硝基苯甲醚废水的预处理技术研究

1、1 斗轮堆取料机安装说明书 二零一八年四月二零一八年四月 2 DQL 300/1200.35（D696P）臂式斗轮堆取料机安装应按制造厂的图纸和技术文件 进行，并应符合本大纲和相关标准的规定要求 (该机电气控制系统另见臂式斗轮堆取 料机电气说明书。 1.1.主要技术参数主要技术参数 MainMain technicaltechnical parameterparameter 1. 1 斗轮机构 (单向运行) bucket wheel unit (single side operation) 斗轮转速 rotation speed bucket wheel： 7.5 r/min 斗 数 numb

2、er of bucket： 8 个 驱动功率 driving power： 37Kw 1.2 悬臂胶带机(双向运行 重锤拉紧) Cantilever belt conveyor(double sides operation, gravity tensioning) 驱动装置 drive unit：75Kw （电动机+偶合器+制动器+减速机） (motor+coupling+brake+gear reducer) 带 宽 belt width：B=1400 mm 带 速 belt speed： V=2.8 m/s 1.3 俯仰机构 luffing mechanism 型 式：整体平衡液压俯仰 t

3、ype: incorporate balance hydraulic luffing type 俯仰角度：满足堆高要求约 12.91+9.33 luffing angle: meet the requirements of material height. Appr. - 12.91+9.33 仰俯速度：（斗轮中心处）约 5m/min luffing speeed: (center of the bucket wheel) appr. 5m/min 油缸型式： 双作用缸 oil cylinder type: double functions cylinder 1.4 回转机构 slewing

4、mechanism 回转机构型式：三排滚柱式回转支承，外齿传动 type of slewing mechanism: three lines roller slewing support, outer teeth driving 回转角度 slewing angle：110 回转半径：（从回转中心到斗轮中心）35m 3 slewing radium: (from slewing center to bucket wheel center) 驱动方式：电动机+安全联轴器+制动器+减速机+开式齿轮传动 Driving pattern: motor+safety shaft coupling+bra

5、ke+gear reducer+open gear transmission 驱动功率 driving power：15 Kw 1.5 行走机构 carriage traveling mechanism 行走速度： 工作6 m/min，调车30m/min traveling speed: working 6m/min, shunting 30m/min 驱动方式： FLENDER“三合一”减速机(8 驱动 变频调速电机) driving method: FLENDER triad gear reducer (8 driving, variable frequency speed adjusta

6、ble motor) 驱动功率 driving power： 8X5.5kw 1.6 尾车 tripper 尾车型式：半趴式折返尾车 type of tripper: semi-grovel to and fro tripper 尾车俯仰方式：双油缸同步工作 Luffting pattern of tripper: double cylinder work synchronization 尾车最大倾角 max. Inclined angle： 14 带宽 belt width：1400mm 1.7 中心落料斗系统 center material dropping hopper unit 带电动

7、推杆的挡料板装置。 Swing chute with electrical push bar 1.8 供电方式 power supply method 电缆卷筒，上机电压为：6000V 50HZ cable drum. Voltage to machine is 6000V and 50HZ. 1.9 控制方式 control method 机上半自动控制和手动控制 control aside machine, program control and manual control 1.10 装机总功率 total power： 约 240 kW 最大负荷功率 max. loading powe

8、r：180kW 4 2.2. 存放保管说明存放保管说明 storagestorage andand depositdeposit instructioninstruction 为了确保斗轮机的产品质量，产品的现场存放、保管十分重要。为做好这方面工 作，特制定本存放保管说明。 For the sake of its quality, the deposit and storage of bucket wheel stacker and reclaimer are very important and the following instrction is designed for this pu

9、rpose. 2.1 货物到达现场后的装卸和运输 Loading and unloading, and transportation of goods after its arrival on site 组织有关人员制定卸货和运输方案，清理好库房和露天货场。 Organize related person to establish discharging and transportation scenario, clean the storeroom and open air stockyard. 配备好各种适当的起吊和运输设备工具等。 Prepare all kinds of proper

