2014年管道压力元件修订版质量保证手册翻译

文件编号DOCUMENTNOQPM/ZT09泉州市中天石油化工机械制造有限公司QUANZHOUZHONGTIANPETROCHEMICALMACHINERYFABRICATIONCO,LTD压力管道元件制造PRESSUREPIPECOMPONENTSMANUFACTURE质量保证手册QUALITYCONTROLMANUAL（第四版THEFOURTHEDITION）编制PREPARED年YEAR月MONTH日DATE审核CHECKED年YEAR月MONTH日DATE批准APPROVED年YEAR月MONTH日DATE受控状态CONTROLLEDSTATE持有人HOLDER分发编号DISTRIBUTIONNO2014年11月10日发布/2015年1月1日实施ISSUEDONNOVEMBER10,2014/IMPLEMENTEDONJANUARY1,2015文件目录DOCUMENTLIST章节CHAPTER内容CONTENT页码PAGE00目录CATALOGUE201公司简介COMPANYPROFILE403手册颁布令MANUALISSUANCEORDER704任命书APPOINTMENTBOOK1005质量方针和目标QUALITYPOLICYANDGOALS1206目的及适用范围AIMSANDAPPLICATIONRANGE1707术语和缩写TERMSANDABBREVIATION201管理职责MANAGEMENTRESPONSIBILITY222质量保证体系文件QUALITYCONTROLSYSTEMDOCUMENT493文件和记录控制DOCUMENTANDRECORDCONTROL534合同控制CONTRACTCONTROL595设计控制DESIGNCONTROL646材料、零部件控制MATERIALANDCOMPONENTSCONTROL687作业（工艺）控制OPERATIONTECHNOLOGYCONTROL768焊接控制WELDINGCONTROL819热处理控制HEATTREATMENTCONTROL8810无损检测控制NDTCONTROL9111理化检验控制PHYSICALANDCHEMICALINSPECTIONCONTROL9512检验与试验控制INSPECTIONANDTESTCONTROL9913设备和检验与试验装置控制EQUIPMENT,INSPECTIONANDTESTDEVICECONTROL10414不合格品（项）控制DEFECTIVEGOODSITEMCONTROL11115质量改进与服务QUALITYIMPROVEMENTANDSERVICE11616人员的培训、考核及其管理STAFFTRAINING,ASSESSMENTANDMANAGEMENT12117其它过程控制（成型、整形）OTHERPROCEDURECONTROLMOLDING,REFORMING12718执行特种设备许可制度IMPLEMENTSPECIALEQUIPMENTLICENSESYSTEM132附录APPENDIX1程序、工艺守则、管理制度目录CATALOGUEOFPROCEDURE,TECHNOLOGYPRINCIPLEANDMANAGEMENTSYSTEM136附录APPENDIX2制造与检验引用标准MANUFACTUREANDINSPECTIONREFERENCESTANDARD140附录APPENDIX5特种设备制造质保体系要求与ISO9001要求对照表REQUIREMENTCOMPARISONTABLEOFSPECIALEQUIPMENTMANUFACTUREQUALITYCONTROLSYSTEMANDISO9001143附录APPENDIX6质量管理体系职能分配表QUALITYMANAGEMENTSYSTEMFUNCTIONALDISTRIBUTIONTABLE146文件名称NAME公司简介COMPANYPROFILE版次VERSION第3版THIRD修改状态MODIFICATIONSTATE第0次ZERO泉州市中天石油化工机械制造有限公司QUANZHOUZHONGTIANPETROCHEMICALMACHINERYFABRICATIONCO,LTD压力管道元件制造质量保证手册QUALITYCONTROLMANUALOFPRESSUREPIPECOMPONENTSMANUFACTURE页码PAGE第1页共3页PAGE1OF3PAGES01公司简介COMPANYPROFILE泉州市中天石油化工机械制造有限公司（以下简称公司）始建于2000年，位于福建省泉州市洛江区万安科技园。公司注册资金1658万元，总资产3550万元。各种管件年生产能力3000吨，现有职工82人，专业技术人员12名。近三年销售额均超过4500万元。