安全生产事故应急综合预案Comprehensive emergency plan(中英文版本)

1、编 号：版本号：*生产安全事故应急救援综合预案Comprehensive emergency plan for *编制单位：*颁布日期：2014年5月7日 *生产安全事故应急救援综合预案批准发布书Comprehensive emergency plan release approval letterfor *主要负责人：日 期：2014年5月7日目录 Content批准发布书11 总则 general principle41.1 编制目的 Purpose41.2 编制依据 regimentation reference41.3 适用范围 application scope41.4 应急预案体系

2、 emergency plan system41.5 应急工作原则 emergency work principle52 生产经营单位的危险性分析 Risk analysis of production units52.1 生产经营单位概况 A survey of production units52.2 危险源与风险分析 The hazard source and risk analysis53 组织机构及职责 Organization chart and responsibilities63.1 应急组织体系 emergency organization system63.2 指挥机构及职

3、责 Organization chart and responsibilities93.2.1应急救援总指挥部职责 command organization and responsibility93.2.2应急总指挥部办公室职责 emergency response command office responsibilities103.2.3抢险、抢修组（工艺设备部）职责rescue, rush-repair group (Facility dept) responsibility103.2.4通讯治安组（行政人事部）职责 Communication and security group (H

4、RA dept) responsibility113.2.5物资供应组（生产部）职责 Materials Supply Group (Production) Responsibilities113.2.6善后处理组（首席运营官办公室）职责 Aftercare treatment group (COO Office) Responsibilities113.2.7消防救护组（EHS &生产部）职责 Fire rescue group (EHS & Production) Responsibilities124 预防与预警 prevention and early warning134.1 危险源

5、监控 The hazard source monitoring134.1.1机械伤害事故预防监控措施：Prevention of mechanical accident monitoring measures134.1.2车辆伤害事故预防监控措施：Vehicle accident prevention and monitoring measures134.1.3火灾事故预防监控措施：Fire prevention control measures144.1.4易燃、易爆危险品引起火灾、爆炸事故预防监控措施：Inflammable, explosive material cause fire,

6、explosion prevention and monitoring measures144.1.5高处坠落及物体打击事故预防监控措施：Prevention monitoring measures of falling and objects hitting accident154.1.6触电预防措施 electric shock prevention measures154.2 预警行动 pre-alarming action plan164.3 信息报告与处置 information report and disposal174.3.1信息报告与通知 information report

7、 and notice174.3.2信息上报information report174.3.3信息传递 information transmission175 应急响应 emergency response175.1 响应程序Procedure185.2处置措施 Actions195.3事故现场处置the scene of the accident disposal205.3.1触电事故现场处置on-site electric shock accident disposal205.3.2高处坠落现场处置on-site falling disposal205.3.3机械伤害事故现场处置on-si

8、te mechanical accident disposal205.3.4食物中毒事故现场处置on-site food poisoning the accident disposal205.3.5火灾事故现场处置on-site fire accident disposal215.4 应急结束 the end of emergency response226 信息发布information release227 后期处置post-disposal228 保障措施 guarantee measures238.1 通信与信息保障communication and information guara

9、ntee238.2 应急队伍保障emergency response team guarantee238.3 应急物资装备保障emergency supplies and equipment guarantee248.4 经费保障Fund guarantee248.5 其他保障others269 培训与演练Training and drill279.1 培训Training279.2 演练drill2710.应急组织纪律与奖惩emergency organization discipline and punishment2810.1应急组织纪律emergency organization281

10、0.2奖励award2810.3处罚penalty2911 附则annex2911.1 应急预案备案emergency plan for the record2911.2 维护和更新maintenance and update2911.3 制定与解释to develop and explain2911.4 应急预案实施the implementation of contingency plans2912 附件appendix30生产安全事故应急综合预案1 总则 general principle1.1 编制目的 Purpose规范生产安全事故的应急管理和应急响应程序，及时有效地实施应急救援工作