10、hanging and transportation facilities. 对于需要小心谨慎装卸的货物，在搬运和起吊过程中应根据货物的吊装标志及要 求进行工作。 For the goods need special carefulness, its dealing should be conducted as per hanging mark and requirement in the process of transition and hanging. 要理解设备装箱单的要求。在装卸作业中应避免货物与货物之间发生碰撞。 Comprehending the requirement on p

11、acking list of equipment. Bumping between goods should be avoided in the process of discharging. 2.2 起吊作业中注意事项 cautions in hanging process 吊绳应挂在标有起吊标记的地方。 Sling should be hung at where mark shows. 利用铲车及其它工具作业时应严格按照各有关规定进行装卸作业。 The using of forklift and other tools should strictly refer to related re

12、gulations. 2.3 现场的存放和保管 on site storage and deposit 5 2.3.1 一般要求 General requirement 不论室内、室外存放或包装形式如何，所有的货物都应放在木枕上，避免货物与 地面直接接触。货物底部离地面的高度不应小于 150mm。室外存放，如果使用棚布覆盖， 雨后应及时处置，以防积水。为防止开式齿轮、轴、机加表面发生锈蚀，根据要求在 相关的部位涂防锈油脂。 No matter which kind of packing, indoor, outdoor, or other packing patterns, all the g

13、oods should be laid on wood crosstie for fear of the direct contaction of goods and ground. The distance between the bottom of goods and ground level should be no less than 150mm. If stored outdoor and covered by canvas, it should be treated in time for fear of the accumulation of rains. To prevent

14、open gear, shaft, and machining surface from rusting, the related surface should be painted by grease as per requirement. 下列货物避免太阳光照射：the following goods should be prevented from sunshine: 橡胶带、滚筒胶面、缓冲托辊、各种胶圈、各种电缆、各种清扫器、导料槽橡胶 板及各种橡胶制品。 Rubber belt, rubber coating of pulley, impact idler, each kind of

15、 rubber ring, cable, sweeper, trough plate and other rubber products. 2.3.2 仓库存放和保管 warehouse deposit and storage 仓库内若需要把货物堆积起来，原则上堆积的层数不得超过二层。 If the goods are stored in the warehouse, the pile should be no more than two layers. 重量大于 3 吨的包装箱和物体不得堆积存放。 The packing box and goods more than 3 tons shou

16、ld not be stored in pile. 货物的安放，标签的一面面向通道，便于查找。 The tag of goods should face the alleyway when in store for easy finding. 电气设备均应存放在库房内。 The electrical equipment should stored in the warehouse. 6 2.3.3 各类货物的存放地点 the storage place for each kind of goods 如下货物应放在库房内：the following goods should be stored

17、in the warehouse: 所有电气设备、胶带机的各种保护装置。各种仪表、开关、螺栓、螺母等紧固件。 各种胶带机托辊、滚筒、清扫器、橡胶件、管件、胶带、电动机、电缆、减速机等。 All the eletrical equipments and the protection units of belt conveyor, each kind of instruments, switches, bolts, nuts and fasten parts, idlers, pulleys, sweepers, rubber parts, pipes, belt, motors, cables,

18、 and gear reducers should be stored in the warehouse. 2.3.4 需要特殊注意保管的货物 the goods need special cautions 托辊和托辊支架：搬运时要注意，不得跌落而损坏。托辊保管时间超过三个月以上， 需抽检发现问题及时处理。托辊两轴头部分应涂防锈油脂。托辊支架存放期间 应无磕碰、变形等。 Idler and its frame: when in transportation, cautions should be paid to for fear of dropping and damage. If the s

19、torage time of idler more than 3 months, random examination must be done and the problems should be solved in time. The shaft head point should be painted by anti-rust grease. The storage period of idlers frame should ensure they have no bumping and distortaion. 滚筒：严禁把滚筒直接放在地上，每月检查一次，滚筒轴是否转动灵活，滚筒轴头用

20、 油纸或塑料布包好。 Pulley: pulleys are not allowed to put on the ground directly and should be examined every moth to ensure the running agility of its shaft, and the shaft head should be wrapped in oil paper or plastic. 胶带：避免阳光照射、雨淋。保持清洁，严禁与酸、碱、油类有机溶剂物质接触。 Belt: should be free from sunshine or rain and kee