QUANZHOUZHONGTIANPETROCHEMICALMACHINERYFABRICATIONCO,LTDHEREINAFTERREFERREDASCOMPANYHASBEENESTABLISHEDIN2000ANDLOCATEDATWANANTECHNOLOGYZONE,LUOJIANGDISTRICT,QUANZHOUCITY,FUJIANPROVINCEITSREGISTEREDCAPITALIS1658MILLIONYUANANDITSTOTALCAPITALHASACHIEVED355MILLIONYUANITSANNUALPRODUCTIONOFALLKINDSOFPIPEFITTINGSIS3000TONSITHAS82STAFFS,INWHICH12STAFFSAREPROFESSIONALSITSAMOUNTOFSALESISOVER45MILLIONYUANINLASTTHREEYEARS随着公司不断地发展壮大，公司的管件车间厂房已不能满足生产需求，公司管件车间于2010年2月搬迁到泉州市惠安县东桥镇，总面积达到42000平方米，管件生产车间的建筑面积达6400平方米。ALONGWITHTHECOMPANYDEVELOPINGANDEXPANDING,THEPLANTSFORPIPEFITTINGSCANNOTMEETPRODUCTIONREQUIREMENTS,SOTHEYHAVEBEENMOVEDTODONGQIAOTOWN,HUIANCOUNTRY,QUANZHOUCITYONFEBRUARY,2010ITSTOTALAREAHASREACHED42000SQUAREMETERS,ANDTHEBUILDINGAREAOFPIPEFITTINGPLANTHASREACHED6400SQUAREMETERS公司前身是三明市石油化工机械厂管件车间搬迁发展而来，生产管件已有二十多年的时间，现有管件生产设备60余台，包括可煨制530的中频感应加热弯管机、可推制530无缝弯头大型推制机、500吨液压机、300吨液压弯管机，热处理炉等。是福建省专业生文件名称NAME公司简介COMPANYPROFILE版次VERSION第3版THIRD修改状态MODIFICATIONSTATE第0次ZERO泉州市中天石油化工机械制造有限公司QUANZHOUZHONGTIANPETROCHEMICALMACHINERYFABRICATIONCO,LTD压力管道元件制造质量保证手册QUALITYCONTROLMANUALOFPRESSUREPIPECOMPONENTSMANUFACTURE页码PAGE第2页共3页PAGE2OF3PAGES产钢制管件产品的主要企业，中石化管件产品的合格供应商、同时还是福建省大型船舶制造厂管件供应定点企业。THECOMPANYISDERIVEDFROMTHEPIPEFITTINGPLANTOFSANMINGPETROCHEMICALMACHINERYFACTORYITHASPRODUCEDPIPEFITTINGSFORMORETHAN20YEARSITHASOVER60UNITSEQUIPMENTFORPRODUCINGPIPEFITTINGS,INCLUDINGMEDIUMFREQUENCYINDUCTIONHEATINGPIPEBENDERWHICHCANBEND530PIPEFITTINGS,LARGESEAMLESSELBOWPUSHINGMACHINEWHICHCANBEND530PIPEFITTINGS,HYDRAULICMACHINEWITH500TONS,HYDRAULICBENDERWITH300TONS,HEATTREATMENTFURNACE,ETCITISONEOFTHEMAINPROFESSIONALENTERPRISESTHATPRODUCESTEELPIPEFITTINGPRODUCTSINFUJIANPROVINCE,QUALIFIEDSUPPLIEROFPIPEFITTINGPRODUCTSFORSINOPEC,ANDAPPOINTEDSUPPLIEROFPIPEFITTINGSFORLARGEVESSELMANUFACTURERINFUJIANPROVINCE公司建立了科学的质量保证体系，于2002年获得中国船级社ISO9001质量体系认证证书。公司于2005年2月取得国家质量监督检验检疫总局颁发的“中华人民共和国特种设备制造许可证”（组别钢制无缝管件、钢制有缝管件AB级别。钢制法兰B级别）。THECOMPANYESTABLISHEDSCIENTIFICQUALITYCONTROLSYSTEM,GAINEDCHINACLASSIFICATIONSOCIETYISO9001QUALITYCONTROLCERTIFICATEIN2002ITALSOOBTAINEDMANUFACTURELICENSEOFSPECIALEQUIPMENTOFPEOPLESREPUBLICOFCHINAISSUEDBYGENERALADMINISTRATIONOFQUALITYSUPERVISION,INSPECTIONANDQUARANTINEOFTHEPEOPLESREPUBLICOFCHINAINFEBRUARY,2005GROUPSSTEELSEAMLESSPIPEFITTINGANDSTEELSEAMPIPEFITTINGWITHAANDBGRADESSTEELFLANGEWITHBGRADE公司生产的主要产品有钢制无缝管件，其中钢制管件包括弯头、弯管、三通、异径管、法兰、管帽、接管座、三大系列，产品材质分别有碳钢、不锈钢、合金钢，管件产品共有250多种规格、型号。公司产品主要用于石油、电力、化工、轻工、冶金、船舶、城建等行业，近年来成为国家重点工程及大型项目的供应商，电力行业如国电泉州发电有限公司高压管件，石化行业如中海油大榭石化项目、造纸行业如宁波亚洲浆纸业有限公司全套不锈钢管配件，化纤行业如厦门翔鹭化纤项目、炼油行业如中石化福建省炼油一体化项目等。