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MachineDesignandmanufacturingMachinedesignistheapplicationofscienceandtechnologytodeviseneworimprovedproductsforthepurposeofsatisfyinghumanneedsItisavastfieldofengineeringtechnologywhichnotonlyconcernsitselfwiththeoriginalconceptionoftheproductintermofitssize,shapeandconstrictiondetails,butalsoconsidersthevariousfactorsinvolvedinthemanufacture,marketinganduseoftheproduct.Peoplewhoperformthevariousfunctionsofmachinedesignaretypicallycalleddesigners,ordesignengineers.MachinedesignisbasicallyacreativeactivityHowever,inadditiontobeinginnovative,adesignengineermustalsohaveasolidbackgroundintheareasofmechanicaldrawing,kinematics,dynamics,materialsengineering,strengthofmaterialsandmanufacturingprocesses.Asstatedpreviously,thepurposeofmachinedesignistoproduceaproductwhichwillserveaneedformanInventions,discoveriesandscientificknowledgebythemselvesdonotnecessarilybenefitpeople;onlyiftheyareincorporatedintoadesignedproductwillabenefitbederivedItshouldberecognized,therefore,thatahumanneedmustbeidentifiedbeforeaparticularproductisdesignedMachinedesignshouldbeconsideredtobeanopportunitytouseinnovativetalentstoenvisionadesignofaproduct,toanalyzethesystemandthenmakesoundjudgmentsonhowtheproductistobemanufacturedItisimportanttounderstandthefundamentalsofengineeringratherthanmemorizemerefactsandequationsTherearenofactsorequationswhichalonecanbeusedtoprovideallthecorrectdecisionsrequiredtoproduceagooddesignOntheotherhand,anycalculationsmademustbedonewiththeutmostcareandprecision.Forexample,ifadecimalpointismisplaced,anotherwiseacceptabledesignmaynotfunctionGooddesignsrequiretryingnewideasandbeingwillingtotakeacertainamountofrisk,knowingthatifthenewideadoesnotworktheexistingmethodcanbereinstatedThusadesignermusthavepatience,sincethereisnoassuranceofsuccessforthetimeandeffortexpendedCreatingacompletelynewdesigngenerallyrequiresthatmanyoldandwell-establishedmethodsbethnistasideThisisnoteasysincemanypeopleclingtofamiliarideas,techniquesandattitudesAdesignengineershouldconstantlysearchforwaystoimproveanexistingproductandmustdecidewhatold,provenconceptsshouldbeusedandwhatnew,untriedideasshouldbeincorporatedNewdesignsgenerallyhave“bugs”orunforeseenproblemswhichmustbeworkedoutbeforethesuperiorcharacteristicsofthenewdesignscanbeenjoyedThusthereisachanceforasuperiorproduct,butonlyathigherriskItshouldbeemphasizedthat,ifadesigndoesnotwarrantradicalnewmethods,suchmethodsshouldnotbeappliedmerelyforthesakeofchangeDuringthebeginningstagesofdesign,creativityshouldbeallowedtoflourishwithoutagreatnumberofconstraintsEventhoughmanyimpracticalideasmayarise,itisusuallyeasytoeliminatethemintheearlystagesofdesignbeforefirmdetailsrequiredbymanufacturingInthisway,innovativeideasarenotinhibitedQuiteoften,morethanonedesignisdeveloped,uptothepointwheretheycanbecomparedagainsteachotherItisentirelypossiblethatthedesignwhichisultimatelyacceptedwilluseideasadstinginoneoftherejecteddesignsthatdidnotshowasmuchoverallpromise.PsychologistsfrequentlytalkabouttryingtofitpeopletothemachinesoperateIt,isessentiallytheresponsibilitythedesignengineertostrivetofitmachinestopeopleThisisnotaneasytask,sincethereisreallynoaveragepersonforwhichcertainoperatingdimensionsandproceduresareoptimumAnotherimportantpointwhichshouldberecognizedisthatadesignengineermustbeabletocommunicateideastootherpeopleifthey,tobeincorporatedInitially,thedesignermustcommunicateapreliminarydesigntogetmanagementapprovalThisisusuallydonebyverbaldiscussionsinconjunctionwithdrawinglayoutsandwrittenmaterialTocommunicateeffectively,thefollowingquestionsmustbeanswered:(1)Doesthedesignreallyserveahumanneed?