科隆流量计算机SUMMIT8800手册

SUMMIT 8800 Supervisory Flow Computer Handbook IMPORTANT INFORMATION MA_SUMMIT_EN.docx / Pub001 / Rev. 1 01/08 Page 2 of 42 IMPORTANT INFORMATION Our company pursues a policy of continuous development and product improvement. The Information contained in this document is, therefore subject to change without notice. Some display descriptions and menus may not be exactly as described in this manual. However, due the straight forward nature of the display this should not cause any problem in use. To the best of our knowledge, the information contained in this document is accurate. However, our company cannot be held responsible for any errors, omissions or inaccuracies or any losses incurred as a result of them. In the design and construction of this equipment and instructions contained in this manual, due consideration has been given to safety requirements in respect of statutory industrial regulations Users are reminded that these regulations similarly apply to installation, operation and maintenance, safety being mainly dependent upon the skill of the operator and strict supervisory control IMPORTANT INFORMATION MA_SUMMIT_EN.docx / Pub001 / Rev. 1 01/08 Page 3 of 42 Contents MA_SUMMIT_EN.docx / Pub001 / Rev. 1 01/08 Page 4 of 42 Contents 1 About this manual and getting started 6 1.1 Information in this manual 6 1.2 Safety Information 6 1.3 Who should use this manual 6 1.4 Versions covered in this manual 6 1.5 Getting Started 6 1.6 Packing List 6 2 General Description 7 2.1 Flow computer description 7 3 Operation 8 3.1 Front Panel Controls 8 3.1.1 Touch Screen 8 3.1.2 Twist and Click Rotary Control 8 3.2 Display 8 3.2.1 Navigation Controls Main Menu 8 3.2.2 Main Menu items 9 3.2.3 Audit Log 10 3.3 Front panel indicators 12 3.4 Front panel Programming Port 12 3.5 Mode Switches (rear panel) 13 4 Maintenance, Installation and Calibration 14 4.1 Maintenance 14 4.1.1 Initial Checks 14 4.1.2 Replacement Parts 14 4.1.3 Back Up Battery Replacement 15 4.1.4 SD Card Replacement 15 4.1.5 Cleaning of Front Panel Touch Screen 15 4.2 Installation 16 4.2.1 Mechanical Installation 16 4.2.2 Electrical Installation 17 4.3 Calibration 22 4.3.1 Input Signals 22 4.3.2 Output Signals 22 5 Circuit Board Description and Settings 23 5.1 Circuit Board Description 23 5.1.1 Digital Input/ Output Board Description 23 5.1.2 Analogue Input / Output Board Description 23 5.1.3 Communication Board Description 24 5.1.4 Auxiliary Board Description 24 5.1.5 PSU Board Description 24 5.2 Circuit Board Settings 25 5.2.1 Digital Input/ Output Board Settings 25 5.2.2 Analogue Input/ Output Board Settings 27 5.2.3 Communication Board Settings 29 5.2.4 Auxiliary Board Settings 30 5.2.5 PSU Board Settings 31 5.2.6 Rear Panel 32 6 Technical Data 33 MA_SUMMIT_EN.docx / Pub001 / Rev. 1 01/08 Page 5 of 42 6.1 General 33 6.2 Inputs 34 6.3 Outputs 35 6.4 Communication 36 6.5 Power Supply 36 7 Appendix 1 37 7.1 TERMINAL CONNECTIONS 37 7.1.1 Digital I/O Board Terminal Connections 37 7.1.2 Analogue I/O Board Terminal Connections 39 7.1.3 Analogue I/O Board Comms Connector pins 40 7.1.4 Network communication card pin connections 41 7.1.5 Power Supply Terminals 42 Contents Figure List Figure 1 Button highlighted by Rotary Control 8 Figure 2 Button selected by Rotary Control 8 Figure 3 Menu Navigation Controls 8 Figure 4 Alarm Page Example 10 Figure 5 Audit Log Example 10 Figure 6 Front Panel LEDs 12 Figure 7 USB Connector and Messages 12 Figure 8 Mode Switch settings 13 Figure 9 Chassis Dimensions 16 Figure 10 Terminal Block Tension Clamp 17 Figure 11 Typical HART Transmitter Connections 18 Figure 12 Digital Input internal circuit 19 Figure 13 Typical Analogue Input Connections 20 Figure 14 Direct PRT Connection 20 Figure 15 Internal RS485 Termination network 21 Figure 16 Digital I/O Board Digital Input Link Setting 25 Figure 17 Digital I/O Board HART Loop Link Settings 26 Figure 18 Digital I/O Board RS485 Termination Link Setting 26 Figure 19 Analogue I/O Board Digital Input Link Settings 27 Figure 20 Analogue I/O board HART Loop and I/O Function Link Settings 28 Figure 21 Analogue I/O Board RS485 Termination Link Setting 28 Figure 22 Communication Board Link Setting 29 Figure 23 Auxiliary Board Components 30 Figure 24 PSU Board Components 31 Figure 25 Rear Panel View 32 Contents 1 About this manual and getting started MA_SUMMIT_EN.docx / Pub001 / Rev. 1 01/08 Page 6 of 42 1 About this manual and getting started 1.1 Information in this manual This manual tells you how to install, configure, operate and service the Supervisory Flow Computer. Information is also given regarding troubleshooting typical problems that may occur. However the troubleshooting information is at an assembly replacement level only and this manual is not intended to be used for component level service. This manual does not cover any devices or peripheral components that are to be installed and connected to the flow computer it is assumed that such devices are installed in accordance with the operating instructions supplied with them. 1.1 Safety Information Please read these instructions carefully before assembling or installing this product to avoid danger to people, pets and devices. Installation of this product may only be performed by qualified personnel. IMPORTANT The flow computer will come with all Links and internal switches set to Factory Default settings see Section 5.0. Before any Power or signal connections are applied to the flow computer the operator should ensure that the links are set the correct position for the appropriate to the intended use. Failure to do so could result in damage to the flow computer and any associated equipment. This device is Powered from +24V dc . Do not touch and of the internal parts whilst the unit is powered. Turn off the power to the device before opening the device or installing the product . Only switch power on when the device is fully configured, installed and all covers are securely in place. 1.2 Who should use this manual This manual is intended to be used by anyone who operates, installs, uses or services the flow computer. 1.3 Versions covered in this manual All Versions. 1.4 Getting Started This chapter tells where to start, unpacking, configuring. 1.5 Packing List The box the flow computer comes packed in should contain the following items:- Flow Computer with option cards pre-installed CD containing configuration software and operating Instructions Terminal connecting blocks for the fitted option boards USB A-B standard cable. 2 General Description MA_SUMMIT_EN.docx / Pub001 / Rev. 1 01/08 Page 7 of 42 2 General Description 2.1 Flow computer description The flow computer is an advanced device for measuring and calculating the flow of Gases and Liquids, using connected metering devices. Transducers and internal algorithms to International standards. The flow computer is configured using the supplied configuration software running on a PC or laptop computer. Initially there are a number of basic decisions that need to be made in order to configure the device for use. Tthe configuration software will guide the operator through the various choices that need to be made. The most important types are as follows: Fluid type Gas or Liquid Number of Streams to be configured 1, 2, 3, 4 or 5 Meter types, for Gas Turbine, Rotary or other pulse meter type Ultrasonic Meter Orifice or Venturi type Meter types for Liquid Turbine or other pulse meter type. Secondary transducer types to be used Pressure Temperature Density Relative Density Differential Pressure Gas Component Secondary transducer measurement methods HART 4-20mA PRT Pulse Input Serial Connection. A complete list of all calculations and configuration settings is contained in the manual Calculation List 3 Operation MA_SUMMIT_EN.docx / Pub001 / Rev. 1 01/08 Page 8 of 42 3 Operation 3.1 Front Panel Controls There are two front panel controls, the touch screen and 360degree knob. Both these controls allow the user to access the main menu and view, edit or manipulate the items shown on the display panel. 3.1.1 Touch Screen The touch screen is the display area, any button or menu item or similar that is shown on the display can be touched to operate or perform the specified function e.g. if the Main Menu button is pressed , then the main menu will appear on the display at the left hand side. A button will generally indicate it has been pressed by either changing colour or by giving the appearance of movement or by highlighting the area pressed. 