MAINPRODUCTSSTEELSEAMLESSPIPEFITTINGS,INCLUDINGELBOWS,BENDS,TEES,REDUCERS,FLANGES,PIPECAPS,STUBTUBESWITHTHREESERIESTHEKINDSOFPRODUCTMATERIALARECARBON文件名称NAME公司简介COMPANYPROFILE版次VERSION第3版THIRD修改状态MODIFICATIONSTATE第0次ZERO泉州市中天石油化工机械制造有限公司QUANZHOUZHONGTIANPETROCHEMICALMACHINERYFABRICATIONCO,LTD压力管道元件制造质量保证手册QUALITYCONTROLMANUALOFPRESSUREPIPECOMPONENTSMANUFACTURE页码PAGE第3页共3页PAGE3OF3PAGESSTEEL,STAINLESSSTEELANDALLOYSTEELITHASOVER250TYPESSPECIFICATIONANDMODELOFPIPEFITTINGPRODUCTSITSPRODUCTSAREMAINLYUSEDINPETROLEUM,ELECTRICITY,CHEMICAL,LIGHTINDUSTRY,METALLURGY,VESSEL,CITYBUILDINGANDOTHERINDUSTRYITHASBECOMETHESUPPLIEROFNATIONIMPORTANTENGINEERANDLARGEPROJECTITSUPPLYSHIGHPRESSUREPIPEFITTINGSFORGUODIANQUANZHOUPOWERGENERATIONCORPORATIONINELECTRICITYINDUSTRY,CNOOCDAXIEPETROCHEMICALPROJECTINPETROCHEMICALINDUSTRY,WHOLESETSTAINLESSSTEELPIPEACCESSORIESFORNINGBOASIAPULPCORPORATIONINPAPERMAKINGINDUSTRY,XIAMENXIANGLUCHEMICALFIBERPROJECTINCHEMICALFIBERINDUSTRY,SINOPECFUJIANREFINERYINTEGRATIONPROJECTINREFININGINDUSTRY,ETC公司设立了完整的质量管理职能部门及质量控制系统责任人，设有专业的无损检测人员，无损检测和理化硬度检测系统，检测设备配套齐全，检测设备仪器先进、有X光探伤机、磁粉探伤机、超声波探伤机、金相分析仪、化学试验、机械性能试验机、冲击试验机、德国数显光谱检测仪、红外线测温仪等检测设备。COMPANYESTABLISHEDCOMPLETEQUALITYCONTROLDEPARTMENTANDAPPOINTEDRESPONSIBLEPERSONFORQUALITYCONTROLSYSTEMITEQUIPPEDWITHPROFESSIONALNDTPERSONNEL,NDTANDPHYSICOCHEMICALHARDNESSTESTSYSTEMTHETESTEQUIPMENTISCOMPLETEANDTHEYHAVEADVANCEDINSTRUMENTS,LIKEXRAYDETECTIONMACHINE,MAGNETICPARTICLEDETECTIONMACHINE,ULTRASONICDETECTIONMACHINE,METALLOGRAPHICANALYZER,CHEMICALTESTINGANDMECHANICALPERFORMANCETESTINGMACHINE,IMPACTTESTINGMACHINE,DIGITALGERMANYSIGNIFICANTSPECTRUMDETECTOR,INFRAREDTHERMOMETERANDOTHERDETECTIONEQUIPMENT公司始终坚持“以顾客为中心，以标准为依据”的经营方针，贯彻执行，严格按照压力管道元件质量保证手册指导生产，为提高压力管道元件产品质量和工厂的信誉而努力。THECOMPANYHASALWAYSSTUCKTOTHEOPERATIONPOLICYOFCUSTOMERCENTRICANDSTANDARDBASEDTOIMPLEMENTPRESSUREPIPECOMPONENTSQUALITYCONTROLMANUALTOGUIDEPRODUCTIONTOMAKEEFFORTTOIMPROVETHEQUALITYOFPRESSUREPIPECOMPONENTPRODUCTSANDREPUTATIONOFFACTORY手册颁布令MANUALISSUANCEORDER为加强管理、保证压力管道元件制造质量、提高效益和降低成本，本公司根据特种设备安全监察条例、TSGZ00042007特种设备制造、安装、改造、维修质量保证体系基本要求，TSGD20012006压力管道元件制造许可规则等相关标准的有关规定，结合GB/T190012008质量管理体系要求和公司的实际情况，组织重新编制了压力元件制造质量保证手册第三版，完善和健全了质量保证体系。