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1、IntercoolerINTAKE (INDUCTION)7. IntercoolerA: REMOVAL1) Remove the collector cover.2) Remove the clamp (A) which holds the intake duct to the intercooler, and remove bolts which se- cure the intercooler to the intercooler stay LH.(1) Remove the suction hose from intake duct.(2) Disconnect the connec

2、tor (A) from power steering pump, and remove the power steering pump together with the power steering pump bracket from engine and stopper rod.(A)IN-027373) Loosen the clamp (A) securing the intake duct to the intercooler, and remove the bolt securing the in- tercooler to the intercooler stay RH to

3、remove the intercooler.(3) Mount the power steering pump together with the power steering pump bracket on RH side wheel apron.8) Remove the radiator sub fan motor assembly.9) Remove the engine coolant hose from the clip (A).10) Remove the bolts which secure the intake duct to the turbocharger, and r

4、emove the air by-pass valve from the intake duct.4) Remove the brake booster vacuum hose from the clip (A), and remove the intercooler stay RH and intercooler stay LH.5) Remove the V-belts. 6) Remove the generator. 7) Remove the power steering pump.IN(H4DOTC)-17(A)IN-02696(A)IN-03042(A)IN-03041(A)IN

5、-03050IN-02740IntercoolerINTAKE (INDUCTION)11) Remove the intake duct from intake manifold.5)tall the power steering pump.(1)tall the power steering pump togetherwith the power steering pump bracket to engineand stopper rod, and connect the connector (A) to the power steering pump.Tightening torque:

6、Refer to “COMPONENT” of “STARTING/ CHARGING SYSTEMS” for the tightening torque. B:1)TALLATIONtall the intake duct to the intake manifold.(2)tall the suction hose to the intake duct.2) Attach the engine coolant hose to the clip (A).3) tall the air by-pass valve to the intake duct, and tall the bolts

7、which secure the intake duct to the turbocharger.NOTE: Use new O-rings. Be careful not to pinch the O-ring.Tightening torque:T1: 3 Nm (0.3 kgf-m, 2.2 ft-lb)T2: 16 Nm (1.6 kgf-m, 11.8 ft-lb)7) tall the V-belts. 8) tall the intercooler stay RH and intercooler stay LH, and tall the brake booster vacuum

8、 hose to the clip (A).Tightening torque:16 Nm (1.6 kgf-m, 11.8 ft-lb)4)tall the radiator sub fan motor assembly.IN(H4DOTC)-18(A)IN-03042(A)T1T2IN-02697IN-02740IN-03043(A)IN-03050IN-03043IntercoolerINTAKE (INDUCTION)9) Place the intercooler and attach the bolt to se- cure the intercooler to the inter

9、cooler stay RH. And tighten the clamp to secure the intake duct to the in- tercooler.Tightening torque:T1: 3 Nm (0.3 kgf-m, 2.2 ft-lb)T2: 16 Nm (1.6 kgf-m, 11.8 ft-lb)10) tall the bolts which secure the intercooler to the intercooler stay LH, and tighten the clamp which holds the intake duct to the intercooler.Tightening torque:T1: 3 Nm (0.3 kgf-m, 2.2 ft-lb)T2: 16 Nm (1.6 kgf-m, 11.8 ft-lb)T2T1IN-0274311)C:tall the collector cover.PECTION1) Check that the intercooler and inte

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