21、p them clean far from acid, alkali, oil, and other organic impregnant. 驱动装置：电机、减速机轴头等加工表面均需涂防锈油，每月检查一次，轴头用油纸 或塑料布包好。 Drive unit: motor, the shaft head of gear reducer should be painted with 7 anti-rust grease, and should be examined every month, shaft head should be wrapped with oil paper or plastic

22、. 2.3.5 拆箱 dismantlation of case 货物在安装前或在清点货物时开箱，其要求如下： Before installation or checking of goods, the following should be done: 原则上启封的时间应按安装先后顺序进行，因清点货物必须开箱时，待清点后必须将 物品放回原箱中，做好防锈处理。 In principle the unsealing sequence should be as per the installaion sequence, when counting goods and opening the cas

23、e, the goods must be reput in the case and anti-rust treatment must be done. 3.3. 安装说明安装说明 installaioninstallaion instructioninstruction 3.1 概述：summarization 本说明书对斗轮机的安装提出了简要的要求，安装单位应根据实际情况，参照本 说明及相关的国标或行业标准进行设备的安装工作。 This instruction gives a brief requirement to its installation and it is must be c

24、onducted as per practical condition and this instruction and related international standard must be refered to its installation. 3.1.1 安装前的准备工作 preparation before installation 本机是大型设备，许多部件尺寸较大较重，总装后无法运输。因此，采用在生产 厂分部装配、在用户现场总装。对于大型结构件如门柱底座、门座、悬臂梁、转台、 支承装置相互连接的定位孔在制造厂内进行了试装，并留有明显的定位标记， 。在工地 总装时一定要按标记定

25、位，从而保证质量，加快安装进度。 Since the machine is very huge and many parts of it are very heavy, it cant be delivered after assembly. And thus it should be partly installed and then wholly installed on site. For the huge parts such as column abutment, door seat, cantilever, slewing platform, and the fix hole fo

26、r the connection of supporting unit, should be installed in the workshop and should be marked obviously. On site installation, it must be located by marks to ensure its quality and improve the installation schedule. 8 本机在安装前必须对全部零件进行清点，以查对实物与包装文件及图样资料是否 一致。零部件是否缺少和损坏。各主要传动件须进行清洗去污。装配时在有相对运动 的部件及部位涂润

27、滑脂。 Before installation, all the machine parts must be counted to check if the practical goods are the same as packing documents and drawings, if there is parts damage and shortage. All the main transmission parts should be washed and clean. At time of installation, parts where has comparative movem

28、ent should be painted by lubricant. 3.1.2 安装时所必要的起重运输设备 necessary crane equipment as time of installation 安装时需参照下表所列各主要部件的重量选用适当的起重设备。表中列出的只是 几个大型部件，其余较小的部件不再列出。 Refer to the following sheet to choose appropriate crane equipment as time of installation. In the sheet only a few huge parts are listed

29、other small parts are excluded. 大型部件重量表 weight of huge parts 表表 1 1 sheetsheet 1 1 序序 号号 No.No. 零部件名称零部件名称 NameName ofof partsparts 代代 号号 （长（长 X X 宽宽 X X 高）高） SymbolSymbol (L*W*H)(L*W*H) 实重实重 （t t） WeightWeight 安装高度安装高度 （m m） InstallationInstallation heightheight 所需所需 设备设备 NecessaryNecessary equipme

30、ntequipment 附注附注 NoteNote 1 门座 Door seat D696-7P （8103X8400X1730） 22.25 起重机 crane 2 转台 Slewing platform D696-5P （7600X7600X3300） 8.96.5 起重机 crane 3 门柱底座 Abutment of column D652-2-2P （10885X4000X13224） 26.58 起重机 crane 4 前臂架 Former D696-2-1P （26500X3540X1300） 9.918 起重机 crane 9 cantilever 5 配重架 Weighin