11、，最大程度地减少人员伤亡、财产损失，维护职工的生命安全，维持正常的安全生产秩序，制定本预案。Standardizing the production safety accidents emergency management and emergency response procedures, timely and effectively implement emergency rescue work, to minimize casualties, property loss, ensure the safety of workers, keep production safety in o

12、rder, to develop this plan.1.2 编制依据 regimentation reference依据中华人民共和国安全生产法、职业病防治法、消防法、特种设备安全监察条例、危险化学品安全管理条例、上海市安全生产条例和生产经营单位安全生产事故应急预案编制导则等法律法规及有关规定。According to Peoples Republic of China Production Safety Law, Occupational Disease Prevention Law, Fire Act, Regulations on Safety Supervision of Speci

13、al Equipment, Dangerous Chemicals Regulations, Regulations of Shanghai safe production and production units production Safety guidelines for the preparation of emergency plans and other laws and regulations and relevant regulations.1.3 适用范围 application scope本预案适用于*发生安全生产事故救援工作。The plan applies to *

14、production safety accident rescue work.1.4 应急预案体系 emergency plan system根据本企业管理体系及行业特点，应急预案体系包括综合应急预案、专项应急预案。According to the enterprise management system and industry characteristics, the system includes a comprehensive contingency plan contingency plans, special emergency plans.（1） 综合应急预案：*生产安全事故应急

15、救援综合预案。a comprehensive emergency plan: a comprehensive emergency plan for *.（2） 专项应急预案：主要是根据本企业生产特点，为应对几种安全事故类型。Specialized emergency response plan: is mainly based on the characteristics of the production, in response to several types of security incidents. 化学品事故应急预案Chemical Accident Emergency Plan

16、 火灾应急预案 fire emergency plan 柴油加油站应急预案 diesel gas station emergency plan1.5 应急工作原则 emergency work principle遵循快速反应，统一指挥，单位自救与专业应急救援相结合的原则。Follow the quick response, unified command, the unit self-help principles and professional emergency rescue combine.2 生产经营单位的危险性分析 Risk analysis of production units

17、2.1 生产经营单位概况 A survey of production units*是由*司于1996年在中国上海建立的全资子公司，投资总额5700万元；公司占地总面积约42416m2，职员工近400人，主要从事于开发、生产和销售各类*，这些设备主要用于*的物质。公司产品包括：安装于*装置等。*. is a wholly-owned German subsidiary of * 1996 in Shanghai, China established a total investment of 57 million yuan; company occupies a total area of a

18、bout 42416m2, recruits nearly 400 people, mainly engaged in the development, production and sales *. Company products include: * devices.2.2 危险源与风险分析 The hazard source and risk analysis2.2.1 生产过程中使用大量金属切削设备、焊接设备、起重设备等机械，若生产调节不畅、操作人员违章操作或机械设备、设施存在不安全的状态等均可造成机械伤害事故。The production process using a large

19、 number of metal-cutting equipment, welding equipment, lifting equipment and other machinery, if the production of poor regulation, operators of illegal operation or mechanical equipment, facilities and other unsafe state can cause mechanical injury. 2.2.2 装卸运输中：若操作不当或野蛮装卸以及车辆发生事故可发生砸伤、挤伤事故。Handling

20、 Transit: If improper operation or rough handling and vehicle accidents can occur crushing, crushing accident.2.2.3 使用危险化学品若使用不得或遇明火可发生人员中毒、火灾和爆炸事故；若发生火灾可产生爆炸的冲击波、热辐射，造成人员中毒、灼伤；建筑物破坏、人员受冲击波影响造成损伤。If the use of dangerous chemicals or use shall poisoning can occur in case of fire, fires and explosions

21、; cause damage to buildings, people affected by the shock wave; If the fire can produce explosive blast, thermal radiation, causing poisoning, burns damage.2.2.4 车辆驾驶员违章操作，人员违章进入运输作业范围内可能发生车辆伤害。The driver of the vehicle illegal operation, officers illegally entered the vehicle damage that may occur

22、within the range of transport operations.2.2.5 配电室、生产场所、办公室等用电场所，如电气设备、配电盘、插座漏电、短路可能发生人员触电和电气火灾。distribution room, production sites, offices and other places of electricity, such as electrical equipment, distribution boards, socket leakage, electric shock and short circuit may occur electrical fire.