3.1.2 Twist and Click Rotary Control The knob operates in two ways, firstly as a continuously variable 360 degree control that scrolls through each of the possible buttons on a display. To go up the list, rotate the control anti-clockwise; to go down the list, rotate clockwise. The desired item will be highlighted or shown with the red indicators. To select or operate the selected item, press the knob inwards until it clicks. The selected item with then be highlighted or shown with green indicators (see below). Figure 1 Button highlighted by Rotary Knob Figure 2 Button selected by Rotary Knob 3.2 Display 3.2.1 Navigation Controls Main Menu The menu items will appear as a list on the right hand side of the display screen Navigation controls at the top of the list and at the bottom allow access to all items in the menu. If a menu item is selected and has more than one page, then page navigation controls will appear at the bottom of the screen as shown in figure 3. The indicator shows the current page number and how many pages under that menu item, and the arrow keys give access to the first, page, last page or allow the number numbers to be incremented or decremented. Figure 3 Menu Navigation Controls 3 Operation MA_SUMMIT_EN.docx / Pub001 / Rev. 1 01/08 Page 9 of 42 3.2.2 Main Menu items The main operating Menu of the Flow computer can be accessed by touching the Main Menu Button which is always on the bottom left corner of the display screen. A typical list of items available in the Main menu item list are: Totals Line Conditions Relative Density Heating Value Stream 1 Superior Composition Stream 1 Inferior Edit Mode Data Logs Supervisory Alarm Log Audit Log System Information Calibration Settings The majority of Main Menu items are basically short cuts to groups of Display pages, e.g. Totals is a short cut to pages that include totals of all types. The following pages however, have additional functions which are explained in this paragraph. Edit Mode Alarm Log Audit Log Supervisory System Information Settings Calibration 3 Operation MA_SUMMIT_EN.docx / Pub001 / Rev. 1 01/08 Page 10 of 42 Edit Mode The Edit Mode allows User determined items to be altered using the front panel controls. When this menu item is selected the user will be prompted to enter a four digit numeric password, to gain access to the calibration pages. It is possible to set-up a maximum of three different passwords and each of these passwords can be set to allow access or not to the calibration pages, these passwords are the same as used in the EDIT mode. In its factory default condition the three available passwords are 1111, 2222 and 3333. The User must then select an item to be edited from the list of available items, then using the Navigation and Keyboard keys 0-9 etc a new value can be entered and so on. Once all items to be changed have been updated , Edit mode can be left using the Main Menu key , and at this point data can be committed into the operational memory of the flow computer. Alarm Log Figure 4 Alarm Page Example A typical Alarm log display is shown in Figure 4. Accountable alarms are shown in Red and Non accountable alarms and warnings in Blue. Any current Alarm will be accompanied by a FLASHING LED of the corresponding alarm type. This means the Alarms occurrence has not been acknowledged. An Alarm can be acknowledged by pressing the Acknowledge button at the button of the Alarm Log page. Once acknowledged the corresponding Alarm LED with stop flashing and be on continuously. Past alarms can be cleared from the Alarm Log by pressing the Clear button at the button of the Alarm Log page. A complete list of Alarms can be found in the document Manual Flow Computer alarms. 3.2.3 Audit Log Figure 5 Audit Log Example A typical Audit Log display is shown in Figure 5 , the audit log will contain all items that could effect the operation of the flow computer, e.g. Change of Data, or Alarm status. 3 Operation MA_SUMMIT_EN.docx / Pub001 / Rev. 1 01/08 Page 11 of 42 Supervisory The Supervisory page is used to display a diagrammatical view of the basic system set up. Such a display would include Meters, Transmitters and can give a summary idea of the flowing conditions. System Information The System Information Page and Board information page , contains all relevant information as to Software and Hardware Versions fitted in the Unit , together with Silicon Serial Numbers of all fitted circuit boards. Settings The Settings Page , contains no critical Setting controls , including display Controls and Calibration and Language control settings. 