ACCORDINGTOTHEREGULATIONSONSAFETYSUPERVISIONOFSPECIALEQUIPMENT,TSGZ00042007BASICREQUIREMENTSOFQUALITYASSURANCESYSTEMFORMANUFACTURE,INSTALLATION,ALTERATIONANDREPAIROFSPECIALEQUIPMENT,TSGD20012006PRESSUREPIPINGCOMPONENTSMANUFACTUREAPPRAISALREGULATIONANDTHERELATEDREGULATIONSOFOTHERRELEVANTSTANDARDS,COMPANYCOMBINEDWITHGB/T190012008QUALITYMANAGEMENTSYSTEMREQUIREMENTSANDTHEACTUALSITUATIONSOFITSELF,ORGANIZEDTORECOMPILETHETHIRDEDITIONPRESSURECOMPONENTSMANUFACTUREQUALITYCONTROLMANUAL,COMPLETEDQUALITYCONTROLSYSTEM,STRENGTHENINGMANAGEMENT,ENSURINGMANUFACTUREQUALITYOFPRESSUREPIPECOMPONENTS,IMPROVINGEFFICIENCYANDREDUCINGCOST本手册是我公司压力管道元件质量管理中的纲领性文件，是本公司质量工作的基本法规，也是本公司向客户提供服务的质量保证和承诺，它具体阐述了公司的质量方针和质量目标，描述了我公司质量保证体系的构成，对TSGZ00042007特种设备制造、安装、改造、维修质量保证体系基本要求中要求的内容及其相互间的联系做了系统的、明确的规定，完全符合TSGD20012006压力管道元件制造许可规则、。是公司实施先进的管理、开展质量活动的准则，现予以颁布实施。THISMANUALISTHEPROGRAMMATICDOCUMENTOFCOMPANYPRESSUREPIPECOMPONENTS文件名称NAME手册颂布令MANUALISSUANCEORDER版次EDITION第3版THIRD修改状态MODIFICATIONSTATE第0次ZERO泉州市中天石油化工机械制造有限公司QUANZHOUZHONGTIANPETROCHEMICALMACHINERYFABRICATIONCO,LTD压力管道元件制造质量保证手册QUALITYCONTROLMANUALOFPRESSUREPIPECOMPONENTSMANUFACTURE页码PAGE第1页共3页PAGE1OF3PAGESQUALITYMANAGEMENT,THEBASICREGULATIONSOFCOMPANYQUALITYWORK,ANDALSOTHEQUALITYASSURANCEANDCOMMITMENTOFCOMPANYCUSTOMERSERVICEITSPECIFICALLYADDRESSEDTHECOMPANYQUALITYPOLICYANDQUALITYGOALS,DESCRIBEDTHECOMPOSITIONOFCOMPANYQUALITYCONTROLSYSTEM,SYSTEMATICANDCLEARLYDEFINEDTHECONTENTSREQUIREDINTSGZ00042007BASICREQUIREMENTSOFQUALITYASSURANCESYSTEMFORMANUFACTURE,INSTALLATION,ALTERATIONANDREPAIROFSPECIALEQUIPMENTANDTHEIRLINKSBETWEENEACHOTHERITISTHENORMFORCOMPANYTOIMPLEMENTADVANCEDMANAGEMENT,TOCARRYOUTQUALITYACTIVITIESANDHEREBYITISISSUEDANDTOBEIMPLEMENTED本手册适用于我公司制造的所有压力管道元件产品。公司各部门和全体职工必须认真学习，贯彻执行，严格按照压力管道元件质量保证手册的规定去做，为提高压力管道元件产品质量和工厂的信誉而努力。THISMANUALISAPPLYTOALLOFTHEPRESSUREPIPECOMPONENTPRODUCTSMANUFACTUREDBYOURCOMPANYEACHDEPARTMENTANDALLEMPLOYEESOFCOMPANYMUSTCAREFULLYSTUDY,IMPLEMENTANDCARRYOUTWORKSTRICTLYACCORDINGTOPRESSUREPIPECOMPONENTSQUALITYCONTROLMANUALTOMAKEEFFORTTOIMPROVETHEQUALITYOFPRESSUREPIPECOMPONENTSANDREPUTATIONOFFACTORY值此压力元件制造质量保证手册发布之际，我郑重重申ONTHEOCCASIONOFTHEISSUANCEOFPRESSURECOMPONENTSMANUFACTUREQUALITYCONTROLMANUAL,ISOLEMNLYREAFFIRM1、我对本公司压力管道元件安全质量承担全部责任；ITAKEFULLRESPONSIBILITYFORTHESAFETYANDQUALITYOFPRESSUREPIPECOMPONENTSOFOURCOMPANY2、为保证质量保证体系的正常运转，特授权质量保证工程师全权负责组织和领导我公司的质量保证体系的建立、实施、保持和改进的工作，并任命各质量控制系统责任人员对压力元件制造过程中的质量控制负责。