23、2.2.6 高处作业防护不当造成高处坠落或物体打击事故。Protective work at heights caused by improper or against objects falling from height accident.2.2.7 食物过期或其它原因造成的食物中毒。expired food or other causes of food poisoning.3 组织机构及职责 Organization chart and responsibilities3.1 应急组织体系 emergency organization system（1）事故应急救援工作在公司领导统一领

24、导下，各有关职能部门分工合作，各司其职，密切配合，迅速、高效、有序开展。emergency rescue work under the leadership of the unified leadership of the company, the relevant functional departments to facilitate their duties in close coordination, rapid, efficient and orderly conduct.（2）成立事故应急总指挥部。总指挥由公司首席执行官担任，如有特殊情况公司首席执行官不能到位时，由首席运营官代任。

25、副总指挥由质量总监担任。指挥部设在首席执行官办公室；联系电话：*。成员由人事行政部、质量部、运营部、工艺设备部以及各车间负责人组成。The establishment of emergency general command. Served as the CEO of the company commander, if there are special circumstances when the CEO is not in place by an acting chief operating officer. Served as deputy commander of the Qualit

26、y Director. Headquarters is located in the CEO office; *. Members from the Department of Personnel Administration, Quality, Operations, Process Equipment Division and the responsible persons of the workshop. 安全生产事故应急救援组织结构图 Production safety emergency rescue organization chartCEOCOO& Safety committe

27、eProcess&Maintenance supervisorAPSmanagerAPSDirectorR&DDirectorPurchasing managerQuality DirectorHRA DirectorPRD DirectorQuality managerEHS SupervisorAdmin. supervisorSH2BranchMachining Supervisor Machining SupervisorFabrication SupervisorAssembly SupervisorForeman/Team leader3.2 指挥机构及职责 Organizatio

28、n chart and responsibilities3.2.1应急救援总指挥部职责 command organization and responsibility企业应急救援总指挥部emergency response overall command 指挥机构组织结构图command organization chart应急指挥部办公室首席运营官办公室emergency response command office( COOs office)消防救护组（EHS&生产部）fire protection and rescue group (EHS &HRA)抢险、抢修组工艺设备部rescue

29、, rush-repair group (Facility dept)物资供应组（EHS&生产部）material supply group（EHS&PRD）善后处理组（首席运营官办公室）proper handling group(COO office)通讯治安组行政人事部Communication& security group (HRA dept) 负责组织有关部门制定应急抢救预案，组织预案的演练，及时对预案进行调整、修订和补充。统一部署应急预案的实施工作，及紧急处理措施。Responsible for organizing relevant departments to develop

30、emergency rescue plan, the organization plans to drill, timely modify the plans. Make systemic deployment for the Implementation of emergency plans and develop emergency measures. 负责发布和解除应急救援命令、信号;Be responsible for the release and rescinding emergency response order. 负责调用本厂范围内各类物资、设备、人员和占用场地。Respon

31、sible for allocating various types of materials, equipment, personnel and space occupied in the plant. 负责组织人员和物资疏散工作。Be responsible for personnel and material evacuation. 负责配合上级部门进行事故调查处理工作。Be responsible for assisting proper authorities to do the accident investigation and handling. 负责做好稳定生产秩序和伤亡人员

32、的善后及安抚工作。Responsible for stabilizing production and deal with the aftermath of casualties and appease. 组织事故调查,总结应急救援工作经验教训。Organize accident investigation, make summing up of the experiences and lessons.3.2.2应急总指挥部办公室职责 emergency response command office responsibilities 应急指挥办公室是本企业应急指挥部的日常办事机构。负责平时的

33、应急准备。负责报告、信息报送、组织联络各职能部门及协调。Emergency response command office is daily office for emergency response overall command. Usually be responsible for emergency preparedness. Be responsible for reporting the information, contact window for various functional departments and coordination. 负责与外界的渠道沟通、引导公众舆论

