WSS-M11P62-A——adhesive

1、ENGINEERING MATERIAL SPECIFICATION工程材料规范工程材料规范ADHESIVE, INTERIOR PERFORMANCE胶水，内饰性能WSS-M11P62-A1. SCOPE适用范围This specification defines the performance requirements for adhesives used in interior applications.本规范定义了内饰产品用胶水的性能要求。2. APPLICATION应用This specification was released originally for adhesives u

2、sed to manufacture interior assemblies and/or subassemblies, (i.e. door trim, consoles, headliners, carpet laminates, etc.)本规范适用于内饰总成和（或）次总成装配过程中用到的胶水。（例如，门板，主控台，顶内饰，地毯等。）3. REQUIREMENTS要求3.0STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS材料的标准要求Material suppliers and part producers must conform to th

3、e Companys Standard Requirements For Production Materials (WSS-M99P1111-A).材料供应商和零件生产商必须遵守福特公司生产材料标准要求3.4 FLAMMABILITY, max最大燃烧速率100 mm/min(ISO 3795/SAE J369)For adhesives that are bonded over 100% of substrate surface area:与基材表面100%黏合的胶水：Test sample preparation: Prepare composite sample with produc

4、tion substrates and adhesive. The adhesive thickness, application, and cure methods must reproduce the production process. Exceptions to this method require prior approval and written concurrence from the appropriate Materials Engineer.试样预处理：准备基材和胶水粘接完好的复合材料样品。胶层厚度，应用以及粘贴方法必须与实际生产过程一致。如需使用其他实验方法，必须提

5、前取得相关材料工程部门的书面批准。For adhesives having point-contact with the substrate (e.g. hot melt):与基材点结的胶水（例如，热熔胶）Test sample preparation: Apply the adhesive film to a suitable release liner. The adhesive thickness, application, and cure methods must reproduce the production process. Remove the release liner f

6、or testing. Exceptions to this method require prior approval and written concurrence from the appropriate Materials Engineer.试验预处理：将胶层放置到适当的离型纸上。胶层厚度，应用以及粘贴方法必须与实际生产过程一致。通过移除离型纸以进行试验。如需使用其他实验方法，必须提前取得相关材料工程部门的书面批准3.5 ODOR, max气味，最大2 rating2级(SAE J 1351)Test sample preparation:Apply the adhesive to a

7、luminum foil.The adhesive thickness, application and cure methods must reproduce the production process.试样准备：将胶水涂抹到铝箔上。胶层厚度，应用以及粘贴方法必须与实际生产过程一致。3.6 FOGGING雾化(SAE J1756, 3 h at 100 C heating, 21 C cooling plate, post test conditioning 1 h and 16 h)在高温100，低温21的高低温试验箱中放置3h，试验后分别放置1h和16hFog Number, min雾

8、化值，最小70Formation of clear film, droplets or crystals is cause for rejection.不允许形成明显的结膜，液滴或结晶。DateActionRevisions2007 06 18RevisedInserted 3.0; Deleted 3.1, 3.2, 3.3, 3.11, 3.12 & 41999 02 10RevisedRevised 3.6 & 3.8.1L. Koth1996 07 03ActivatedL. KothPrinted copies are uncontrolledPage 9 of 4Copyright

9、 2007, Ford Global Technologies, LLCWSS-M11P62-ATest sample preparation: Apply the adhesive to aluminum foil. The adhesive thickness, application and cure methods must reproduce the production process. Exceptions to this method require prior approval and written concurrence from the appropriate Mate

10、rials Engineer.试样准备：将胶水涂抹到铝箔上。胶层厚度，应用以及粘贴方法必须与实际生产过程一致。如需使用其他实验方法，必须提前取得相关材料工程部门的书面批准。3.7 STORAGE STABILITY, min储存稳定性90 days90天When stored in sealed unopened containers out of direct sunlight at ambient temperatures between 5 and 32 C.在周围环境5-32的环境下，存放于非阳关直射的密封容器中3.8 ADDITIONAL LINE CALLOUT REQUIREME

11、NTS编码要求All callout digits shall be specified on the engineering drawing and approved source list.编码数字应由工程图纸和批准的资源清单确定。Create an 8 digit line callout to further characterize the adhesive using the classification system below.使用下面的分类系统，编制8位的编码以详细的定义胶水。*All As specified (Z) digits must be defined in th