TOENSURETHENORMALOPERATIONOFQUALITYCONTROLSYSTEM,OURCOMPANYAUTHORIZEDQUALITYCONTROLENGINEERTORESPONSIBLEFORORGANIZINGANDLEADINGTHEESTABLISHMENT,IMPLEMENT,MAINTAININGANDIMPROVINGOFOURCOMPANYQUALITYCONTROLSYSTEM,ANDAPPOINTEDQUALITYCONTROLSYSTEMRESPONSIBLEPERSONTOBERESPONSIBLEFORTHE文件名称NAME手册颂布令MANUALISSUANCEORDER版次EDITION第3版THIRD修改状态MODIFICATIONSTATE第0次ZERO泉州市中天石油化工机械制造有限公司QUANZHOUZHONGTIANPETROCHEMICALMACHINERYFABRICATIONCO,LTD压力管道元件制造质量保证手册QUALITYCONTROLMANUALOFPRESSUREPIPECOMPONENTSMANUFACTURE页码PAGE第2页共3页PAGE2OF3PAGESQUALITYCONTROLDURINGTHEMANUFACTUREOFPRESSURECOMPONENTS3、质量保证体系机构组织上有独立性，在处理压力管道元件产品质量问题享有最高的权力。QUALITYCONTROLSYSTEMISINDEPENDENTINORGANIZATION,ITENJOYSTHEHIGHESTPOWERINDEALINGWITHTHEQUALITYPROBLEMSOFPRESSUREPIPECOMPONENTPRODUCTS本手册2013年6月10日予以正式发布，并于2013年8月10日起正式生效并在全公司范围内运行实施。THISMANUALWASOFFICIALLYISSUEDONJUNE10,2013,ANDTOOKEFFECTONAUGUST10,2013ANDIMPLEMENTEDINCOMPANYWIDE总经理GENERALMANAGER文件名称NAME手册颂布令MANUALISSUANCEORDER版次EDITION第3版THIRD修改状态MODIFICATIONSTATE第0次ZERO泉州市中天石油化工机械制造有限公司QUANZHOUZHONGTIANPETROCHEMICALMACHINERYFABRICATIONCO,LTD压力管道元件制造质量保证手册QUALITYCONTROLMANUALOFPRESSUREPIPECOMPONENTSMANUFACTURE页码PAGE第3页共3页PAGE3OF3PAGES授权声明AUTHORIZATIONDECLARATION为了保证质保体系的实施和保持，确保压力管道元件产品质量符合法规、标准的要求，我授权质量保证工程师主持日常质量管理和质量保证工作，全权负责压力管道元件制造技术的仲裁和产品质量问题等具体工作，在处理质量问题时，有高于其他部门的权力，特殊问题由我组织协调。INORDERTOENSURETHEIMPLEMENTATIONANDMAINTENANCEOFQUALITYCONTROLSYSTEM,TOMAKESURETHEQUALITYOFPRESSUREPIPECOMPONENTPRODUCTSCANMEETTHEREQUIREMENTSOFREGULATIONSANDSTANDARDS,IAUTHORIZEQUALITYCONTROLENGINEERTODIRECTROUTINEQUALITYMANAGEMENTANDCONTROLWORK,TAKEFULLRESPONSIBILITYFORTHEARBITRATIONOFMANUFACTURETECHNOLOGYOFPRESSUREPIPECOMPONENTSANDDEALINGWITHPRODUCTQUALITYPROBLEMSANDOTHERSPECIFICWORKHE/SHEHASTHEPOWERHIGHERTHANINOTHERDEPARTMENTSINDEALINGWITHQUALITYPROBLEMSSPECIALPROBLEMSCOORDINATEDBYMYORGANIZATION质量保证工程师对违反本质量手册规定要求的作业活动，有权发布停止生产制造的命令，不受成本和进度的约束，有权对产品质量问题进行调查，主持召开事故分析会，行使质量否决权。QUALITYCONTROLENGINEERHASTHEPOWERTOISSUEORDERTOSTOPPRODUCTIONINVIOLATIONOFTHEPROVISIONISOFTHISQUALITYMANUALOFACTIVITIES,WITHOUTTHECOSTANDSCHEDULECONSTRAINTSHE/SHEHASTHERIGHTTOINVESTIGATEPRODUCTQUALITYPROBLEMS,TOHOSTACCIDENTANALYSISMEETINGANDEXERCISEQUALITYVETOPOWER质保工程师应定期向我报告质量体系运行情况、存在问题和应采取的纠正措施。