34、。 Be responsible for communicating with the outside world and guiding public opinions. 指挥部设在首席运营官办公室，联系电话：*，手机号码: * Command office is located in the COO office, Tel: *, phone number: *.3.2.3抢险、抢修组（工艺设备部）职责rescue, rush-repair group (Facility dept) responsibility 由工艺设备部牵头，各部门配合组成。该组成员要对事故现场、地形、设备、工艺熟悉

35、，在具有防护措施的前提下，必要时深入事故发生中心区域，关闭系统，抢修设备，防止事故扩大，降低事故损失，抑制危害范围的扩大。Led by process and facility department, it is composed by various departments. The group members should be familiar with the accident scene, terrain, equipment, process. With PPE wearing, if necessary, in-depth accident center area, shut d

36、own the system, repair equipment to prevent the accident and reduce accident losses, inhibiting expansion of the scope of damage. 参加事故调查。participate in the accident investigation. 工艺设备部办公室，联系电话：*，内线直拨*，手机号码：*Process and facility Office, Tel: *, mobile extension number: *, cell phone number: *3.2.4通讯

37、治安组（行政人事部）职责 Communication and security group (HRA dept) responsibility 由人事行政部牵头各相关部门配合组成。Led by HRA Department, it is composed by the relevant departments. 负责维持厂区治安，按事故的发展态势有计划地疏散人员，控制事故区域人员、车辆的进出。Be responsible for the preservation of law and order in the plant, according to the development trend

38、of accident, evacuate staff according to the plan, Control personnel and vehicle access for accident area. 负责有关事故直接责任人的监护。Be responsible for the guardianship of the person directly responsible. 参加事故调查。Participate in the accident investigation. 行政人事部办公室，联系电话：* 内线直拨*，手机号码：*.HRA department office, Tel:

39、 * mobile extension number: *, phone number: *3.2.5物资供应组（生产部）职责 Materials Supply Group (Production) Responsibilities 负责急救行动提供物质保证。其中包括应急抢险器材、救援防护器材等。Be responsible for providing enough materials for emergency actions. Including emergency rescue and protective equipments. 生产部办公室，联系电话：*, 手机号码：*Product

40、ion Department, Tel: *, phone number: *3.2.6善后处理组（首席运营官办公室）职责 Aftercare treatment group (COO Office) Responsibilities 负责组织落实救援人员后勤保障和善后处理工作。Be responsible for implementing rehabilitation work for rescue personnel and aftercare treatment. 组织事故调查。Participate in the accident investigation. 首席运营官办公室，联系电

41、话：*，手机号码: *COO office, Tel: * phone number: *3.2.7消防救护组（EHS &生产部）职责 Fire rescue group (EHS & Production) Responsibilities 由EHS & 生产部相关人员和各相关部门配合组成。It is composed by EHSS, Production department and relevant departments. 负责对火灾、泄漏事故的灭火、堵漏等任务，并对其它具有泄漏、火灾、爆炸等潜在危险点进行监控和保护，负责应急救援、采取措施防止事故扩大，造成二次事故。 Respons

42、ible for putting out a fire, leak stoppage and so on, monitor and protect other potential risks which would make fires, explosions and leakage, in charge of emergency rescue, take actions to prevent accidental expansion, causing secondary accidents. 负责及时将所发生的事故情况报告首席运营官。Responsible for reporting the

43、 accident to COO officer in time. 负责对受伤人员实施医疗救护，提供运送车辆，联系确定治疗医院，办理相关手续。Be responsible for implementing medical assistance to the injured person, providing delivery vehicles, contact and determine treatment hospital, go through the relevant procedures. 负责提出危险品贮存区域及重点目标的建议。Be responsible for making re

44、commendations for hazardous chemical storage areas and high risk points. 负责各救援小组之间的通讯联络。Be responsible for communications between the various rescue teams. 负责配合重大事故调查工作Responsible for cooperating with the major accident investigation 生产部办公室，联系电话：*，手机号码：*。质量部办公室，联系电话：*，内线直拨*。手机号码：*Production office,

45、Tel: *, phone number: *. Quality Department Office, Tel: *, Tel: *, phone number: *.4 预防与预警 prevention and early warning4.1 危险源监控 The hazard source monitoring4.1.1机械伤害事故预防监控措施：Prevention of mechanical accident monitoring measures 按技术性能要求正确使用机械设备，随时检查安全装置是否失效。Make proper use of mechanical equipment a

46、ccording to its technical performance, check the safety devices whether working well anytime. 按操作规程进行机械操作。Follow standard operation procedure to do production. 处在运行和运转中的机械严禁进行维修、保养或调整等作业。It is forbidden to do repairing, maintenance or adjustment operations when the machine is in process of running.

