电线-端子压接模具-的应用技术PPT课件

.,1,技术文件,.,2,JunkPileofNon-QualityTerminations,.,3,Doingitrightthefirsttimeprovides.,.,4,.Asatisfiedcustomer,.,5,ComponentsofaQualityTermination,WireTerminalsToolingDocumentationQualityTrainedPersonnel,.,6,ComponentsofaQualityTermination,WireTerminalsToolingDocumentationQualityTrainedPersonnel,.,7,ElementsofaWire,.,8,WireSizes,12AWG,18AWG,24AWG,.,9,WhatisCMA?,d,D,CMA=D,2,CMA=dxNN=NumberofStrands,2,.,10,CMAChart,.,11,InsulationVariation,18AWG,18AWG,18AWG,.,12,StrippingWire:GoodStrips,Square,evencut,Nonicksorcutstrands,.,13,StrippingWire:BadStrips,NickedStrand,CutStrands,CutatAngle,TaperedorTornInsulation,.,14,ResultsofBadStrips=LossofElectricalCharacteristics,Nickedandcutstrands=Decreasedelectricalandmechanicalstrength,Unevenortaperedstrip=Insulationinwirecrimp,.,15,ComponentsofaQualityTermination,WireTerminalsToolingDocumentationQualityTrainedPersonnel,.,16,TypesofTerminals,.,17,AnatomyofaTerminal-OpenBarrel,WireBarrel,WireBarrelandContactEnd,WireBarrelandContactEndwithInsulationSupport,.,18,AnatomyofaTerminal-ClosedBarrel,WireBarrel,ContactEnd,InsulationSupport,.,19,AdvantagesofInsulationSupport,StressPoint,.,20,MechanicalandElectricalCharacteristics,.,21,FunctionsofWireBarrelandInsulationSupportBarrel(openbarrel),.,22,FunctionsofWireBarrelandInsulationSupportBarrel(closedbarrel),WireBarrel,WIRE,StripLength,InsulationSupportCrimp,WireBarrelCrimp,InsulationSupportBarrel,.,23,AreaReduction,.,24,MechanicalStrength,.,25,MechanicalStrength,IncreasingMechanicalStrength,IncreasingCrimpingForceDecreasingCrimpHeight,CrimpDesignRange,MechanicalStrength,.,26,ElectricalPerformance,PoorTermination,PoorTermination,GoodTermination,GoodTermination,.,27,ElectricalPerformance,IncreasingCrimpingForceDecreasingCrimpHeight,ElectricalPerformance(DecreasingMillivoltDrop&Resistance),.,28,CrimpDesignParameters,IncreasingMechanicalStrength&ElectricalPerformance,DecreasingCrimpHeight,MechanicalStrength,CrimpDesignRange,ElectricalPerformance,.,29,ComponentsofaQualityTermination,WireTerminalsToolingDocumentationQualityTrainedPersonnel,.,30,Ugh!MeCrimpGood!,.,31,JSTApplicationTooling,APPLICATORS,.,32,ComponentsofaQualityTermination,WireTerminalsToolingDocumentationQualityTrainedPersonnel,.,33,LogSheet(overallview),.,34,LogSheetDataCrimpRangeandInsulationDiameter,.,35,DocumentationData,.,36,ApplicationSpecification,HandlingManual,JST,NOTE,Allnumericalvaluesareinmetricunits(withU.S.customaryunitsinbrackets).Dimensionsareinmillimeters(andinches).Unlessotherwisespecified,dimensionshaveatoleranceof0.13(.005)andangleshaveatoleranceof2.Figuresandillustrationsareforidentificationonlyandarenotdrawntoscale.,1.INTRODUCTION,ThisspecificationcoverstherequirementsfortheapplicationofAMPPIDG(Pre-InsulatedDiamondGrip)FASTONReceptacleContacts.Thecontactinsulationiscolor-codedbywiresizerangetoeliminateerrorsduringinsulation.PIDGFASTONReceptacleContactsareavailableinavarietyofsizestoaccomodateyourrequirementsApplicationmaybedonebyhandforloosepiececontactsand/ormachinefortape-orreelmountedcontacts.-,REFERENCEMATERIAL,REFERENCEMATERIAL2.1REVISIONSUMMARYTHISPARAGRAPHISRESERVEDFORAREVISIONSUMMARYOFTHEMOSTRECENTADDITIONSANDCHANGESMADETOTHISSPECIFICATIONWHICHINCLUDESTHEF0LLOWING:,VISUALAIDFigure12showsatypicalapplicationofaPIDGFASTONReceptacleContact.ThisillustrationshouldbeUsedbyproductionpersonneltoensureacorrectlyappliedproduct.,INSULATIONNOTCRACKEDORDAMAGED,WIREFULLYINSERTEDINTOCRIMPAREAS,INSULATIONCRIMPEDTIGHTLYONWIRE,FIGURE12.VISUALAID,REVB,250SeriesReceptacle(Typ),InsulationCrimpArea,Color-CodedReceptacleInsulation,WireStop,187SeriesReceptacle(Typ),110SeriesReceptacle(LowInsertionStyleShown),CutoffTab,Color-CodedReceptacleInsulation,JST,.,37,QualityMeasurementsandProperlyCrimpedTerminals,.,38,InsulationSupportCrimpAdjustments,HeavyDutyMiniApplicator,.,39,CrimpHeight,WireBarrel,Anvil,.,40,WireGathering,.,41,ProperStripLengthandWirePlacement,.,42,ProperPlacementofWire(endfeed),.,43,ProperPlacementofWire(sidefeed),.,44,ImproperPla