过程控制系统课程设计报告模板

We will continue to improve the companys internal control system, and steady improvement in ability to manage and control, optimize business processes, to ensure smooth processes, responsibilities in place; to further strengthen internal controls, play a control post independent oversight role of evaluation complying with third-party responsibility; to actively make use of internal audit tools detect potential management, streamline, standardize related transactions, strengthening operations in accordance with law. Deepening the information management to ensure full communication zero resistance. To constantly perfect ERP, and BFS+, and PI, and MIS, and SCM, information system based construction, full integration information system, achieved information resources shared; to expand Portal system application of breadth and depth, play information system on enterprise of Assistant role; to perfect daily run maintenance operation of records, promote problem reasons analysis and system handover; to strengthening BFS+, and ERP, and SCM, technology application of training, improve employees application information system of capacity and level. Humanistic care to ensure zero. To strengthening Humanities care, continues to foster company wind clear, and gas are, and heart Shun of culture atmosphere; strengthening love helped trapped, care difficult employees; carried out style activities, rich employees life; strengthening health and labour protection, organization career health medical, control career against; continues to implementation psychological warning prevention system, training employees health of character, and stable of mood and enterprising of attitude, created friendly fraternity of Humanities environment. To strengthen risk management, ensure that the business of zero risk. To strengthened business plans management, will business business plans cover to all level, ensure the business can control in control; to close concern financial, and coal electric linkage, and energy-saving scheduling, national policy trends, strengthening track, active should; to implementation State-owned assets method, further specification business financial management; to perfect risk tube control system, achieved risk recognition, and measure, and assessment, and report, and control feedback of closed ring management, improve risk prevention capacity. To further standardize trading, and strive to achieve according to law, standardize and fair. Innovation of performance management, to ensure that potential employees zero fly. To strengthen performance management, process control, enhance employee evaluation and levels of effective communication to improve performance management. To further quantify and refine employee standards . Work, full play party, and branch, and members in five type Enterprise construction in the of core role, and fighting fortress role and pioneer model role; to continues to strengthening four good leadership construction, full play levels cadres in enterprise development in the成绩课 程 设 计 报 告设计题目锅炉液位控制课程名称过程控制系统姓名刘颖莹学号班级自动化0902导师 何小刚设计日期 2013年 1月 15日门急诊医技楼外脚手架采用悬挑式单排脚手架，基础回填后改为落地式双排脚手架，脚手架搭设高度为23m。