47、按时进行保养，发现有漏保、失修或超载带病运转等情况时停止其使用。Make maintenance plan for all machines, stop its use immediately when found disrepair, overloaded, running under fault conditions and so on.4.1.2车辆伤害事故预防监控措施：Vehicle accident prevention and monitoring measures 公司内部机动车辆严格按照国家规定进行管理，按操作规程进行操作。Strengthen internal managem

48、ent of the motor vehicle in accordance with state regulations, follow SOP and instructions to do operation. 必须持证上岗。Operators must be certified. 按时进行保养，发现失修或超载等情况时停止其使用，严禁使用处于维修、保养期间的机动车辆。 Make maintenance plan for all machines, stop its use immediately when found disrepair, overloaded, running under

49、 fault conditions and so on, it is prohibited to use motorized vehicles when it is in under repairing and maintenance. 叉车按照规定路线行走。Forklift should be walking in accordance with the provisions of routes. 外来车辆必须在门卫登记后按照公司指定路线行走, 并限速行驶。 External vehicles must be registered in safety guard room and walki

50、ng in the designated walking routes with speed limit. 4.1.3火灾事故预防监控措施：Fire prevention control measures 对车间、仓库、柴油加油站、锅炉房等进行经常性的安全防火检查。Conduct regular fire safety audit for workshops, warehouses, diesel gas stations, boiler room and other. 配置安装短路器和漏电保护装置。Install short-circuiter and earth leakage prote

51、ction devices 对柴油加油站、锅炉房、危险化学品仓库易燃区域安装火灾报警装置。Install a fire alarm system for diesel filling stations, boiler room, hazardous chemical warehouse. 严格控制明火作业和杜绝在禁烟区域吸烟现象。Strictly control fire operations and forbidden to smoke in non-smoking area. 定期对防雷接地进行检查、检测。Regularly check and inspect lightning prot

52、ection and grounding device. 存放易燃气体、易燃物仓库内的电气装置采用防爆型装置。The electrical devices inside flammable gases and material warehouse should be explosion-proof.4.1.4易燃、易爆危险品引起火灾、爆炸事故预防监控措施：Inflammable, explosive material cause fire, explosion prevention and monitoring measures 使用挥发性、易燃性等易燃、易爆危险品的现场不得使用明火或吸烟，同

53、时应加强通风，使作业场所有害气体浓度降低。It is forbidden to smoke or use open flame at the area where use flammable and explosive material, ventilation should also be strengthened, so that it could reduce the concentration of harmful gases in the workplace. 焊、割作业点与氧气瓶、乙炔气瓶等危险品物品的距离不得少于10m，与易燃、易爆物品的距离不得少于30m。The distanc

54、e between welding & cutting working station and oxygen bottles & acetylene cylinders etc. shall not be less than 10m, for flammable, and explosive materials, it shall not be less than 30m.4.1.5高处坠落及物体打击事故预防监控措施：Prevention monitoring measures of falling and objects hitting accident 认真贯彻执行有关安全操作规程。Str

55、ictly implement the relevant safety procedures. 高空作业要有效可靠的防护设施。There should be effective and reliable protection facilities for overhead jobs. 行车等特种设备作业人员必须持证或培训合格后上岗。 Crane and other special equipment operator must be certified or qualified before operation. 吊装设备配备齐全有效限位装置。运行前，对超高限位、制动装置、断绳保险等安全设施进行检查。吊钩要有保险装置。Lifting device equipped effective stopper. Before running, ultra-high limi