QUALITYCONTROLENGINEERSHALLREPORTREGULARYTOMETHEOPERATIONSITUATIONSOFQUALITYSYSTEM,THEEXISTINGPROBLEMSANDCORRECTIVEMEASURESTOBETAKEN根据中华人民共和国产品质量法和工业产品质量责任条例，我对公司压力管道元件产品的质量负全责。并任命ITAKEFULLRESPONSIBILITYFORTHEQUALITYOFCOMPANYPRESSUREPIPECOMPONENTPRODUCTSACCORDINGTOPRODUCTQUALITYLAWOFPEOPLEREPUBLICOFCHINAANDQUALITYOFINDUSTRIALPRODUCTSLIABILITYREGULATIONSIAPPOINT石榴同志为质量保证工程师；SHILIUASQUALITYCONTROLENGINEER钱鼎兴同志为设计、工艺质控系统责任人（简称设计工艺责任人兼技术负责人）；QIANDINGXINGASRESPONSIBLEPERSONFORDESIGNANDTECHNOLOGYQUALITYCONTROLSYSTEMFORSHORTISRESPONSIBLEPERSONFORDESIGNANDTECHNOLOGY文件名称NAME授权声明AUTHORIZATIONDECLARATION版次EDITION第3版THIRD修改状态MODIFICATIONSTATE第0次ZERO泉州市中天石油化工机械制造有限公司QUANZHOUZHONGTIANPETROCHEMICALMACHINERYFABRICATIONCO,LTD压力管道元件制造质量保证手册QUALITYCONTROLMANUALOFPRESSUREPIPECOMPONENTSMANUFACTURE页码PAGE第1页共2页PAGE1OF2PAGES黄月明同志为材料质控系统责任人（简称材料责任人）；HUANGYUEMINGASRESPONSIBLEPERSONFORMATERIALQUALITYCONTROLSYSTEMFORSHORTISMATERIALRESPONSIBLEPERSON傅义彪同志为焊接质控系统责任人（简称焊接责任人）；FUYIBIAOASRESPONSIBLEPERSONFORWELDINGQUALITYCONTROLSYSTEMFORSHORTISWELDINGRESPONSIBLEPERSON傅义彪同志为热处理质控系统责任人（简称热处理责任人）；FUYIBIAOASRESPONSIBLEPERSONFORHEATREATMENTQUALITYCONTROLSYSTEMFORSHORTISHEATTREATMENTRESPONSIBLEPERSON李第贤同志为检验质控系统责任人（简称检验责任人）；LIDIXIANASRESPONSIBLEPERSONFORINSPECTIONQUALITYCONTROLSYSTEMFORSHORTISINSPECTIONRESPONSIBLEPERSON陈亚景同志为理化质控系统责任人（简称理化责任人）；CHENYAJINGASRESPONSIBLEPERSONFORPHYSICOCHEMICALQUALITYCONTROLSYSTEMFORSHORTISPHYSICOCHEMICALRESPONSIBLEPERSON韩清林同志为无损检测质控系统责任人（简称无损检测责任人）；HANQINGLINASRESPONSIBLEPERSONFORNDTQUALITYCONTROLSYSTEMFORSHORTISNDTRESPONSIBLEPERSON苏昆焕同志为设备及检验与试验装置质控系统负责人（简称设备控制责任人）；SUKUNHUANASRESPONSIBLEPERSONFOREQUIPMENT,INSPECTIONANDTESTDEVICESQUALITYCONTROLSYSTEMFORSHORTISEQUIPMENTCONTROLRESPONSIBLEPERSON安连国同志成型质量负责人（简称成型控制责任人）；ANLIANGUOASRESPONSIBLEPERSONFORMOLDINGQUALITYFORSHORTISMOLDINGCONTROLLMENTRESPONSIBLEPERSON各责任人负责各自质控系统的质量控制工作，本人予以充分的授权并支持你们的工作，确保压力管道元件制造质量保证体系的建立、实施和保持。EACHRESPONSIBLEPERSONTAKERESPONSIBILITYFORTHEQUALITYCONTROLWORKOFTHEIROWNQUALITYCONTROLSYSTEMIGIVEFULLAUTHORITYANDSUPPORTYOURWORKTOENSURETHEESTABLISHMENT,IMPLEMENTANDMAINTENANCEOFMANUFACTUREQUALITYCONTROLSYSTEMOFPRESSUREPIPECOMPONENTS特此声明。