病房医技楼外脚手架采用悬挑双排脚手架，分四次悬挑of backbone backbone role; to full strengthening members youth work, full play youth employees in company development in the of force role; to improve independent Commission against corruption work level, strengthening on enterprise business key link of effectiveness monitored. , And maintain stability. To further strengthen publicity and education, improve the overall legal system. We must strengthen safety management, establish and improve the education, supervision, and evaluation as one of the traffic safety management mechanism. To conscientiously sum up the Olympic security controls, promoting integrated management to a higher level, higher standards, a higher level of development. Employees, today is lunar calendar on December 24, the ox Bell is about to ring, at this time of year, we clearly feel the pulse of the XX power generation company to flourish, to more clearly hear XX power generation companies mature and symmetry breathing. Recalling past one another across a railing, we are enthusiastic and full of confidence. Future development opportunities, we more exciting fight more spirited. Employees, let us together across 2013 full of challenges and opportunities, to create a green, low-cost operation, full of humane care of a world-class power generation company and work hard! The occasion of the Spring Festival, my sincere wish that you and the families of the staff in the new year, good health, happy, happy过程控制系统课程设计报告锅炉液位控制系统摘 要在深入理解已学的有关过程控制和DCS系统的基本概念、组成结构、工作原理、系统设计方法、系统设计原则的基础上，结合实际，根据工艺过程、工艺条件和工艺要求，制定正确的控制方案。以过程控制实验室的“EFPT过程控制实验装置”为被控对象、“SUPCON JX-300 DCS”为控制装置，构成一个闭环系统，列写出“EFPT过程控制实验装置”阀门状态表，画出被控对象工艺流程图。设计被控对象特性组态和控制系统一次仪表选型设计，控制系统测控点和控制回路设计，DCS的硬件配置和I/O点配置设计等。设计用以VC2作出水量执行器的锅炉液位L2定值调节、以自来水作水源VC1作执行器的串联式压力定值调节以及以锅炉液位L2串级出水流量F2调节的控制系统。关键词：EFPT过程控制；SUPCON JX-300 DCS；工艺流程图；锅炉液位；- I - 19 -目 录摘 要I第1章DCS系统设计的目的和任务11.1 设计目的11.2设计任务1第2章设计的主要内容与要求22.1 主要设计内容22.2 设计基本要求2第3章设备选型43.1“EFPT过程控制实验装置”阀门状态表43.2一次仪表选型表6第4章系统设计84.1 系统流程图84.2 控制系统一次仪表和DCS I/O点接线图94.3 DCS卡件配置图94.4 DCS系统（控制站卡件）地址配置表；114.5 DCS I/O点位号、注释、量程、单位、报警限及配电设置表124.5.1模拟量输出134.5.2常规控制方案134.5.3信号板上与控制对象连接的现场仪表信号134.6系统控制框图144.7控制回路设计164.7.1水箱液位L2定值调节之一（VC1作出水量执行器）的流程图164.7.2压力P2定值调节之五（用水泵作水源、变频器作执行器的串联式压力调节）的流程图164.7.3锅炉液位L2调节之一串级进水流量F1调节的流程图17总 结18参 考 文 献19总 管 图20第1章 DCS系统设计的目的和任务1.1 设计目的在深入理解已学的有关过程控制和DCS系统的基本概念、组成结构、工作原理、系统设计方法、系统设计原则的基础上，结合联系实际的课程设计题目，使学生熟悉和掌握DCS控制系统的设计和调试方法，初步掌握控制系统的工程性设计步骤，进一步增强解决实际工程问题的能力。1.2设计任务1. 培养学生独立从事DCS控制系统项目的设计能力。2. 培养学生根据工艺过程、工艺条件和工艺要求，制定正确的控制方案的能力。3. 培养学生采用计算机辅助设计软件和工具进行电气线路图设计，采用计算机编写设计报告的计算机应用能力。4. 培养学生严肃认真的科学态度和积极创新精神。第2章 设计的主要内容与要求2.1 主要设计内容 以过程控制实验室的“EFPT过程控制实验装置”为被控对象、“SUPCON JX-300 DCS”为控制装置，构成一个闭环系统，本课程设计将完成该闭环系统的下列一系列工程性设计：1. 被控对象特性设计组态；2. 控制系统一次仪表选型设计；3. 控制系统设计；4. DCS控制装置的I/O点配置与组态设计；5. DCS控制回路组态设计；6. DCS操作站组态设计；7. DCS系统闭环运行调试。2.2 设计基本要求1. 被控对象特性设计组态 通过“EFPT过程控制实验装置”的管道和阀门的开/闭状态，构造一个实验者所希望实现的对象特性，用于本课程设计的控制系统被控对象。列写出“EFPT过程控制实验装置”阀门状态表，画出被控对象工艺流程图。2. 控制系统一次仪表选型设计 根据被控对象组态设计，确定“EFPT过程控制实验装置”中一次仪表的使用情况，查阅一次仪表型号、量程等参数，编制一次仪表位号，列出一次仪表选型表。3. 控制系统测控点和控制回路设计4. 画出带测控点的工艺管道流程图（P&ID图）。5. 画出控制回路方框图。6. DCS的硬件配置和I/O点配置设计7. 根据过程控制实验室的“SUPCON JX-300 DCS”硬件配置，确定本课程设计所需的DCS卡件和I/O点。