汽车工业的可追溯性解决方案(ppt 47页).ppt

1、RVSI Product Traceability Solutions for Automotive Industry汽车工业RVSI产品可追溯性解决方案,Table of Contents,Product Traceability in Automotive Industry 汽车工业的产品可追溯性 Data Matrix and Direct Part Marking (DPM) Data Matrix 码和 DPM码 RVSI Product Traceability Solutions RVSI产品可追溯性解决方案 Case Studies个案研究 Service & Support服

2、务和支持 Conclusions小结,汽车工业内的问题,生产可追溯性需要: “Spill”containment Conduct product traceability during & after manufacture管理产品加工过程和产品加工后的可追溯性 Minimize high recall cost减少数额巨高的召回返厂维修的成本 Provide quality improvement channel提供质量改进的渠道 Process optimization & control过程控制和最佳化 Flexible manufacturing system柔性加工系统 Track

3、part geneology零件缺陷追踪 Conduct defect tracking缺陷行为追踪 Conduct assembly error proofing 装配错误行为证明,Co$t Impact of a Spill,At Supplier: $25K to $500K $Identify issue(s) $Identify affected product $Scrap or rework $Collateral damage $Lost units $Supplier rating,At Assembly Plant: $250K to $1M $Identify issue

4、(s) $Identify affected vehicles $Repair/Rework $Collateral damage $Lost units $Supplier quality,At Customer: $1M to $10M $Adverse PR $Customer relations $Perceived quality image $Identify affected vehicles $Repair logistics $Collateral damage $JD Power,Source: A major automotive manufacturer in US,F

5、lexible Manufacturing System柔性制造系统,Identification & tracking of automotive parts throughout manufacturing汽车零部件制造过程辨认和跟踪 Different parts manufactured in the same production line不同的零部件在同一条线上生产 Ensure that the right parts are matched to the corresponding parts确保正确的零件装配到相应的零部件上 Otherwise, it results in

6、production delays and expensive repairs否则，将导致生产延迟和昂贵的维修费用,Traceability Requirement,Automotive OEMs, parts suppliers and technology vendors all work together to agree on common automotive industry rules for traceability:汽车设备制造厂商、零部件供应商和工艺技术卖主一致达成了汽车工业可追溯性规则： Barcode - shipping labels on containers an

7、d pallets 一维条型码包装箱和托盘上的的运输标签 2D code - parts marking and identification 二维矩阵码零件的标记和证明 Automotive Industry Action Group recommends Direct Part Marking (DPM) and Data Matrix as industry standards for product traceability 汽车工业行动小组推荐DPM码和Date Matrix码作为产品可追溯性的工业标准,Barcode Limitation 一维条形码的局限,Automotive m

8、anufacturing and distribution was one of the earliest arenas for industrial bar code standardization汽车的生产和供应是工业条码标准化的舞台之一 Do not support Direct Part Marking不支持直接打刻 Limited marking space, especially in the area of electronic components打刻的空间受到局限，特别是在电子部件领域 Printing labels that can fall off or deterior

9、ate in harsh environments印刷的标签在粗糙环境有可能会脱落或受到破坏 Temporary ID, not permanent identification for parts临时的ID，不能永久证明零件 Low data storage很低的数据记录量,Choice of 2D Codes选择2D码,Data Matrix is the first choice for Direct Part Marking (DPM)Data Matrix码是DPM（零件直接打刻）的首选 Only Data Matrix is typically suitable for dot p

10、een - the most cost-effective DPM method in Automotive Industry只有Data Matrix码是最典型也是最适合的针式点打刻方式汽车工业中最有成本效益的直接打刻技术。 QR Code: Support some DPM, Poor ability on reading dot peen QR 码支持一些DPM （零件直接打刻）,但在针式点打刻（ dot peen ）上的读写能力很差。 PDF417: Analog encoding like barcode, Not support DPM PDF417像一维码一样，不支持DPM （零

11、件直接打刻） MaxiCode: Freight sortation and tracking, Not support DPM MaxiCode 货物分类和跟踪，不支持DPM （零件直接打刻,MaxiCode,Data Matrix,PDF-417,QR Code,2D Big Four四大2D码,Why Data Matrix ?为什么用Data Matrix,2D Data Matrix Addresses conventional bar code limitations 2D Data Matrix 克服了传统条型码的局限性 Supports Direct Part Marking

12、(DPM) - even rough metal surface支持直接打刻（DPM）即使是粗糙的金属表面 Small size,high information density - up to 100X barcode小的尺寸，高密度的信息是普通条码的100倍 Digital encoding, error correction - 20% error correction rate数据编译，数据纠正- 20% 的数据纠错率 Permanent ID for parts - survive harsh industrial environments永久的零件ID在苛刻的工业环境中得到应用 2

