵IX165-50-1106.1816.37单泵1.52370.792P0303液体加压泵QX10-18-1.13.2316.15单泵0.971.167.952P0304二氧化碳解吸塔釜液泵IX1100-80-1259.1216.31单泵7.087.776.592P0305液体加压泵IX150-32-1003.6211.02单泵0.680.7562.762P0401醋酸原料泵IX180-65-160B12.5619.20单泵3.54474.672P0402醋酸原料泵CK65/16HA23.4231.45单泵10.421571.082P0403醋酸原料泵50D-822.5529.55单泵10.481265.352P0404醋酸原料泵KZ100-32A18.7628.35单泵7.529.7172.052P0405醋酸乙烯产品泵CK100/26L47.2118.42单泵12.311576.712P0406醋酸乙烯产品泵XA125/2651.3022.35单泵14.762277.422P0407乙醛产品泵IX165-50-125A6.2316.68单泵1.552.267.72P0408乙醛产品泵IX165-50-1255.4518.21单泵1.736622.5 压缩机选型一览表位号名称类型型号入口压力/Mpa出口压力/Mpa排出流量/m3.min-1总功率/kw台数C0201醋酸乙烯压缩机离心式MCL4500.080.1146.9332991C0202塔顶气体加压机离心式MCL4080.100.22854.0662421C0301乙烯循环加压机离心式MCL6051.201.50194.8272381C0302乙烯循环加压机离心式BCL5260.081.5064.4572512.6管道选型一览表2.6.1醋酸乙烯合成工段管路编号温度/压强/MPa气相分率管径/mm壁厚/mm管道类型管道材料PL-0101-80-K1E400.500804无缝S30408PL-0102-50-K1E400.500503.5无缝S30408PL-0103-100-K1E400.5001004无缝S30408PL-0104-100-H1E400.1001004无缝S30408PL-0105-80-M1E411.600804无缝S30408PL-0106-250-L1E-H1370.9802505无缝S30408PL-0107-15-L1E-P1370.980153无缝S30408PL-0108-1O-L1E-P1370.980102无缝S30408PG-0101-300-M1B301.5013008无缝20#PG-0102-300-M1B401.5013008无缝20#PG-0103-350-M1B-H1091.4013509无缝20#PG-0104-400-L1B-H1220.86140010无缝20#PG-0105-450-L1E-H1260.95145010无缝S30408PG-0106-500-L1E-H1650.90150012无缝S30408PG-0107-80-M1B401.301804无缝20#PG-0108-80-M1B401.301804无缝20#PG-0109-500-L1E-H1620.90150012无缝S30408PG-0110-500-M1B-H1201.40150012无缝20#PG-0111-600-L1E-H1370.98160012无缝S30408PG-0112-500-L1E-H1620.90150012无缝S30408PGL-0101-500-L1B-H1700.880.9850014无缝20#PGL-0102-300-M1B301.500.993008无缝20#PGL-0103-300-M1B301.500.993008无缝20#CWS-0101-500-H1B250.10050014无缝20#CWR-0101-500-H1B300.10050014无缝20#HS-0101-125-P1B-H2503.9711254无缝20#SC-0101-125-P1B-H2543.9001254无缝20#MS-0102-125-L1B-H1750.8811254无缝20#SC-0102-100-L1B-H1740.8701004无缝20#MS-0101-250-L1B-H1750.8812506无缝20#SC-0101-100-L1B-H1740.8701004无缝20#2.6.2醋酸乙烯精制工段管路编号温度/压强/MPa气相分率管径/mm壁厚/mm管道类型管道材料PL-0201-100-H1E150.1401004无缝S30408PL-0202-100-H1E170.1401004无缝S30408PL-0203-250-H1E-P1340.1702508无缝S30408PL-0204-50-H1B250.110503.5无缝20#PL-0205-80-H1E160.250804无缝S30408PL-0206-100-H1E-P1340.1701004无缝S30408PL-0207-65-H1E-P1350.250654无缝S30408PL-0208-65-H1E-P1350.250654无缝S30408PL-0209-250-H1E-H1340.1702508无缝S30408PL-0210-150-H1B370.1501504.5无缝20#PL-0211-125-K1B370.501254无缝20#PL-0212-100-H1B50.1401004无缝20#PL-0213-50-H1B50.140503.5无缝20#PL-0214-32-K1B50.50323无缝20#PL-0215-100-H1B-H1110.1101004无缝20#PL-0216-100-H1B-H1110.1101004无缝20#PL-0217-50-H1B-P2830.110503.5无缝20#PL-0218-80-H1B50.140804无缝20#PL-0219-50-K1B50.50503.5无缝20#PL-0220-40-H1B-P900.080403.5无缝20#PL-0221-50-H1B250.110503.5焊接20#PL-0222-10-H1B250.110102无缝20#PL-0223-50-H1B250.110503.5无缝20#PL-0224-100-H1B560.1101004无缝20#PL-0225-100-H1B560.1001004无缝20#PL-0226-65-H1B560.110654无缝20#PL-0227-80-K1E-P1350.60804无缝S30408PL-0228-80-K1E-P1340.500804无缝