vitoviano 639学员版教材奔驰全球培训部en

1、Mercedes-BenzGlobal Training The finest automotive learning.VitoViano 2012 Market launchVitoViano（model series 639） Service Technical training Trainer document 2012.06.11ContentsPreface5 OverviewBrief description6 GOevsearamlltsvyeshtiecmleExterior8Technical data11Interior12 TransmissionECO Gear TSG

2、 36020 ChassisNew chassis22ECO power steering pump23 Audio and communicationsNew Telematics Generation 2.524List ofabbreviations29Index30Introduction of the New Vito/Viano, Model Series 639 This printout will not be recorded by the update service. Status: 07 / 2010 l3PrefaceDear Reader,This Introduc

3、tion into Service Manual presents the mostimportant changes andinnovations found in the new Vito/Viano.The purpose of this manual is to inform you of the technical highlights featured in the new Vito/Viano in advance of its market launch. This brochure is intended to provide information for people e

4、mployed in service, maintenance and repair, and aftersales. It is assumed here that the reader is already familiar with the Mercedes-Benz model series currently onthe market.In terms of the contents, the emphasis in this Intro- duction into Service Manual is on presenting new features that have not

5、yet been included in other model series.This brochure does not include descriptions of new features that are already found in other model series. You can find a list of these new features in the Over- view chapter.This Introduction into Service Manual is not intended asanaidforrepairs orforthe diagn

6、osis of technical problems. For such needs, more extensive information is available in the Workshop Information System (WIS) and via Xentry Diagnostics.WISisupdatedcontinuously. Therefore, the informa- tion available there reflects the latest technical status of our vehicles.The Introduction into Se

7、rvice manual presentsinitial information relating tothenew Vito/Viano and, as such, is not stored in WIS. The contents of this brochure are not updated. No provision is made for supplements.We will publicize modifications and new features as well as detailed descriptions of systems and their compone

8、nts in the relevant WIS documents. The infor- mation presented in this Introduction into Service Manualmay therefore differ from the more up-to-date information found in WIS.All of the information relating to specifications, equip- ment and options are valid as of the publication dead- line in June

9、2010 and may therefore differ fromthe current production configuration.Daimler AGParts Technology and Technical Information (GSP/OI)Introduction of the New Vito/Viano, Model Series 639 This printout will not be recorded by the update service. Status: 07 / 2010 l5NoteFurther information onworkshopequ

10、ipment, commercially available toolsandspecial toolscanbe found in the Internet at This Introduction into Service Manual is available in electronic form in SDmedia on Release 9/2010 of the Star Diagnosis CD.Brief descriptionVehicle conceptBasic equipmentCustom

11、ers who buy the new Vito/Viano model series 639receiveanupgradedexteriordesignaswell asinnovativetechnologiesandfunctionsfoundforthe first time in this model series.The exterior design features ofthe more commer- cially-oriented Vito have been more clearly set apart from the Vianos passengervehicle

12、personality. New accents in the interior enhance the perception of high value and quality.Agreat numberofnoiseminimizationmeasures have succeeded in significantly reducing the noise level in the interior.The New Telematics Generation 2.5 offers an innova- tive control and display concept with new fu

13、nctions and a new design.The following equipment and appointments add signif- icant value to the basic equipment range found in the new Vito/Viano.Newbodystyling, including:-Redesigned radiator grille New headlamp styling Modified fendersRedesigned bumpers for Vito in the front and for Viano in the

14、front and rearNew exterior colors-New light alloy wheelsNew outside mirrors with larger reflective surfaces New color concept for the interiorNew design for the multifunction steering wheel and gearshift leverReconfigured upper control panel in the instrument panelAmbiance illumination in the footwe

15、ll Redesigned roof grab handle New design for seat railsInnovationsNew OM 651 diesel engineNew drive concept with the ECO start function (OM651)and anECOpower steeringpump (OM 651)Newdrive conceptforthe all-wheeldrive (OM 651) New 6-speed manual transmission ECOGear TSG 360 Modifications to the chas