3 Operation MA_SUMMIT_EN.docx / Pub001 / Rev. 1 01/08 Page 12 of 42 3.3 Front panel indicators There are five indicator LEDs on the front panel, from top to bottom these are as shown in Figure 6 below. Power ON GREEN Accountable Alarm RED Non-accountable Alarm RED Fault RED Low or High Flow Limit YELLOW Figure 6 Front Panel LEDs 3.4 Front panel Programming Port The programming port on the front panel is a USB standard type B version. The programming port is used for downloading of configuration and setup data and files and for uploading of result, table and report data. It should always be used in conjunction with the Windows software supplied with the unit. Figure 7 USB Connector and Messages On first connection to a PC loaded with the Windows software and USB Drivers , messages as shown on figure 7 will appear on the PC screen. The USB port will then recognise the flow computer device each time it is connected via the USB socket. Once the USB port is correctly configured for the flow computer, the supplied windows software can be used to configure, and download information to the connected flow computer. Instructions for the installation and operation of the Software are contained on the supplied CD. 3 Operation MA_SUMMIT_EN.docx / Pub001 / Rev. 1 01/08 Page 13 of 42 3.5 Mode Switches (rear panel) On the rear panel are 4 Mode or Function switches . These determine the basic operating mode of the flow computer. The designation and function of the mode switches is as follows:- Figure 8 Mode Switch settings For Normal operation the Unit should be set to Run Mode. Boot Mode should only be used for downloading of New Software Versions in conjunction with the supplied Windows operating software. If Both Security switches 2 and 3 are set to Off then the security of the machine is fully OPEN If Both Security switches 2 and 3 are set to On then the security of the machine is fully SECURE If either Mode switch 2 or Mode switch 3 is set to On then the security of the machine is Partial Secure. Switch No. ON OFF 1 Run Mode Boot Mode 2 Security 2 On Security 2 Off 3 Security 3 On Security 3 Off 4 No Function 4 Maintenance, Installation and Calibration MA_SUMMIT_EN.docx / Pub001 / Rev. 1 01/08 Page 14 of 42 4 Maintenance, Installation and Calibration 4.1 Maintenance No routine servicing is required to ensure continuous operation, however should a system failure occur during operation, then the most likely cause of malfunction is that of a requirement not being fully or correctly implemented. If a fault or warning occurs, the cause should be determined in a logical and systematic manner and a guide is given below. Caution Static Precautions Some parts of the instrument such as circuit boards may be damaged by static electricity . It is therefore essential when carrying out any Maintenance or Installation work that an earthed wrist strap be worn whenever internal parts of the instrument are handled. 4.1.1 Initial Checks Check that the power supply is of the correct type and value. Check the internal fuse F1 and that the power supply polarity is correct. Ensure that all input and output connections to the plugs and sockets at the rear of the Flow computer are satisfactory and the plugs are engaged firmly and in the correct sockets. Ensure that all of the data entered via the keyboard or programmed via software is correct and that all of the calibration data has been entered and is correct. Switch off the power to the Flow computer and check that all of the circuit boards are fully engaged in their sockets and are positioned in the correct location. Carry out a visual inspection of all wires and cables for obvious loose or broken connections. Check that all external signal transmitters have the correct power supply voltages and that they are operational. 4.1.2 Replacement Parts The following user replacement parts are available for maintenance purposes:- Description Part No. PSU Board 3000-302 Auxiliary Board 3000-303 Digital Input/Output Board 3000-304 Communication Board 3000-305 Analogue Input/Output Board 3000-306 USB A-B Cable 2m long Auxiliary Board Replacement Battery BR2330 SD Card 1Gb SD Card 2Gb When replacement boards are fitted it may be necessary to change the customer link settings. The position and function of all customer links is described in Section 5 4 Maintenance, Installation and Calibration MA_SUMMIT_EN.docx / Pub001 / Rev. 1 01/0