12、e supplier submission, on the engineering drawing and approved source list.在供应商提交时，所有的编码位数必须定义在工程图纸和批准的资源清单上。3.8.1First DigitReference specification for performance/test criteria性能/试验条件的参考标准(Specifications will be replaced by SDSs as available.)按最新的SDSs标准更新本规范Application应用Specification规范Code Letter代

13、码Fabric, seat & trimTrilaminate三层压材料Bilaminate 双层压材料laminate, HF weldWSS-M8P18-A2WSS-M8P18-A3 WSS-M8P18-A4P3P21 P22Carpet assemblies地毯总成 Carpet assy w/barrier地毯总成 Leather, foam laminate皮革，发泡层压材料 Headliners顶棚Interior trim assemblies内饰总成At or above beltline 腰线以上Below beltline腰线以下Package Trays 行李箱托盘Arm

14、rests 肘枕Appliques绣花High wear高耐磨 Low wear低耐磨Driver Airbag Passenger Airbag 驾驶员侧气囊Watershields雨刮Luggage Compartment后备厢WSS-M8P16-A WSS-M8P16-A WSB-M8P17-A WSS-M15P27-D WSS-M15P4-EWSS-M15P6-D WSB-M15P26-CWSS-M15P34-B1 WSS-M15P34-B2 F50B-54043B13-AA F2DB-54044A74-AA WSS-M15P36-A2 WSS-M15P32-CP2 P4 P5 P6P

15、7 P8 P9 P10P11 P12 P13 P14 P15 P16(Loadspace) Seat Trim座椅Polymeric Film, Seat & TrimTrilaminate BilaminateWSS-M15P2-CWSS-M8P3-D2 WSS-M8P3-D3P17P19 P20WSS-M11P62-AApplication应用Heel Pad切削垫Specification规范WSS-M15P37-BCode Letter代码P23Instrument Panel仪表板As specifiedSDSP24PZ3.8.2Second and Third Digits Ass

16、embly Substrates第二、三位基材Substrates基材Code Letter代码ABSFiberboard 纤维板Polyethylene 聚乙烯Polycarbonate 聚碳酸酯Polypropylene 聚丙烯PPEPPS TPE TPOVinyl, Flexible 弹性聚乙烯Vinyl, Rigid刚性聚乙烯 Woodstock木质EA Foam (rigid) EA发泡（刚性）PE FoamPE发泡PU foamPU发泡 Carpet 地毯Cloth 布料Leather皮革 PE Film PE膜EVAReclaim Fiber 可回收纤维MetalAs speci

17、fiedQ1Q2 Q3 Q4 Q5 Q6 Q7 Q8 Q9 Q10 Q11 Q12 Q13 Q14 Q15 Q16 Q17 Q18 Q19 Q20 Q21 Q22 QZ3.8.3Fourth Digit Cure Mechanism第四位固化原理Reactive自发 Induction诱发 Room Temp室温. Thermal加热UV紫外线As SpecifiedCure mechanism Moisture固化原理水分Code Letter R1R2 R3 R4 R5 R6 RZ3.8.4Fifth Digit Application MethodMethod方法 Manual spra

18、y人工喷涂 Manual bead 手工珠Manual roll 手工滚轧Auto. spray Auto. bead Auto. rollPre-applied Silk screen As specifiedCode letter S1S2 S3 S4 S5 S6 S7 S8 SZWSS-M11P62-A3.8.5Sixth Digit第六位 Adhesive Type胶水类型Adhesive Type Hot Melt 热熔胶Water based水性胶 Solvent based 溶剂胶Film成膜Dry powder干粉 Latex乳胶As specifiedCode letter

19、T1T2 T3 T4 T5 T6 TZ3.8.6Seventh Digit Adhesive Class第七位胶水等级Adhesive Class Acrylic丙烯酸Acrylic, mod. Polyester 涤纶Polyamide 尼龙TPOSBRPolychloroprene聚氯丁烯 Urethane, 1 pt氨基甲酸乙酯Urethane, 2 pt LatexAs specifiedCode letter U1U2 U3 U4 U5 U6 U7 U8 U9 U10 UZ3.8.7Eighth Digit第八位Primer 底涂Yes NoCode letter代码 YN3.9 Q

20、UALITY品质The material shall be of uniform quality, free from foreign material and properties detrimental to normal production operations.材料应满足品质一致性，不受外界物质的污染，一面影响产品的正常功能。3.10 FUNCTIONAL APPROVAL功能许可Materials being evaluated for approval to this specification shall be subjected to a production trial. Functional trial results must be approved by the affected assembly operation and Design Engin