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1、空气化工产品(中国)投资有限公司三星大宗气体和CDA项目(西安)临时设施施工方案# EN-12-1884-SPAir Products & Chemicals (China) Investment Co., Ltd.Site Preparation Construction Work of Samsung Bulk Gas and CDA Project(Xian)一、编制依据 Compilation Basis1、甲方提供的投标图纸Drawings for Bidding Supplied by Owner2、招标文件Bid Documents4、现场踏勘成果Site survey resu
2、lts3、建筑施工安全检查标准JGJ59-99 Construction safety inspection standards JGJ59-995、钢结构工程施工质量验收规范GB 50205-2001 Steel Construction Quality Acceptance GB 50205-20016、建筑地基处理技术规范JGJ79-91 Construction Foundation Handling Technology Specification7、建筑地基础施工质量验收规范GB50202-2002Construction Foundation Quality Acceptance
3、 Specification 8、混凝土结构工程施工质量验收规范GB50204-2002Construction Quality Acceptance Specification of Concrete Structure Engineering 9、建筑钢结构焊接规程(JBJ81-2002)Construction Steel Structure Welding Procedure 10、涂装前钢材表面锈蚀等级和除锈等级(GB/T8923)Rust Grade and Degusting Grade of Steel Surface before Coating11、电气装置安装工程电缆线路
4、施工及验收规范GB50168-92Cable Route Construction & Acceptance Specification of Electrical Unit Installation Works 12、其它国家相关规范 Other Countries Related Specification 13、建设工程施工现场供用电安全规范GB50194-1993Construction engineering construction site safety rules of the power supply and utilization GB50194-199314、给水排水管道
5、工程施工及验收规范GB 50268-2008Water pipeline engineering construction and inspection norms GB 50268-200816、水泥混凝土路面施工及验收规范GBJ97-1987Cement concrete pavement construction and acceptance GBJ97-198716、建筑门窗质量验收规范GB50210 -2001 Quality Acceptance of building windows and doors GB50210 -2001二、工程概况及特点Project Overview
6、 and Characteristics1、工程名称:三星大宗气体和CDA项目Project name: Site preparation Construction Work of Samsung Bulk Gas and CDA Project2、建设单位:空气化工产品(中国)投资有限公司 Air Products & Chemicals (China) Investment Co., Ltd 3、工程地点:陕西省西安市高新开发区 Project location: High-tech development zone, Xian, Shanxi Province, China.4、 工程内
7、容包含两个区域:冷箱制作场地区域和AP办公室区域, 两区域中间由市政道路G4 隔开, 各个区域都由彩钢板围护。 Work scope includes two area:Cold box zone and AP office zone separated by City road G4. There areas are surrounded with corrugated steel plate of scaffold.临建工程所含项目temporary facility list序号No.临设名称Item平面尺寸结构形式 structural formA冷箱制作场地区域Cold box zo
8、ne1门卫B guard house B3m3m钢框架及夹芯板steel frame and sandwich board2冷箱制作地坪Cold box terrace50m x 100m轻载地坪Light paving3道路 Road宽度8m轻载地坪Light paving4彩钢板围墙 Color steel plate 420m x 2m彩钢板及钢管color steel plate with steel pipeBAP办公区域AP office zone1门卫A guard house A3m3m钢框架及夹芯板steel frame and sandwich board2厕所Toilet
9、12.7m3.4m砖墙彩钢屋面 Brick wall and color steel roof3AP办公室 AP office 10.4m21.6m钢框架及夹芯板steel frame and sandwich board4库房storage24m12 m钢框架及夹芯板steel frame and sandwich board5彩钢板围墙 Color steel plate1046 m2m彩钢板及钢管color steel plate with steel pipe6地坪Paving51.57 mx 33.67m重载地坪heavy duty paving7地坪Paving90m x 43.7
10、m轻载地坪light duty paving5、冷箱制作场地区域和AP 办公区实行封闭式管理,在外围设置彩钢板围墙,防止外来无关人员进入施工现场而带来安全隐患。施工现场按规定配置消防器材。Cold box fabrication yard and AP office district shall implement a closed-end management, set the color plate in the external walls, prevent foreign access to the construction. The construction site is requ
11、ired to equip with fire-fighting equipment.三、项目执行策略 Project Execution Strategy首先在安全上,我们选用的施工人员80%均有施工的经验,他们对AP的安全理念有较深的理解,再通过入厂安全培训、每天早班会对生产区域内施工安全特点的学习,使我们的施工人员对在AP进行生产区域内的施工安全有一个较全面和深刻的认识。From safety prospective, 80% of our construction workers have experience in AP construction and have deep unde
12、rstanding of safety regulation. Then from the plant entry safety training, and learn the safety measures every morning in each construction region, which lead a comprehensive and deep understanding of AP safety regulation.现场安全管理方面我们将做了以下几点:We take following measures for safety management:1、配备足够专职安全人