16、sisNew control concept for the rear air conditioning systemIntroduction ofthe New Telematics Generation 2.5 Bi-xenon and reflector-type headlamps with integrated daytime runninglightsReversing camera in combination with COMAND Intelligent battery sensorMore sensors for PARKTRONICMarco PoloHarmonized

17、 with color conceptVariable height adjustment for bed extension Second reading lamp in the pop-up roof New valuables compartmentComing in 09/2011 New alternator management6lIntroduction of the New Vito/Viano, Model Series 639 This printout will not be recorded by the update service. Status: 07 / 201

18、0 OverviewBrief descriptionThis brochure does not include descriptions of new features that are already found in other model series. The following table lists these new features and tells you which Introduction into Service Manuals contain descriptions of them.These Introduction into Service Manuals

19、 are available in electronic form in SDmedia on the Star Diagnosis CD.The new Vito/VianoIntroduction of the New Vito/Viano, Model Series 639 This printout will not be recorded by the update service. Status: 07 / 2010 l7OverviewEngineModelIntroduction into Service ManualOM 651Model 204See Introductio

20、n into Service ManualNew Generationof 4-Cylinder Inline Engines, OM 651OM 642 EU5Model 164See Introduction ofthe New GL-Class, Model Series 164M 272 EU5Model 212See Introduction of the New E-Class, Model Series 212 SedanExteriorFront viewThe most noticeable design feature of the new Vito/ Viano is t

21、he clear differentiation between the Vito and the Viano.The large cool air opening in the radiator grille, which is integrated inthe bumper and features muscular dual slats, underscores the Vitos status as a robust cargo transporter. The face of the Vito still bears the typical features of a Mercede

22、s-Benz cargo van.The Vianos front-end design clearly reveals its membership in the Mercedes-Benz family of people- movingvehicles.Thenewradiatorgrilleinthefaceand the restyled bumper gives the Viano the typical Mercedes-Benz passenger van look.The three-dimensional bi-xenon and reflector-type headla

23、mps in tube design with integrated daytime running lights represent the state of the art in road illu- mination technology.The wear-free LED daytime running lights are strikingly and unmistakably integrated along the lower edge of thebi-xenon headlamps inthetoothed area. The daytime running lights i

24、n the reflector-type headlamps have been placed above the turn signal lamps in the headlamp unit.Front view of the VitoFront view of the Viano8lIntroduction of the New Vito/Viano, Model Series 639 This printout will not be recorded by the update service. Status: 07 / 2010 Overall vehicleExteriorRear

25、 viewThelarge, vertically oriented rear lampsstill represent the most prominent aspect of the Vitos rear end design. They serve to optically emphasize the large rear opening with its deep loading sill which is neces- sary for a cargo van, and make for a striking yet func- tional tail end.Like all de

26、tachable parts on the vehicle, the bumpers are painted in granite gray for a look of classy moder- nity.The rear end design of the Viano is marked by it short rear lamps. The rear window emphasizes the hori- zontal, andappears wider thanit really isduetothe black trim on the D-pillars. This supports

27、 the stylistic reference to large-volume passenger carsandgives the van a wide and low look from the rear.Rear view of the VitoRear view of the VianoIntroduction of the New Vito/Viano, Model Series 639 This printout will not be recorded by the update service. Status: 07 / 2010 l9Overall vehicleExter

28、iorSide viewThe lines of thevehicle in all three bodylengthsreveal a dynamic pull towards the front.The new headlamp design was accompanied by modi- fications to the fenders, which are made of steel. The new fenders have been restyled near the headlamp and at the transition to the bumper. The new st

29、eel fenders enhance the vans overall aura of value and quality.The redesigned outside mirrors were given larger reflective surface incompliance withnew regulations.Side view of the Vito10lIntroduction of the New Vito/Viano, Model Series 639 This printout will not be recorded by the update service. S