13、0% Low contrast - compared with 80% contrast barcode need 20%的低差异相比之下，普通条码要80的差异,Other Benefits of Data Matrix Data Matrix的其他益处,Data Matrix advantages: Data Matrix 的优点 Readable in any orientation, scaleable 在任何方位任何尺寸均易读 Supports any International Language Encoding支持任意一种国际性的语言编码 Encode 3116 numeric o

14、r 2335 alphanumeric characters and or 1556 bytes of binary information编译3116个数字字符或2335个带文字和数据的字符，也可以编译1556字节的二进制信息 Placed in public domain, no license fee放在公共领域，不需要许可费 Wide adoption in many industries worldwide广泛被全世界的工业企业使用 Broad standardization (AIAG, AIM, EIA, ISO, SEMI, ATA, ) 广泛的标准化,Why Direct P

15、art Marking ?为什么要直接打刻,If traceability is required after the product is separated from its temporary identification如果在产品脱离它的临时标识时需要可追溯 When the part cannot be marked with bar code labels or tags当零件不能条码标志或标签来作标识时 If the part will be subjected to environmental conditions that preclude the use of add-on

16、 identification means如果零件受环境条件的影响，不能使用附加标识的方法。 The use of DPM methods may be more cost efficient than individual item labels使用DPM（直接打刻）技术将比单独的标签更具成本效益 When identification is required for at least the anticipated life cycle of the part, as defined by the manufacturer当零件的标识要在由生产厂商规定的预期的寿命内必需时,From ISO

17、, Guidelines for DPM,Automotive Parts Sample汽车零件样本,THE DIRECT MARKING OF VEHICLE PARTS 汽车零件上直接打刻 Data Matrix dot-peened on a camshaft在曲轴上的针式打刻的Data Matrix码 Let manufacturers permanently identify, track, and trace components让生产厂永久的识别、跟踪和追溯零部件,Direct Part Marking Methods,Laser激光 Dot Peen 针点打刻 Ink Jet

18、喷墨,Benefits of DPM Using Data Matrix,Direct Part Marking using Data Matrix code is the most effective and efficient way to gain complete automotive parts traceability and control:使用Data Matrix码的直接打刻是获得全部汽车零件的可追溯和管理的最有效及最有效率的途径： Conduct product traceability during & after manufacture在制造过程和制造之后管理产品可追溯

19、性 Increase process control增加过程控制 Provide quality improvement channel提供质量提升的渠道 Reduce life-cycle costs减少生命周期成本 Reduce man hours & human error减少工时和人为错误 Minimize high recall cost最小化高的召回成本 Save billions of dollars!节省巨额的美元,RVSI Product Traceability SolutionsRVSI产品可追溯解决方案,RVSI provides a complete product

20、traceability solution during & after manufacturing RVSI提供了一个在生产过程和成品后的完全产品追溯解决方案,RVSI Solution for Automotive,RVSI Data Matrix Reader & Verifier is the KEY LINK between Automotive Parts & IT systems,COMMUNICATE,READ,MARK,VERIFY,M V R C,Marking Partners,VerificationTools,Readers,Data Management,Symbo

21、logy Research Center,The RVSI MVRCSM Solution,RVSI Symbology Research CenterRVSI标识学研究中心,Provide marking solution for customers in automotive industry提供标记解决方案给汽车行业的客户 Develop AIAG B-17 - 2D Direct Parts Marking Guideline发展AIAG B-17 2D直接打刻的方针 Involved with Every Engine Plant in North America through a

22、 Marking Analysis潜心于在北美的每一个发动机厂的标记分析 Serve NASA as direct part marking solutions center服务于美国国家航空和宇宙航行局的直接打刻解决方案中心,AIAG - Automotive Industry Action Group NASA - National Aeronautics and Space Administration,M-V-R-C,DPM Verification Benefits直接打刻标识的好处,RVSI Industry Unique Direct Part Mark Verification

23、 RVSI工业独一无二的直接打刻标识 - Tool for marking process evaluation & optimization 记录工艺过程评价和最优化的工具 Developed & patented by RVSI 被RVSI发展和取得了专利 Applicable to broad range of DPM methods DPM技术可适用于更宽广的领域 Default & customizable mark quality ranges/grades默认和用户化地标记质量范围和等级 RVSI DPM Verification Cell size孔眼大小 Center off

24、set中心偏移 Size offset大小差异 Cell modulation Axial non uniformity 轴向不一致 Angle of distortion扭曲角度 Border match, contrast, unused error correction边界匹配和对比 不习惯的错误修正 Axial non uniformity, print growth (all cells)轴向不一致 Also supports AIM Label Verification Standards,M-V-R-C,AIM - Automatic Identification Manufac

25、ture,Hand-held readers Flexible direct part mark low-contrast readers Application specific readers Multi-purpose wireless readers Read 1-D and 2-D codes Fixed-position readers Smart cameras Standalone single & multi-camera readers Read 1-D and 2-D codes PC plug-in boards & s/w Many scaleable configu