13、员,在现场进行安全巡回检查,在施工作业最繁忙时,要求技术人员和各级管理人员均要在现场办公,以保证施工作业安全始终得到有序的控制。With enough full - time security personnel at the scene to carry out safety inspection tours, the busiest construction operations, the requirements of the technical staff and managers at all levels in the field office to ensure that the
14、 construction work safety should always be orderly control.2、要求各施工班组在施工前必须认真学习JSA,特别强调对与生产线有交叉的施工作业要与生产沟 通好,并在生产的监控下进行施工作业。Require all construction team in the pre-construction; we must seriously study the JSA, with particular emphasis on cross- construction operations and production of communicatio
15、n and production under the supervision of the construction work and the production line.3、在施工作业时先进行现场技术交底,使施工作业人员对作业内容及风险性有个全面的了解,并统一施工人员的思想和操作程序。施工作业过程中派专人专项负责,安全责任落实到每个施工人员。The first construction job -site technical tests, so that construction workers have a comprehensive understanding of job cont
16、ent and risk, and unified thinking and operating procedures of the construction workers. Construction work process the Centrist someone special responsibility for the security responsibilities to each construction workers.其次在质量上,项目部着重抓三个环节:确立质量目标、确定质量预控方案;产品形成的过程控制;验收控制。Secondly, the quality, the pr
17、oject mainly carries three components: establishing quality objectives, to determine the quality of pre- control program; process control of product formation; acceptance control.确定质量预控方案。公司提出“质量是企业的生命”这一质量目标,项目部围绕这个目标做了目标责任细分。在工程开工前,技术人员先熟悉图纸,了解本项目的各专业的质量验收规范。对图纸与现场的实际情况不相符的地方。在施工前向在设计提出,并在征得设计同意后进
18、行现场修改。Determine the quality of pre - control program. The company insists “quality is life of enterprise quality objectives, the project around the goal to make the segments of the target responsibility. Before the start of the project, technical personnel become familiar with the drawings, and unde
19、rstanding of the professional quality of the project acceptance. The actual situation on the drawings and the site does not match the place. In the design before construction, site modification and approval of design agree.严把原材料质量关。对我公司提供的主要材料选用业主指定的供应商或经常合作的合格供应商,从厂商直接订购,减少中间环节,防止流通过程中可能出现的假冒伪劣产品。S
20、trictly control the quality of raw materials. On the selection of the company to provide the main material supplier or regular co-operation specified by the owner of qualified suppliers, order directly from the manufacturer to reduce intermediate links, to prevent the flow of the process may appear
21、fake and shoddy products.产品的验收控制中,我们始终牢记公司质量方针:“工程质量是企业的生命”这一指示,着重抓二个层面的验收: Acceptance control of the product, we always keeps in mind the companys quality policy: “The quality of the project is the life” of this instruction, focus on grasping the acceptance of two levels:第一层是各专业质量的自查、自检、自验三级验收制度。在这
22、个层面上,主要是依靠抓各专业队的管理去实现,强化工序报验制度与手序,对一次报验不通过的部品、工序再从自检开始,重新进入验收程序。 The first layer is the professional quality of self-examination, self-test, since the three acceptance inspection system. In this level, mainly rely on grasping the management of the professional team to accomplish, and strengthen the
23、process monitor report system and hand sequence , parts , processes do not pass the first reported experience from the self-test , re- enter the acceptance procedure第二层是和业主、监理的验收。针对不同的施工阶段,不同的系统采取了相应的验收方式方法,在主体施工阶段,进行的主要是工序验收,做到对主体质量形成过程了然于胸。 The second layer is the acceptance and projects the Minis
24、try of Supervision. Various stages of construction , the different systems to take the acceptance of the ways and means , in the main construction phase , the main process and acceptance , so that the principal quality of the formation process clear in the chest . 四、施工准备工作计划Preparation for construct
25、ion work plan充分的施工准备工作是建设工程开工前的一个重要环节,是直接关系到工程开工能否顺利进行的关键。因此,如果我公司中标,将立即组织调集各专业精干、高效的施工技术及施工管理人员组成以项目经理为首的项目管理机构,在公司的协调配合下,由项目经理统一安排,组织各职能部门逐一落实包括技术准备、施工现场准备及各资源计划等各项准备工作,为按时、保质地完成本工程施工任务打下坚实的基础。Full preparation for construction work before the start of construction project is one of the important l
