葆德Dodge减速机产品选型2012-CN

产品总览-2012,览表,Quantis产品总览应用选型Dodge-PT.com/在线工具国际化的仓储装配中心实际应用,Quantis产品线,RHB直角螺旋伞齿轮,MSM轴装电机,ILH同心轴,QuantisProductLine,Quantis产品线,八个型号:效率:输入功率:箱体形式:输出法兰:速比范围:,ILH38ILH168RHB38RHB168MSM38MSM168ILH&MSM:单级传动效率98%RHB:效率94%0.18kW55kW(0.25Hp75Hp)ILH&RHB:地脚安装或者法兰安装MSM:各种安装方式B5&B14,Nema(ILHSingleReduction)ILH:1.41:1-359.30:1MSM:6.65:1-350.03:1RHB:4.83:1-306.08:1,ILH单级减速,型号:ILH3888速比1.41:1to14.46:1输出法兰:NEMA尺寸38-68轴:公制/英制能和ILH/RHB/MSM串联,7,夹紧电机联接法兰IEC(B5)71Dto200DNEMA56Cto360TC整体齿轮电机0.18kW7.5kW0.25Hpto10Hp,3件套电机联接（法兰+联轴器）IEC(B5)80Dto250DNEMA56Cto360TC单独的输入公制和英制轴,Quantis输入型式,ClampCollarvs.3-Pc.CoupledonQuantis,ClampCollarinputisthelowestinitialpurchasepricemethodtocoupleamotor应用大多数场合3-PieceCoupledreducersarebetterfor:应用于高载荷变化应用于客户希望电机和减速器间有弹性联轴器应用于逆止器场合而不是制动电机,Quantis3-PIECECOUPLEDCLAMPCOLLAR,Quantis一体化电机容量,目前产品:0.187.5kWIEC(0.2510hpNEMA)Voltages/FrequenciesAvailable220/400v,50Hz230/460v,60Hz575v,60Hz制动电机0.184kW(0.25-5Hp)utilizeDodgeShortSeriesBrakes5.5-7.5kW(7.5&10Hp)UtilizeDodgeD-SeriesBrakes将来产品:9.237kW(1550Hp)WashdownproductlineModificationcapabilitiesAvailable2012,关键产品先进=更高效,Quantis输出型式,ILH单外伸实心轴RHB单外伸实心轴双外伸实心轴空心轴套双锥套欧制收缩盘(Metriconly)无键锥套(New)MSM单外伸实心轴空心轴套双锥套EuropeanShrinkDisk(Metriconly)KeylessBushing(New),TwinTaperedBushingSystem双锥套系统,StandardBushingKit,ShortShaftBushingKit,容易装拆减少减速器晃动球墨铸铁DuctileIron8度锥度公制/英制孔,B5FlangecannotbeusedwithTTB,Mountingsurface,Boltheadsextendbeyondmountingsurface,无键联接一空心轴外套安装在实心轴上能从右侧拧紧只有公制孔,欧制收缩盘,RHB欧制收盘安装位置,RHB实心轴位置,怎样工作?锁键盘套有缝锥套上，拧紧螺丝紧套在实心轴上这种设计的好处是一收缩锥套可以配多种尺寸的孔SimilarinconcepttotheGrip-Tight/Imperialbearingconcept客户得益客户无需加工键槽更加灵活能够用外贸等级的轴,QuantisQ-无键收缩锥套,Non-ClampBushing,ShrinkDisc,ClampingBushing,QuantisQ-无键锁紧锥套,RHB/MSM38BushingSizes:1.000RHB/MSM48BushingSizes:1.000,1.125,1.25,1.375,1.4375RHB/MSM68BushingSizes:1.250,1.375,1.4375,1.625,1.6875RHB/MSM88BushingSizes:1.4375,1.625,1.6875,1.9375,2.000RHB/MSM108BushingSizes:1.9375,2.000,2.1875,2.4375,Q-无键锁紧轴尺寸,MetricBoreswillbecomeavailablein2012,ILH/MSM减速机包含各种斜齿轮所有齿轮为合金钢材所有齿轮渗碳淬硬，磨齿精度DIN7(AGMAclass10/11)齿轮最大扭矩和低噪声优化设计效率98%,ILH/MSMGearing,RHB减速机包含各种斜齿轮和螺旋伞齿轮所有齿轮为合金钢材所有齿轮渗碳淬硬，磨齿精度DIN7(AGMAclass10/11)伞齿轮研磨齿轮最大扭矩和低噪声优化设计效率94%,RHBGearing,热功率,热功率高于电机功率关键的应用场合检查:输入转速(3600RPMmax)最小速比最高环境温度热功率基于TEFC电机直联在减速机减速机的冷却取决于电机风扇的空气流量如果热功率低于电机功率，选择大一档齿轮箱,标准油封是丁晴橡胶(NBR)单唇密封在齿轮电机法兰双唇密封在单独的输入端双唇密封在所有的输出端双单唇密封在输入端可选Viton(FKM)用于合成油,Quantis油封,Quantis去重污油封HarshDutySeals,保护旋转轴表面安装没有损坏风险额外的油封唇排除污染物单独的油封系统防止轴腐蚀和污染橡胶覆盖在油封的内圈和外圈油脂保护和防止油封干燥,3,2,4,1,HarshDuty(XT)在输出轴可选onlyavailablematerialisNitrileBestprotectionagainsthighpressuresprays,sanitizingsolutionsandabrasivematerials,所有减速机在工厂灌注油Mobilgear600XP220安装位置必须注明环境温度:MineralOil矿物油:-12Cto41C(+10Fto105F)Synthetic合成油:-29Cto60C(-20Fto140F)可替代油:Synthetic:MobilSHC626,629,630,634FoodGrade:ChevronFM460X,润滑,润滑考虑因素,最好的实际遵从工厂推荐返修使用推荐品牌油而不是混合油脂合成润滑油能够提高齿轮箱性能但是和油封不兼容偏离推荐的油可能导致齿轮箱性能低下或者提前失效不要过量灌注导致油温升高,RHBsizes48168configuredasA4带有可视油位计和加长呼吸器A4要求最大油位容量来润滑高速齿轮啮合面呼吸器通过铁管升高防止油雾喷出,RHBA4安装位置,第一次啮合齿轮缺少润滑油,