31、g frame D696-2-3P （23535X4780X1246） 13.515 起重机 crane 不含配重 块 withouot weighing block 6 斗轮机构 Bucket unit D96-1P (5100X1000) 78.5 起重机 crane 安装单位可以根据上述要求准备相应的起重设备，并备有焊机、砂轮、千斤顶、 手葫芦、脚手架、扭力扳手、枕木、竹架板、临时支承及定位用型钢、清洗用油、 电焊条、氧气、乙炔、丙酮、润滑脂、润滑油、油漆、百分表、塞尺、检测平尺、 水平仪、经纬仪以及常用工具、材料、检测仪器等。 Appropriate crane equipment s

32、hould be chosen as per above requirement, welding machine, grinding wheel, jack, hand electromotor, falsework, torque wrench, pillow wood, bamboo plate, temporary bearing and location profiled bar, clean oil, welding rod, oxygen, ethine, acetone, grease, lubricant, paint, centesimal meter, stuff rul

33、er, examination ruler, gradienter, theodolite and other common tools, material, and examination apparatus. 3.2 对安装用轨道的要求 rail installation requirement 斗轮堆取料机是在轨道上进行安装的设备，总装时应选择一段精度较高的轨道作 为安装基准，因此机器对安装时轨道和整个行走轨道的铺设有如下要求。 Bucket wheel stacker and reclaimer is a kind of equipment which should be instal

34、led on rail; and as time of wholly installation, a part of rail of high conciseness should be chosen as foundation, so the laying of rail as time of installation should be as follows: 见图 1图 4 及表 2。斗轮堆取料机安装轨道的精度 Refer to drawing 1 to drawing 4, sheet 2. the rail installation conciseness 10 of bucket

35、wheel stacker and reclaimer （1） 轨道平面图 rail plan 注：a、a为车轮位置点；b、b 、Y、Y为检测点；A、A 、B、B 、C、C 为支腿 位置；X-X、X-X为钢轨中心线； Note: a, a are the wheel position points; b, b, y, y are examination points; a, a, b, b, c, c, are the position of supporting legs; x-x, x-x are the central line of rail O 点的铅垂线即为安装回转支承的轴心线为机

36、器回转中心。这是安装回转支承及保 证整机回转性能的重要垂线。 O point Plumb line is the shaft line for the installation of slewing bearing. This is an important vertical line for the installation of slewing bearing and can guarantee the slewing function of the whole machine. (2)轨道平行度 rail horizontal degree 11 图 2 a. 检测部位：A、B、C、Y

37、、b(A 、 B 、C 、 Y 、b)各点。 Examination poisitions: a, b, c, y, b(a, b, c, y, b) b允许偏差 为5mm。 Allowful error: 5mm c采用墨线、钢卷尺和直尺测量（见图 2） Using ink line, tape, and vertical ruler to examine(see drawing 2) （3）轨道对角线差 diagonal error of rail a检测部位：examination position 各线段差 error of each section ( OA 和 OA理论正确尺寸为

38、4950mm). theoretical dime of OA and OA (OB 和 OB 理论正确尺寸为 4950mm). theoretical dime of OB and OB (AB和 AB 理论正确尺寸为 9900mm) theoretical dime of AB and AB (BC和 BC 理论正确尺寸为 9900mm) theoretical dime of BC and BC b以上各线段允许偏差 f 为2mm Allowful error of the above each section f: 2mm 采用钢卷尺测量（见图 3） 。Using steel tape

39、 for examination(refer to drawing 3) （4）轨顶水平度 horizontal degree of rail top a检测部位 examination points： a、 D、Y（a 、D 、Y ）各点。 b允许偏差 allowful error:1mm。 c采用水平仪和直尺测量（见图 4） measuring by gradienter and ruler 12 图 3 图 4 3.3 安装用图纸、资料的准备 preparation of installation drawings and documents 3.3.1 安装前应详细阅读本大纲，并充分消

40、化制造厂提供的安装用图中的各项要求。本 机的安装用图目录见随机附带图样及技术文件清单 。 Read this outline before installation and understand the requirement of drawing provided by manufacturer. Installation drawing list refer toattached drawing sample and technical document list. 2.3.2 安装前应按装箱单清点零部件数量，保证零部件数量齐全，同时检查零部件是否 有损伤，发现问题应及时进行处理，零部件安