26、ink, is directly related to the commencement of the key success. Therefore, if I company win the bid will immediately organize the assemble all the professional capable, efficient construction technology and construction management of project manager at the head of the project management organizatio
27、n, in coordination with the company, the project manager unified arrangement, the organization department technical preparation, including one by one to carry out the construction site preparation and the resource planning, and other preparations for the quality, on time to complete the project cons
28、truction task and lay a solid foundation.本工程的指导思想是:采取积极可行的技术组织措施,在保证符合设计要求、验收规范、生产方便的前提下,以高标准、高质量、严要求如期完成生产、安装任务,确保工程创优良,保证业主满意。This project is the guideline of the: take positive feasible technology organization measures, in keeping with the design requirements and acceptance standard, production c
29、onvenient precondition, and with high standard, high quality and highest finish production, installation task, and to ensure the project and fine, ensure the satisfaction.1、项目组织机构 Project organization chart本工程具体项目组织机构设置如下:The project organization chart is set as follows:公司支持:杨清华、殷维忠项目经理: 孙志宁物资经理: 王卫
30、平安全经理:殷维斌施工经理:孙志宁质检经理:李杰计划:王芳管道队电气队土建队综合队Support by: yang qianghua Yin WeizhongPM: Sun ZhiningSupply manager: WangweipingCM:sunzhiningQCM: Li JieSM:YingweibinPipe team Electric Team Civil team Comprehensive team 项目经理:全权代表中国核工业第二三建设公司在施工现场组织项目经理部人员和施工队全面履行合同。PM: On behalf of CNI23 on site to organize
31、 all people to fulfill the contract.施工经理:指挥各施工队生产,对施工中的进度、安全、质量工期均负责任,项目经理不在行使项目经理职责。CM: command each production team and be in charge of progress, safety, quality; when PM is not on site, replace him.安全经理:现场安全生产与文明施工的监督、检查、控制工作,主管安全部。SM: monitor, inspect or control site safety production and housek
32、eeping and in charge of safety department.质量经理:负责物资供应和工程施工的质量监督检查、控制工作。QC manager: in charge of supply and monitoring/controlling construction quality.安全部:安全经理领导下监督检查安全工作,处理安全健康事宜,参加业主的定期安全会议,按业主工程安全和健康计划指导员行为,编制安全计划及日常有关安全文件和报表。Safety department: led by SM to oversee and inspect safety working, han
33、dle the matters related to safety and health; take part in regular safety meeting; guide workers behavior according to owners safety and health planning, compile safety plan and daily safety documents.施工管理部:负责技术、计划、预算工作,配合现场施工为施工服务,编制施工进度及施工方案。Construction management: in charge of technology, planni
34、ng, budget, serve site, compiles progress and method statement.物资部:负责物资验收、保管、发放和对甲供材料的领用工作。Supply department: in charge of receipt and inspection supply, store and issue them and take off the free issued materials.QA/QC部:负责工程质量和物资供应的质量监督检查工作。编制质量计划及日常质量文件和报表。QA/QC department: in charge of overseeing
35、 the construction quality and supply quality; compile quality plan and daily quality control documents.2、技术准备 Technical preparation技术准备工作大纲Technical preparation outlineTechnical preparation outline技术准备工作大纲Item序号Working 工作项目Content简要内容Dept in charge负责部门1Review drawings会审图纸Drawings for each discipline
36、各专业施工等图纸Tech. dept技术部2Compile plan 编制施工方案Construction plan for each discipline各专业专项施工方案Tech dept技术部3Prepare docs and devices文件、器具配备Spec, code, collection of drawings, survey equipments, test and metering devices规范、规程、图集、测量仪器、试验、计量用具Tech dept of company公司技术部4Plan for procedure development方案编制计划Develo
37、p construction method statement for each section and item各分部、分项工程施工方案编制Tech dept技术部5Plan for test试验工作计划Sampling for test, witness of test unit试验取样、见证试验单位Tech, dept技术部6Tech. clarification技术交底Plans for E&I, pipe, equipments电气、仪表、管道、设备等方案Site tech engineer现场总工7Plan for fabrication加工委托计划Components and p
38、arts fabrication构配件加工委托Tech group技术组根据工程需要,公司确定安排工程管理人员、工程技术人员,组织图纸会审及技术交底,熟悉施工图纸及设计、制造、安装等方面的各种技术文件、规范标准等。工程开工前,参加业主组织的设计交底会。As per construction need, company shall determine managerial staff, technicians and review the drawings and familiarize drawings, design, fabrication and installation docs, s