30、tatus: 07 / 2010 Overall vehicleTechnical dataPermissible gross vehicle weightTo make up for the reduced payload that would have been necessary due to the heavier engine (OM 651), chassis and bumpers, approval was gainedforan increase inthepermissiblegross vehicle weightofthe new Vito/Viano.*Old fig

31、uresIntroduction of the New Vito/Viano, Model Series 639 This printout will not be recorded by the update service. Status: 07 / 2010 l11Overall vehicleWeightsVersionVito/VianoUnitCompactLongExtra longPermissible gross vehicle weightkg3050 (2940*)3050 (2940*)3050 (2940*)Payloadkg1260 (1150*)1235 (112

32、5*)1210 (1100*)Permissible gross vehicle weightkg2800 (2770*)2800 (2770*)2800 (2770*)Payloadkg1010 (980*)985 (955*)960 (930*)Permissible gross vehicle weightkg3200 (3200*)3200 (3200*)Payloadkg1355 (1325*)1330 (1300*)InteriorColor conceptFurther enhancing the perception of value is the new anthracite

33、-based interior color concept employed in the new Vito/Viano.All interior paneling up to window level comes in the color anthracite for all Vito and Viano vehicles. The carpeting is also only available in anthracite.The instrument panel was adapted to the new color concept. In the new Vito/Viano it

34、comes in solid anthracite.VitoIn line with the new color concept, a new fabric known as Kubo Black has been developed.VianoThe color of the appointments in the Viano for the centerfields in thesidewall andforthe seats areorion gray, stone and anthracite.The Viano TREND offers a 3rd trim color with t

35、he Merlin fabric in anthracite.Color concept in the Viano TREND12lIntroduction of the New Vito/Viano, Model Series 639 This printout will not be recorded by the update service. Status: 07 / 2010 Overall vehicleInteriorMultifunction steering wheelGearshift leverTheViano comesstandard-equippedwithared

36、e- signed (though unchanged in diameter) 4-spoke steering wheelwith multifunction buttons. Thedesign ofthe multifunction buttons was adapted totheone found in passenger car models.They perform the following functions:Thegearshift leverislocated inanergonomicposition in the center console in the cock

37、pit.The gearshift lever in manual transmission vehicles has a knob badge showing the shift pattern, while automatic transmission shift lever badges are adorned with the Mercedes-Benz star.Depending on the equipment variant, the badge on manual shift levers may be provided with a chrome surround. Thi

38、s chrome styling around the badge is found in all automatic transmission vehicles. Left:Menu navigation for the multifunc- tion display in the instrument clusterRadio volume adjustment and oper- ation of the telephone (special equipment) Right:The multifunction buttons are marked with an icon indica

39、ting their function and are integrated into the onboard lighting system.Multifunction steering wheel and gearshift leverIntroduction of the New Vito/Viano, Model Series 639 This printout will not be recorded by the update service. Status: 07 / 2010 l13Overall vehicleInteriorCenter console controlpan

40、elThe upper control panel in the instrument panel has beenredesignedalongthelinesusedinthe204model series.Pushbuttonswith optimized haptics have replaced the rocker switches previously used.Center console control panel123456789Open left electric load compartment sliding door Close left electric load

41、 compartment sliding door Left seat heater,3-stageRear window wiper intermittent wipe Wash with washer fluidRear window heater on/off PARKTRONIC on/off ECO start buttonHazard warning system on/off1011121314151617ASR on/offCentral locking, overall vehicle Central locking, rear compartment Rear interi

42、or illumination on Rear interior illumination off Right seat heater, 3-stageOpen right electric load compartment sliding door Close right electric load compartment sliding door14lIntroduction of the New Vito/Viano, Model Series 639 This printout will not be recorded by the update service. Status: 07