41、装前还须进行去污和清洗。 Counting spare parts before installation as per packing list to ensure the quantity of parts at the same time examine if there is damage for spare parts, any problems found should be solved in time, and spare parts must be cleaned and tidy before installation. 本机对行走轨道的要求 the requirement

42、 for rail of this machine (参考件) referance 表 2 sheet 2 13 项目项目 itemitem 安装基准安装基准 installationinstallation foundtionfoundtion 简简 图图 briefbrief drawingdrawing 测量方法测量方法 measuringmeasuring methodmethod 管理限界管理限界 managingmanaging delimitationdelimitation 跨 度 span 允差 allowful error 10mm 钢卷尺测量 measuring by t

43、ape 允差 allowful error 15mm 直线度 linearity 在全长内 允差 allowful error in the whole length: 30mm 经纬仪或钢琴弦测量 Theodolite or string measuring 在全长内 允差 allowful error in the whole length: 60mm 局部直线度 Partial linearity 在 1m 长度内允差 allowful error within 1m: 1/300 经纬仪或钢琴弦测量 Theodolite or string measuring 在 1m 长度内 允差

44、allowful error within 1m: 1/200 左右高低差 Left and right height difference 允差 allowful error: 1/600 水平仪或经纬仪测量 Grandienter or theodolite measuring 允差 allowful error: 1/300 左右交叉局部高 低差 left and right cross partial height difference 在 10m 长度内允差 allowful error within 10m: 10mm 经纬仪或钢琴弦测量 Theodolite or string

45、measuring 在 10m 长度内 允差 allowful error within 10m:15mm 总坡度 Total gradient 在全长允差 allowful error in the whole length:1/1000 允差 allowful error: 1/800 局部坡度 Partial gradient 10m 内允差 allowful error within 10m: 1/300 水平仪或经纬仪测量 Grandienter or theodolite measuring 允差 allowful error: 1/200 接头位置度 Joint position

46、 顶面或侧面允差 top and side allowance: 0.5mm 钢板尺测量 steel rape measuring 顶面或侧面允 差 top and side allowance: 1mm 接逢间隙 Joint clearance 允差 5mm,但夏季高 温时不能接触 allowful error: 5mm, in summer high temperature cant be touched 钢板尺测量 steel rape measuring 允差 allowful error: 5mm, 轨枕倾斜度 Obliquity degree of rail pillow 允差 a

47、llowful error: 1/50 (09) A,B 的平行度应事先检 验标定,水平仪测量 The horizontal degree of A,B should be examined and marked beforehand, Theodolite measuring 允差 allowful error: 1/30 (055) 14 4.4.机器的安装机器的安装 installationinstallation ofof machinemachine 以下重点介绍本机主要零部件的安装及要求，并按机器安装顺序编写。 The following are the brief introdu

48、ction of spare parts of belt conveyor compiled as per the sequence of installation. 4.1 总则：Generalization 该机器的安装非常繁杂，安装单位可根据自己的能力与经验来调整安装顺序。但 要特别注意倾翻问题。 （尤其在装置配重时） 。 The installation of this machine is very complicated, the installation company should arrange installation sequence in accordance with

49、 their capacity or experience, but special cautions should be paid to its overturning(esp. at time of installation of weighing). 4.1.1 所有装配应根据图样及有关技术要求进行。连接中不允许存在附加力，严禁强 制装配。 All the installation should be conducted as per drawing sample and related technical requirement. Accession force is not allo

50、wed in its connection, enforced installation is strictly forbidden. 4.1.2 为减少高空作业量，应尽量在地面上装配连接。 To reduce altitude working, the installation should be done on the ground at best. 4.1.3 焊接要求 welding requirement 4.1.3.1 安装焊接工作应由合格焊工进行。重要构件的焊接接口处应开坡口。 Installation and welding should be done by qualifie