(2)Willitbecompetitivewithexistingproductsofrivalcompanies?(3)Isiteconomicaltoproduce?(4)Canitbereadilymaintained?(5)Willitsellandmakeaprofit?Onlytimewillprovidethetrueanswerstotheprecedingquestions,buttheproductshouldbedesigned,manufacturedandmarketedonlywithinitialaffirmativeanswersThedesignengineeralsomustcommunicatethefinalizeddesigntomanufacturingthroughtheuseofdetailandassemblydrawingsQuiteoften,aproblemwilloccurduringthemanufacturingcycleItmaybethatachangeisrequiredinthedimensioningortolerancingofapartsothatitcanbemorereadilyproducedThisfallsinthecategoryofengineeringchangeswhichmustbeapprovedbythedesignengineersothattheproductfunctionwillnotbeadverselyaffectedInothercases,adeficiencyinthedesignmayappearduringassemblyortestingjustpriortoshippingTheserealitiessimplybearoutthefactthatdesignisalivingprocessThereisalwaysabetterwaytodoitandthedesignershouldconstantlystrivetowardsfundingthatbetterwayInthedevelopmentofmanufacturingplans,computer-aidedprocessplanningcanbethepreparationofthousandsofprocessesandprocessingProcesstoselectthebestprocessingprogramIntheworkshop,thedistributedintelligenceofthisformtothemicroprocessortocontrolmachinetools,automaticcontrolforloadingandunloadingmaterialsPreparationandworkshoponthecurrentstateofthecollectionofinformations.However,theseseparatereformsarestillfarfromenough.WhatweneedisacommonsoftwareEndedbeforetheterminalfromalltheautomationcontrolsystem.Ingeneral,thecomputercanprovideawiderangeofintegrated,timelyandaccurateinformationcanbeministriestoimproveDoorsbetweentheexchangeandcommunication,theintroductionofmorestringentcontrol,andoftentoenhancetheoverallqualityofthewholesystemAndefficiency.Forexample,toimproveexchangeandcommunicationwillmeanthatthedesignofbettermanufacturability.NCprogrammersandprocessequipmentdesignershavetheopportunitytoputforwardtheviewsofproductdesigners,andviceversa.Thuscanreducethetechnicalaspectsofthechange,andthenecessarychangesforthosewhocanmoreeffectivelytodealwith.Thecomputercannotonlychangemorequicklyonthedetailsofthemake,butalsocanchangethenthedatatotellusers.Theuseofup-to-datedataontheproductioncontrolprocesscanbeapointofordertodevelopbetterandmoreefficientproductionProgress.Thus,expensiveequipmentcanbebetterutilizedtoimprovethepartsintheproductionprocessofthedeliveryofEfficiencyandreducethecostoftheproductsProductqualitycanbeimproved.Forexample,notonlycanimprovethedesignaccuracy,butalsoenablesqualityassurancePermittheuseofdesigndatadepartments,toavoiderrorsduetoamisunderstanding.Canmakepeoplebetteraccomplishtheirwork.Byavoidingthelengthycalculationandwritethework-Thisinformationisnottofindthetime-thecomputernotonlymakespeopleworkmoreeffectively,butalsoLiberatethemtodoonlytheworkofmancando:tothinkcreatively.ComputerIntegratedManufacturingwillalsoattractnewtalentintothemanufacturingsector.Wastoattracttalentedpeoplefromthereasonforthisisthattheyhopethatamodern,technologicallyadvancedenvironment.Inmanufacturingengineering,CAD/CAMequipmenttoreducetheprocessdesign,NCprogrammingandthepreparationoftheProcessRequired.Moreover,speeduptheresponsespeed,whichwilleventuallybeoutsidethecurrentprocessingoftheworkcommissionedfrominternalstafftocomplete.机械设计与制造业机械设计是一门通过设计新产品或者改进老产品来满足人类需求的应用技术科学。它是一个广阔的工程技术领域,不仅要研究产品在尺寸、形状和详细结构等方面的基本构思,还要考虑产品在制造、销售和使用等方面的有关问题。进行各种机械设计工作的人员通常被称为设计人员或者设计工程师。机械设计是一项创造性的工作。设计工程师不仅在工作上要有创新性,还必须在机械制图、运动学
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