43、 / 2010 Overall vehicleInteriorSeats/materialsIn 2008, the comfort ofthe seats was enhanced by altering the seatgeometry and using new upholstery. Now designers have taken on the task of improving theappearanceoftheseatsused intheVito/Viano.This redesign is marked by the use of new materials for Vit

44、o, Viano TREND, FUN and MARCO POLO and a new design for the leather seats.The leather seats come in fluted design with six flutes like the X-Clusive seats, but without the ornamental felled seams.For the Vito a new upholstery fabric has been devel- oped. Seat center: Kubo black Side bolsters: Solid

45、blackThiscombination isoffered underthesalesdesigna- tion LIMA.A third trim color is used in the Viano TREND. The fabric called Merlin now also comes in anthracite in addition to orion gray and stone. The side bolsters of theseats arecovered byimitationleather inanthra- cite. As with for orion gray

46、and stone, the sales desig- nation for this combination of fabric and imitation leather is LEON.For the Viano FUN and MARCO POLO, designers have developed new fabrics with a special embossed patterninanthraciteandblue.Soldunderthe sales designation Callao, this seat cover is available for the Viano

47、FUN and MARCO POLO.The embossed design appropriately labeled Ellipse radiates a contemporary, sporty feel perfectly suited to recreational vehicles.Fluted leather appointments in orion gray and anthraciteCloth/imitation leather combination LEON in anthraciteSeat cover Callao for FUN and MARCO POLOIn

48、troduction of the New Vito/Viano, Model Series 639 This printout will not be recorded by the update service. Status: 07 / 2010 l15Overall vehicleInteriorSeat railsThe rails consist of a single piece of extruded aluminum section in a new design with air line rail punching to transfer forces. They are

49、 no longer fitted with a removable cover and are protected by rubber profiles up tothe groove to prevent damage tothe rails. The new end caps are matched to the rail profile and fit flush with the rail.Should the rubber profiles become damaged or destroyed, they can be replaced without the need to d

50、isassembletherail. All seatfunctions havebeen retained.Theoptimizedsliders makeforimprovedoperational safety and force transmission and prevent incorrect positioning ofthe seats while minimizing the risk of rail damage.Seat rails123Seat rail Rubber profile End capRear air conditioningUp to now, the

51、controls forthe rear air conditioning werelocated in the rear compartmentheadliner at the front left. In the new Vito/Viano, the rear air condi- tioning control panel is now accessible for the driver as well. It has been integrated into the overhead control panel.An amber colored display shows all t

52、he settings, including the settemperature.Rear ventsTherearventshave beenredesigned. The slats can now be completely closed. The air flow adjustment range has been expanded.The control wheels for horizontal and vertical air flow adjustment arenowlocatedoutside the slat area. The holderfortheload saf

53、ety nethasbeengiven a lock- able sliding cover.New side wall lining has made it possible to reduce intake noise by up to 6 dB.Overheadcontrolpanel1Rear air conditioning controls and display16lIntroduction of the New Vito/Viano, Model Series 639 This printout will not be recorded by the update servic

54、e. Status: 07 / 2010 Overall vehicleInteriorAutomatic air conditioning functionThe blower speed can be adjusted to five different settings using the two blower buttons. When set to zero, thebarindicatorandtarget temperaturedisplay extinguish anda zero appears. Theunitisthenoff.The target temperature

55、 can be specified using two buttons. The outlet air temperature is then regulated automatically.Air is conducted to various parts of the vehicle depending on the operating mode. In heating mode, airisguided to the floor, while in cooling mode airis directed towards the ceiling.To activate the Auto f

56、unction, the reduce blower speed button needstobepressed andheld (for more than 1.2 s). While the button is pressed, the four lettersAUTOinthedisplaywillflash.Brieflypressing one of the blower buttons will deactivate the Auto function.Heating functionThe blower speed can be adjusted to five different settings using the two blower buttons.The outlet air temperature is not regulated. The temperature in the rear is raised or lowered bycontrol- lingthe temperature flap. Tw