51、d welder. For the key parts, the welding seam should be groove welded. 4.1.3.2 焊接材料的型号、规格应符合设计图样及焊接工艺要求，本机槽钢、角钢等 型材均为 Q235-A 钢制造，可采用 E4303 焊条，本机主要结构件材质均为 16Mn 制造，.应采用 E5015 或 E5016 焊条。异种材料构件之间的焊接，一般按强度较 强的金属基体选用焊条。即采用 E5015 或 E5016 焊条。 Type and specification of welding material should meet the requi

52、rement of welding craftwork and design drawing sample; the material of this 15 machine is Q235-A steel and its welding rod should be E4303, the structure parts of this machine is 16Mn and its welding rod should be E5015 or E5016. For the welding of different kind of material generally the choose of

53、welding rod should be as per the metal of high strength, ie, E5015 or E5016. 4.1.3.3 焊条使用前应根据使用说明书参照表 3 规定烘干。 表 3Welding rod should be baked as per sheet 3 of instruction before usage. 焊焊 条条 牌牌 号号 BrandBrand ofof weldingwelding rodrod 烘烘 干干 温温 度度 bakingbaking temperaturetemperature 烘烘 干干 时时 间间 Bakin

54、gBaking timetime E4303 150250 2 小时 hrs E5015 E5016 350400 23 小时 hrs 烘干的焊条在 100150保温，随用随取。 Welding rod after baking should be stored at 100150 for use at any time. 4.1.3.4 烘干的焊条置于空气中超过四小时时应重新烘干，但烘干次数超过二次的焊 条仅能作为次要件焊接使用。 If welding rod afer baking in the air more than 4 hrs, it must be rebaked but thi

55、s kind of welding rod can only be used for the welding for surbodinate parts. 4.1.3.5 所有焊缝焊前必须彻底清除边缘(不小于 10mm)的水迹、油污、铁锈、油漆、 氧化等杂物，直至露出金属光泽。 The water, oil, rust, paint, and oxid on the edges of all the welding seams should be cleaned before welding until metal appears. 4.1.3.6 不准在非焊接部位上引弧和试电流。焊缝药皮应清

56、理净，焊瘤要铲除。 Introduction of arc or current test is not allowed on the non-welding part. The welding residue and sediment must be cleaned. 4.1.3.7 露天施焊，凡遇雨、雪、大雾等特殊气候，无安全措施不允许焊接。 16 Welding on the open air, if encounter with rainy, snowy, or foggy days, it is not allowed without safe measures. 4.1.3.8 焊

57、缝检查 welding seam examination a. 焊缝应符合图样要求。对重要焊缝应作探伤检查。质量达到 GB3323-87 中的级标 准或 GB11345-89 中的级标准。或与此标准相对应的国际标准和印尼标准。 Welding seam should meet the requirement of drawing sample and should be tested. The welding seam quality should meet GB3323-87 GRADE or GB11345-89 GRADE or equivalent international stan

58、dard or indonesia standard. b. 焊缝及热影响表面不得有裂纹、气孔、弧坑和夹渣等缺陷。 Welding seam and hot treatment surface should have no crack, air hole, arc pit, and slag. c. 焊缝咬边当板厚小于 10mm 时，不得大于 0.5mm，当板厚大于 10mm 时，不得大于 1mm，咬边连续长度不得大于 100mm。二侧咬边总长不得超过焊缝总长的 10%。 Welding seam bites the edge should be no more than 0.5mm, whe

59、n plate thickness less than 10mm; when plate thickness more than 10mm, it should be no more than 1mm, and continuous length should be no more than 100mm. The total biting edge length of both sides should be no more than 10% of the length of welding seam. d. 焊缝应呈园滑过渡至母材的几何形状，焊缝转角处应饱满。 Welding seam sh

60、ould smoothly transit to the geometrical figure of original timber, and the turnning point of welding seam should be plump. 4.1.4 高强度螺栓连接 high-strength bolts connection 4.1.4.1 连接面的处理 treatment of connecting surface 连接前，必须清理连接表面的凸出物、油漆、油污及氧化皮等减少摩擦系数的杂 物，并用钢丝刷刷去浮锈，不准用砂轮打磨。 Before connection, the bulg