S30408PL-0229-80-K1E-P400.500804无缝S30408PL-0230-100-H1B-H1100.1101004无缝20#PL-0231-100-H1B-H1110.1101004无缝20#PL-0232-50-H1B-P1310.110503.5无缝20#PL-0233-50-H1B-H1240.100503.5无缝20#PL-0234-65-H1B560.110654无缝20#PL-0235-50-H1B560.110503.5无缝20#PL-0236-80-H1B-H2920.110804无缝20#PL-0237-50-H1B-H2920.110403.5无缝20#PL-0238-40-H1B-H2920.200403.5无缝20#PL-0239-50-H1B-H1000.100503.5无缝20#PL-0240-20-K1B-H1000.300203无缝20#PL-0241-50-K1B-P1000.300503.5无缝20#PL-0242-100-H1B-H750.1101004无缝20#PL-0243-80-H1B-H750.110804无缝20#PL-0244-80-K1B-H750.300804无缝20#PL-0245-65-H1B-60.110654无缝20#PL-0246-65-H1B-60.110654无缝20#PL-0247-50-H1B-60.200503.5无缝20#PL-0248-50-H1B-60.200503.5无缝20#PL-0249-200-H1B-P920.2202004无缝20#PL-0250-600-H1B-P720.10060016焊接20#PL-0251-200-H1B-P720.1002004无缝20#PL-0252-200-H1B-P720.1002004无缝20#PL-0253-150-K1B-H720.3001504无缝20#PL-0254-150-K1B-P720.3001504无缝20#PL-0255-15-H1B-P740.100153无缝20#PL-0256-10-H1B-P740.100102无缝20#PL-0257-80-H1B80.090804无缝20#PL-0258-50-H1B80.200503.5无缝20#PL-0259-25-H1B80.200253无缝20#PL-0260-25-H1B560.100253无缝20#PL-0261-15-H1B560.200153无缝20#PL-0262-10-H1B560.200102无缝20#PL-0263-250-H1B-H1310.1102504无缝20#PL-0264-150-H1B-H2920.1101504无缝20#PL-0265-150-H1B-H750.1101504无缝20#PL-0266-250-H1B-H740.1002508无缝20#PL-0267-40-H1B560.100403.5无缝20#PG-0201-400-L1B150.83140010无缝20#PG-0202-500-H1E-H1330.20150014无缝20#PG-0203-350-H1B-P970.2013509无缝20#PG-0204-40-H1B370.151403.5无缝20#PG-0205-100-H1B50.1411004无缝20#PG-0206-200-H1B-H900.0812006无缝20#PG-0207-150-H1B-H1260.1111504.5无缝20#PG-0208-300-H1B-P620.1013008无缝20#PG-0209-250-H1B-H1100.1012508无缝20#PG-0210-100-H1B-H1050.1011004无缝20#PG-0211-200-H1B-H2920.1012006无缝20#PG-0212-400-H1B-H750.10140010无缝20#PG-0213-800-H1B-P720.10180010无缝20#PG-0214-100-H1B-H540.1011004无缝20#PG-0215-125-H1B-H170.1011254无缝20#PG-0216-20-H1B80.091203无缝20#PGL-0201-400-L1E-P700.850.8440010无缝S30408PGL-0202-400-L1E150.840.7640010无缝S30408PGL-0203-250-H1B370.150.892508无缝20#PGL-0204-200-H1B560.110.12006无缝20#PGL-0205-400-H1B590.110.140010无缝20#PGL-0206-50-H1B500.100.1503.5无缝20#PGL-0207-350-H1B-P340.100.993509无缝20#PGL-0208-300-H1B340.110.843008无缝20#PGL-0209-500-H1B-P1040.220.9950014无缝20#PGL-0210-80-H1B80.090.1804无缝20#CWS-0201-400-H1B250.100804无缝20#CWR-0201-400-H1B300.10040010无缝20#CWS-0202-600-H1B250.10040010无缝20#CWR-0202-600-H1B300.10060016无缝20#CWS-0203-500-H1B250.10060016无缝20#CWR-0203-500-H1B300.10050014无缝20#CWS-0204-600-H1B250.10050014无缝20#CWR-0204-600-H1B300.10060016无缝20#MS-0201-450-L1B-H1750.88145012无缝20#SC-0201-150-L1B-H1740.8701504.5无缝20#MS-0202-150-L1B-H1750.8811504.5无缝20#SC-0202-50-L1B-H1740.870503.5无缝20#LS-0201-300-H1B-H1250.2313008无缝20#SC-0201-150-H1B-H1240.2201504.5无缝20#LS-0202-100-H1B-H1250.2311004无缝20#SC-0202-40-H1B-H1240.220403.5无缝20#RWS-0201-900-L1B-C-251090011焊接20#RWR-0201-900-L1B-C-241090011焊接20#RWS-0202-300-L1B-C-25103008无缝20#RWR-0202-300-L1B-C-24103008无缝20#RWS-020