IHEREBYDECLARE总经理GENERALMANGER二一四年五月三十日MAY30,2014文件名称NAME授权声明AUTHORIZATIONDECLARATION版次EDITION第3版THIRD修改状态MODIFICATIONSTATE第0次ZERO泉州市中天石油化工机械制造有限公司QUANZHOUZHONGTIANPETROCHEMICALMACHINERYFABRICATIONCO,LTD压力管道元件制造质量保证手册QUALITYCONTROLMANUALOFPRESSUREPIPECOMPONENTSMANUFACTURE页码PAGE第2页共2页PAGE2OF2PAGES05质量方针和目标QUALITYPOLICYANDGOALS质量方针QUALITYPOLICY1、总经理负责制定本公司的质量方针，并确保方针的实现GENERALMANAGERISRESPONSIBLEFORFORMULATINGTHEQUALITYPOLICYOFOURCOMPANYANDENSUREITSIMPLEMENT11、与本公司的生产性质和规模、经营目标相一致；ITSHALLCONFORMWITHTHEPRODUCTIONNATURE,SCALEANDOPERATIONGOALSOFOURCOMPANY12、与满足顾客要求和持续改进的承诺相一致；ITSHALLCONFORMWITHTHEREQUIREMENTSTHATSATISFYCUSTOMERANDTHECOMMITMENTTOCONTINUOUSIMPROVEMENT13、为本公司质量目标的制定提供框架；ITSHALLPROVIDEFRAMEFORTHEFORMULATIONOFCOMPANYQUALITYGOALS14、在本公司内得到沟通和理解；ITSHALLBECOMMUNICATEDANDUNDERSTOODINOURCOMPANY15、定期组织评审，确保方针的持续适宜性。ORGANIZEREGULARREVIEWTOENSUREPOLICYSCONTINUINGSUITABILITY2、本公司的质量方针是OURCOMPANYSQUALITYGOALSARE以顾客为中心，以标准为依据；全员参与，持续改进。CUSTOMERCENTRIC,STANDARDSBASEDALLSTAFFPARTICIPATION,CONTINUOUSIMPROVEMENT释义如下PARAPHRASESAREASFOLLOWING“以顾客为中心，以标准为依据”“顾客第一，用户至上”是本公司的经营理念，本公司发展依存顾客。本公司主要产品为管件，生产严格按国家标准执行，精工细做，精益求精；文件名称NAME方针、目标POLICY,GOAL版次EDITION第3版THIRD修改状态MODIFICATIONSTATE第0次ZERO泉州市中天石油化工机械制造有限公司QUANZHOUZHONGTIANPETROCHEMICALMACHINERYFABRICATIONCO,LTD压力管道元件制造质量保证手册QUALITYCONTROLMANUALOFPRESSUREPIPECOMPONENTSMANUFACTURE页码PAGE第1页共5页PAGE1OF5PAGESCUSTOMERCENTRIC,STANDARDSBASEDCUSTOMERFIRST,THEUSERFIRSTISTHEOPERATIONCONCEPTOFOURCOMPANY,THEDEVELOPMENTOFOURCOMPANYISDEPENDONCUSTOMERTHEMAINPRODUCTSOFOURCOMPANYAREPIPEFITTINGS,THEIRPRODUCTIONISSTRICTLYEXECUTEDACCORDINGTONATIONALSTANDARDS,PERFORMEDCAREFULLYANDKEEPIMPROVING“全员参与，持续改进”品质是靠全体员工共同努力，各过程严格把关来实现的；没有团队力量就没有好的品质。品质没有最好只有更好，持续改进是我们的永恒追求。ALLSTAFFPARTICIPATION,CONTINUOUSIMPROVEMENTTHEQUALITYISACHIEVEDTHROUGHTHEJOINTEFFORTBYALLSTAFFANDTHESTRICTLYCONTROLINEACHPROCESSNOTEAMSTRENGTH,NOGOODQUALITYTHEREISNOBESTQUALITY,ONLYBETTERCONTINUOUSIMPROVEMENTISORETERNALPURSUIT质量目标QUALITYGOALS1、总经理根据质量方针制定本公司的质量目标，并将目标分解到各部门。GENERALMANAGERFORMULATEDTHEQUALITYGOALSOFOURCOMPANYACCORDINGTOQUALITYPOLICYANDDECOMPOSEDGOALSTOEACHDEPARTMENT2、本公司的质量目标原则上每年利用管理评审时机进行评审或修订，但可根据实际情况及时进行修改，确保目标的适宜性。INPRINCIPLE,THEQUALITYGOALSOFOURCOMPANYSHALLBEREVIEWEDORREVISEDUSINGTHEMANAGEMENTREVIEWTIMINGEVERYYEAR,BUTITCANBETIMELYREVISEDACCORDINGTOACTUALSITUATIONSTOENSUREITSSUITABILITY3、质量目标必须具有可操作性、可评审性或可测量性。