非水平安装,必须描述清楚安装位置要求某些位置需要额外的弯管接头检查油位或者提升呼吸器,QuantisEZKleenProduct,E-ZKleenIndustries,FoodHandling食品Bottling瓶注Pharmaceutical制药Medical医药,Chemical化学HarshDutyEnvironments高污染环境,Quantis-ProcessingCarrots,Quantis-ChemicalMixingEquipment,QuantisEZKleenProductOffering,EZKleenProductOffering:Products:ILH,RHB&MSMSizes:38thru108Inputs:Clampcollar3-pieceCouplingSeparate(shaft-in)Shafts:SingleSolidShaftDoubleSolidShaft(RHBonly)StraightHollowBoreTaperedHollowBoreHousings:FootMountedFlangeMounted,QuantisEZKleenProduct,ProductFeatures:UniqueProtectiveCoatingSystemThinDenseNickelComposite(TDNC)platedoutputshaftsWhiteorstainlesssteelcolortopcoatFactoryfilledwithmineral,syntheticorfoodgradeUSDAH-1lubricantsOne-waywashdownspringloadedbrassbreatherNon-cavityhardwareStainlesssteelkeysprovidedwithsolidshaftsandtwintaperedbushingsWatertightgasketonc-faceinput,betweenmotorandreducerXTHarshDutyOutputSeal,E-ZKleenwithoutrust,chipsorflakes,EZKleenProduct:Tobeusedinwashdownfood/beverageapplicationswherethecustomerwillroutinelywashdowntheequipmentStainlessSteelorWhiteEpoxyPaintwithTDNCShaftPlating:Tobeusedinapplicationsthataredusty/dirty,verylimited,mildwashdownapplicationsStainlessSteelorWhiteEpoxyPaint,NoTDNCShaftPlating:Tobeusedinapplicationsthataredusty/dirty,nowashdown,QuantisLevelsofWashdownProtection,QuantisEZKleen,Quantis附件,RHBTorqueArmBracket(K)forShaftMountedApplicationsUtilizingthe“BF”StyleHousingRHBTieRodKit(KR)includesmountingbracket,adjustablelengthtorquearmandfulcrumwithfasteners,RHBTieRodKit,RHBTorqueArmBracket,Quantis附件,ProtectiveSafetyCovers,Quantis附件,防倒转装置联轴器三件套或者轴装式需要一个最小的输入转速AllILH,MSMorRHB减速机可以正反转，无逆止器和制动闸时,Quantis逆止器,Quantis附件,Positionsthereducer,providingsimplifiedinstallationandservicingofbeltandchaindrivesILHDouble/TripleReductionReducer,ILHSlideBase,Quantis应用垂直泥搅拌,ILH-VerticalMudAgitator,OEM:ODrillMCMApplication:OilFieldapplicationonland&offshoredrillingrigs.Tanksareusedtoholddrillingmudforthedrillingprocess.Agitatorsmixedthemudsoitdoesnotsticktothebottomoftank.Mudisusedtolubricatethedrillingbitusedinthehole.Inline(ILH)agitatorsarethenewtrendandusedmostlyonoffshorerigstosavespace.RightAngleHelicalBevel(RHB)areusedonlandrigsandhaveaveryhighdemandinthemarketplace.,Quantis应用庄稼加工流程,EndUser:CogginsFarmsCarrotDivisionApplication:ConveyorsystemmovingcarrotsintoaprocessingfacilityUserspecificationKeylessmountingconnectionLeaningtowardsSEWSolution:QuantisQ-LocKeylessBushingSystem,EndUser:TeichertAggregatesSpecificationChange:Allfutureconveyorgearingrequirementswillbebeltless.Teichertsdecisiontostopspecifyingbelteddriveswasbasedprimarilyon“SafetyConcerns”andperceived“MaintenanceBenefits”Competition:SEW/EurodriveSomeplantexposureduetoavarietyofOEMequipmentsuppliedovertheyearstoTeichertwithEurodrivegearingSEWdidnothaveplantrelationships,norhadtheyearnedareputationfordurabilityduetotherelativelysmallpopulationofreducersoperatingintheplantscomparedtoDodgeShaftMountreducers.Wewereabletoleverageoffourreputationofpr