画出DCS卡件配置图。8. 控制系统一次仪表和DCS I/O点接线设计，画出控制系统一次仪表和DCS I/O点接线图。9. DCS系统硬件组态设计10. 在工程师站上完成DCS系统的主控卡件组态、通信卡件组态、I/O卡件组态和DCS I/O点组态设计。列出I/O卡件、I/O点地址表，列出I/O点位号、注释、量程、单位、报警限及配电设置表。第3章 设备选型3.1“EFPT过程控制实验装置”阀门状态表VC1断开V38断开VC2断开V39断开V21断开V40断开V25断开V42断开V30断开V43断开V33断开V51断开V35断开其于开关全部闭合现场仪表包括：序号图位号型号规格名称用途1P1-1(PL-1)Y-10000.25MPa弹簧管压力表进水压力指示2P2-T(PT-2)DBYG0100KPa(420mA)扩散硅压力变送器出水压力变送器3F1-E(FE-1)LDG-10S0300L/h电磁流量传感器进水流量检测4F1-1T(FIT-1)LD2-4B(420 mA)电磁流量转换器进水流量变送和显示5F2-E(FE-2)LDG-10S0300L/h电磁流量传感器出水流量检测6F2-1T(FIT-2)LD2-4B(420 mA)电磁流量转换器出水流量变送和显示7L1-T(LT-1)DBYG04Kpa(0400mm)(420mA)扩散硅压力变送器水箱液位变送8L2-T(LT-2)DBYG04Kpa(0400mm)(420mA)扩散硅压力变送器锅炉液位变送9L3-T(LT-3)DBYG04Kpa(0400mm)(420mA)扩散硅压力变送器水槽液位变送10TIT-1(TE-1)WZP-270155100mmPt100铂电阻锅炉水温检测11TIT-2(TE-2)WZP-270155100mmPt100铂电阻夹套水温检测12M1QS201行程16mm直行程电子式电动执行器配Vc1调节阀13VC1VT-16DN=20mmdN =10mm线性铸钢阀进水流量调节阀14M2QS 201行程16mm直行程电子式电动执行器配Vc2调节阀15VC2VT-16DN=20mmdN =10mm线性铸钢阀出水流量调节阀3.2一次仪表选型表仪表名参数压力变送器电磁流量转换器电磁流量传感器QS智能型电动调节阀电动机型号DBYGLDZ-4BLDG-10SQSVP-16KCHL2-20输出信号420mA-DC420mA 420mA-DC量程04KP工作压力68KP精度0.51级防爆标志ibIICT6流量范围00.3m3/h工作温度0120工作压力4KP防护等级IP65IP65负载电阻0750电源220V 50HZ220V 50HZ消耗功率30VA35VA0.37KW公称通径20mm公称压力16KP介质温度-40+200行程16mm转速2900r/min流量2m3/h高度14m位号LT-1LT-2FT-1FT-2MV-1MV-2第4章 系统设计通过“EFPT过程控制实验装置”的管道和阀门的开/闭状态，构造一个实验者所希望实现的对象特性。高位水箱提供锅炉的进水，第一组电磁流量转换器与电磁流量传感器测量进水流量，锅炉为被控对象；第二组电磁流量转换器与电磁流量传感器测量出水量，水槽为储水容器，提供管道用水。4.1 系统流程图4.2 控制系统一次仪表和DCS I/O点接线图4.3 DCS卡件配置图SUPCONJX-300SP251-1SP251-1SP251-1SP251-16# CSSP221SP243XSP233SP000SP313SP313SP313SP000SP316SP316SP316SP000SP335SP322SP322SP000SP363SP364SP000SP000012345678910111213141516口中继式集线器24口交换机过程控制实验室SUPCON JX-300X 机柜配制DCS卡件配置图4.4 DCS系统（控制站卡件）地址配置表；模块名 称性能型号主控卡IP地址数据模块地址IO模块地址可用的IO通道地址DCS信号转接板端子号电源指示卡SP221主控卡CPUSP243X128.128.1.6数据转发卡SP23300卡件挡板SP000电流信号输入卡4路输入4-20mASP3130002，03NAI3,NAI4电流信号输入卡4路输入4-20mASP3130100,0102,03NAI5,NAI6NAI7,NAI8电流信号输入卡4路输入4-20mASP3130200,0102,03NAI9,NAI10NAI11,NAI12卡件挡板SP000热阻信号输入卡2路输入（Pt100）SP31604热阻信号输入卡2路输入（Pt100）SP3160500,01Pt-3,Pt-4热阻信号输入卡2路输入（Pt100）SP3160600,01Pt-5,Pt-6卡件挡板SP000脉冲量输入卡4路输入，最高响应频率SP3350803P4模拟量输出卡4路输出4-20mASP3220903NA04模拟量输出卡4路输出4-20mASP3221000,0102,03NA05,NA06NA07,NA08卡件挡板SP000触电型开关量输入卡SP3631203,0405,06DI4,DI5DI6,DI7继电器开关量输入卡SP3641301,02,03,0405,06卡件挡板SP000卡件挡板SP0004.5 DCS I/O点位号、注释、量程、单位、报警限及配电设置表 DCS I/O点位号注释量程单位报警限配电设置LT-1水箱液位0400毫米高限350低限40不配电LT-2锅炉液位0400毫米高限350低限40不配电FT-1进水流量0300升/时高限260低限30不配电FT-2出水流量0300升/时高限260低限30不配电M1进水阀位0100%高限90低限10不配电M2出水阀位0100%高限90低限10不配电M1Ao1进水控制不配电M2Ao2出水控制不配电4.5.1模拟量输出 位 号M1Ao1M2Ao2注 释进 水 控 制出 水 控 制阀 特 性气 开 阀气 开 阀信 号 制III 型III 型4.5.2常规控制方案NO 0001注 释锅炉液位控制出 水 流 量控 制 方 案单 回 路手 操 器回 路 1输 入M1M2回 路1 位 号S06-L000S06-L0014.5.3信号板上与控制对象连接的现场仪表信号序号信号名称测量范围输出信号1出水压力0100KPa420mA0.21V/15V2进水流量0300L/h420mA0.21V/15V3出水流量0300L/h420mA0.21V/15V4水箱液位0400mm420mA0.21V/15V5锅炉液位0400mm420mA0.21V/15V6水槽液位0400mm420mA0.21V/15V7锅炉水温0100oC100138.58夹套水温0100oC100138.59进水电动调节机构控制信号420mA10进水电动调节机构阀位信号016mm420mA15V11出水电动调节机构控制信号420mA12出水电动调节机构阀位信号016mm420mA15V13滞后温度0100oC100138.54.6系统控制框图注释地址型号数据转发卡00SP233电流信号输入卡00SP313电流信号输入卡01SP313模拟量输出卡10SP322主调节器参数设定：上限报警(HIAL)405下限报警(LOAL)-10正偏差报警(dHAL)405负偏差报警(dLAL)405比例带(P)30积分时间(I)20微分时间（D）5输入规格（Sn）33运行状态(run)1输入上限显示值（dIH）400输出方式(oP1)4输出上限（oPH）100通讯地址（Addr）系统功