QUALITYGOALSMUSTBEOPERATIONAL,REVIEWABLEORSCALABILITY4、质管办协同生产技术部等有关部门，按质量目标管理办法的规定时间间隔对质量目标的实施状况进行监督或检查，确保质量目标得以实施。QUALITYMANAGEMENTOFFICECOLLABORATEDWITHPRODUCTIONTECHNOLOGYDEPARTMENTANDOTHERRELATEDDEPARTMENTTOSUPERVISEORINSPECTTHEIMPLEMENTSITUATIONSOFQUALITYGOALSACCORDINGTOTHEPREDETERMINEDTIMEINTERVALSINQUALITYGOALSMANAGEMENTMETHODTO文件名称NAME方针、目标POLICY,GOAL版次EDITION第3版THIRD修改状态MODIFICATIONSTATE第0次ZERO泉州市中天石油化工机械制造有限公司QUANZHOUZHONGTIANPETROCHEMICALMACHINERYFABRICATIONCO,LTD压力管道元件制造质量保证手册QUALITYCONTROLMANUALOFPRESSUREPIPECOMPONENTSMANUFACTURE页码PAGE第2页共5页PAGE2OF5PAGESENSUREQUALITYGOALSIMPLEMENTATION5、本公司的质量目标是THEQUALITYGOALSOFOURCOMPANYARE顾客满意率CUSTOMERSATISFACTIONRATE95产品一次检验合格率PRODUCTONETIMEINSPECTIONPASSRATE98主材进厂检验质量合格率THEMAINMATERIALFACTORYQUALITYINSPECTIONPASSRATE95质量目标量化和分解QUALITYGOALSQUANTIZATIONANDDECOMPOSITION生产车间PRODUCTIONPLANT1成品交验合格率FINISHEDPRODUCTQUALIFICATIONRATE982半成品检验合格率SEMIFINISHEDPRODUCTQUALIFICATIONRATE98生产技术部PRODUCTIONTECHNOLOGYDEPARTMENT1生产技术部按照管件质量要求编制的管件生产工艺卡、热处理工艺卡，完整性和正确性达到100，按质按时按量交货率98以上。PRODUCTIONTECHNOLOGYDEPARTMENTPREPAREDPIPEFITTINGPRODUCTIONPROCESSCARDANDHEATTREATMENTPROCESSCARDINACCORDANCEWITHTHEREQUIREMENTSOFPIPEFITTINGQUALITYITSCOMPLETENESSANDCORRECTNESSREACHES100THEONTIMEDELIVERYRATEWITHGOODQUALITYANDFULLQUANTITYISOVER982生产技术部根据公司实际情况进行必要培训，培训合格率项目达到100。PRODUCTIONTECHNOLOGYDEPARTMENTTOORGANIZENECESSARYTRAININGINACCORDANCEWITHTHECOMPANYACTUALSITUATIONS,THEQUALIFICATIONRATEOFTRAININGITEMSREACHES100设备部EQUIPMENTDEPARTMENT1设备完好率达到95以上，对半成品所需的设备、工装模具的完好率达到100，设备维护率达95以上。EQUIPMENTPERFECTNESSREACHESOVER95,THEPERFECTNESSOFEQUIPMENTANDTOOLINGTHATSEMIFINISHEDPRODUCTNEEDSREACHES100,EQUIPMENTMAINTENANCERATEREACHESOVER95质检部QUALITYINSPECTIONDEPARTMENT文件名称NAME方针、目标POLICY,GOAL版次EDITION第3版THIRD修改状态MODIFICATIONSTATE第0次ZERO泉州市中天石油化工机械制造有限公司QUANZHOUZHONGTIANPETROCHEMICALMACHINERYFABRICATIONCO,LTD压力管道元件制造质量保证手册QUALITYCONTROLMANUALOFPRESSUREPIPECOMPONENTSMANUFACTURE页码PAGE第3页共5页PAGE3OF5PAGES1、质检部对压力管道元件产品100每批次抽查，合格率达到98以上，对无损检测一次合格率达到98以上。QUALITYINSPECTIONDEPARTMENTINSPECTSEVERYBATCHOFPRESSUREPIPECOMPONENTPRODUCTS,ANDTHEQUALIFICATIONRATEREACHESOVER98THEONETIMEQUALIFICATIONRATEOFNDTREACHESOVER982、质检部对生产过程抽检，一次合格率达到97以上。主材进厂检