26、rations Interface to most cameras Vision & AutoID tools,RVSI Reader Configurations,MX700,Hawkeye 1500 series,MXi,Hawkeye 50 series,Visionscape Express,DMxAutoID+ Express,Hawkeye35,Visionscape 4x00, 2x00, 1x00, and 300 series of vision boards,HawkEye 40,M-V-R-C,HE1500 Series Reader,Best reading perfo

27、rmance on direct part marks Algorithms repeatedly tested by customers against other products Easiest to setup and deploy “Plug-and-Play” operation Integrated lighting, optics, imaging, decoding Unique patented QuicSetTM function Most powerful GUI Advanced setup/tuning Real-time reader network monito

28、ring & control Applications Specialized in direct part marking reading Broad applied in Automotive, Aerospace Semiconductor, Electronics & other industries,M-V-R-C,Robust Direct Part Mark Reading,All marks readily read by RVSI HE 1500 series readers,M-V-R-C,Networked Reader Monitoring & Control,DHCP

29、 or static IP addressing On-line reader monitoring & control (non-stop reading) Multiple hosts can monitor any reader High speed image transfers No reading performance degradation Remote software upgrades,M-V-R-C,Automotive Applications,Engine component traceability 5Cs: Cylinder heads & blocks, Cra

30、nkshafts, Camshafts, Connecting rods Assembly error proofing Selective pairing of components Transmission components traceability Fuel injector traceability Catalytic converter traceability PCB traceability Final assembly & WIP verification,Error Proofing,RVSI Solution: RVSI Readers Identify and tra

31、ck camshafts through the manufacturing processes Camshafts were matched to the corresponding engine,Benefit: No error parts inserting Reduced costly repairs and production delays Both savings and improved product quality,Defect Tracking,Applications in Power Train Facility Dual process machining ope

32、ration “A” & “B” line for thread cutting,Work-In-Progress & Final Vehicle Assembly Verification Data Matrix label reading Barcode & PDF 417 label reading,Assembly Plants,Case Studies,Current RVSI Traceability Solutions,Developer & Inventor of Data Matrix Unique Direct Part Marking Verification, DPMT

33、M Extensive product line with most robust reading Leader in traceability solutions for automotive industry Designated supplier for major automotive manufacturers worldwide Proven successful track record in major automotive manufacturers product line 99% read rate in a major automotive manufacturing

34、facilities World-class 2-tiered support provided by RVSI and worldwide partners,Automotive Manufacturer Reference,Implementation: RVSI Products Mostly HE-1500 series DMx Verifier MXi Hand Held Reader Used both on Dot peened etched marks Laser etched marks Marks are etched on Engine blocks Cylinder h

35、eads Cam shafts Crank shafts,Source: A major automotive manufacturer in US,RVSI Marking Solution for Automotive,SRC helps the automotive manufacturers to solve marking problems via close periodic communications with plant engineering SRC is involved with Every Engine Plant in North America through a

36、 Marking Analysis Resolved issues in reading components shipped between plants with different marking methodologies,M-V-R-C,SRC - RVSI Symbology Research Center,Verification Minimize Marking Problem,Datamatrix Verification for Engine Blocks & Engine Head,M-V-R-C,Source: A major automotive manufactur

37、er in US,Data Usage in Engine Plant,Engine Block,Encoded Information,Encoded Information,M-V-R-C,Source: A major automotive manufacturer in US,Engine Head,Data Collection Station Setup,M-V-R-C,Parts ID Reading: Data Matrix on engine block & engine head EUN label on engine parts RVSI Readers Usage: D

38、eployed & installed through production line Identify and track engine parts through manufacturing processes,EUN,Data Matrix on engine block,Data Matrix on engine head,Weekly Data from a Production Line,We are continually striving to achieve a 99.9%+ Good Read rate through good PM scheduling and audi

39、t vigilance,Source: A major automotive manufacturer in US,Benefits of RVSI Implementation,RVSI traceability solution was fully adopted & widely applied by the major automotive manufacturer: Conduct product traceability during & after manufacture Reduced costly repairs and production delays Increase

40、process control Realize flexible manufacturing system Conduct defect tracking Conduct assembly error proofing Minimize high recall cost The customer keeps enjoying the benefit from RVSI solution,Excellent RVSI Example,Using the RVSI Image Capture capability to debug incorrectly marked parts Investig

41、ating a solution to prevent incorrectly marking with RVSI and marking provider,Abnormal Data,Find marking error and stop the line,Source: A major automotive manufacturer in US,RVSI vs Competition in Production,Source: A major automotive manufacturer in US,Automotive Traceability Summary,Ensures 99%

42、read rate currently proven in major automotive manufacturers production line 10 years extensive experience in automotive industry Leader in traceability solutions for automotive industry Extensive product line with most robust reading Provides unique Direct Part Marking Verification DPMTM World-class support provided by RVSI and worldwide partners,Join the 2D Crowd,There are many more. . . and the list grows daily,Service and Support,RVSI Profile,The leading pioneer of Data Matrix, a major machine vision application for direct part marking, reading and traceability Founded in 197