39、pecifications; take part in the design clarification meeting held by owner.根据施工组织设计和施工图纸,由技术部编制出各专业的施工方案,并报监理审批后实施。根据本工程图纸及施工方案要求,由公司统一为项目部准备需用的测量、试验、检验计量器具和有关规范、规程、图集、工具书、资料表格等。本工程现场计划配置经检测合格的测量、试验、检验计量器具见下表所示。According to construction organization design and drawings, compile method statements for
40、 each discipline and submit to Supervision Company for approval. According to the requirements in the drawings and method statements, our company shall prepare devices for survey, testing and metering including relative specifications, codes , collection of drawings, tool books, data forms etc. the
41、equipments or devices for site survey, testing, inspection and metering, which are qualified through inspection , are in following table.3、测量、试验、检验计量器具一览表 Survey, test, gauging instrument table序号Name of devices 器具名称Type and spec 型号、规格Unit单位Qty数量1Survey测量Optical theodolite电子经纬仪DJ2型Set台22Spirit level
42、水准仪DS3型Set台23Al. alloy ruler铝合金塔尺5MSet套24Steel tape 钢卷尺30M/50MPiece把225Steel board rule钢板尺piece把56Inspection and metering检测计量Dial百分表Piece只37Vernier caliper游标卡尺1500.2 1250.02Piece把28Feeler gauge塞尺J2C1型Piece把29Frame type water level框式水平尺550mmpiece把210Level meter和像水平仪JZC-2Piece把111Oxygen meter氧气表YOY型pi
43、ece块812Acetylene meter乙炔表YOY型Piece块813Pressure gauge压力表piece只254、施工现场准备 Site construction preparation施工现场准备工作大纲Outline for site construction preparation序号工作项目Work item简要内容Brief content负责部门Dept in charge完成日期Finish date1现场布置 Sit layout场地平整 Ground leveling生产组Production team2现场管理制度 Site managerial syste
44、m制定文施、环保等制度Build up housekeeping and environment protection system安全、环保组Safety team and environment protection team3办理施工手续 Go through construction formalities施工、安全证件Licenses of construction and safety 项目经理 PM4现场保卫 Site security组建安全保卫系统 Set up safety and security system安全、环保组Safety and environment pr
45、otection team拆除施工现场与本工程有关的障碍物,统一筹划,合理布置,按平面图及文明施工要求组织搭建好临时设施,布置施工用水、用电的管线,为施工生产的顺利进行作好充分准备。Remove the obstacles on construction site, unify planning and arrange reasonably; erect temporary facilities according to planes and requirements of housekeeping; lay pipelines for water supply and power utili
46、zation; make sufficient preparation for construction.制订现场管理、文明施工、安全防护、消防保卫、材料管理、岗位职责等一系列制度及保证体系,并设牌上墙。Establish a series of systems and assurance systems concerning site management, housekeeping, safety and security, fire fighting, material control, post responsibilities; set up boards on the wall.
47、到主管部门办理施工、安全、治安等有关手续和证件。Go to governmental dept to obtain formalities licenses related to construction, safety and security or inspections. 组建安全保卫系统,建立完善进出场制度。Build up the security system, up build perfect entry system.5、材料准备 Material preparation根据生产计划制订详细的材料进场计划。According to production plan make de
48、tailed material delivery plan.根据程序文件中材料采购工作程序要求,作好材料合格供应商登记注册工作,组织主要材料的货源,进行各种材料的询价订货工作,根据施工进度安排材料进场,确保不出现少购、漏购、错购。According to requirements in the purchase working process maintain the registration of qualified suppliers and sourcing the main materials and perform quotes and ordering; according to
49、construction progress, arrange material delivery to ensure than no shortage , omission or mistake happen.6.主要机械设备使用计划 The main mechanical equipment use plan根据机械选用计划,筹集大型机具,根据生产安排组织大型机具进场、安装、维护和使用。According to the mechanical choose plan, raise large machines, according to production organization larg
50、e machine comes into play, installation, maintenance and use.做好安装工程所用材料的报验、送检工作。Make installation materials inspection, the inspection work. 落实现场材料管理制度,严格执行限额领料制度Carry out the scene material management system; strictly implement the quota system of material.主要机械设备使用计划The main mechanical equipment us
51、e plan序号Equipment设备名称Spec规格型号Unit单位Qty数量Remark备注1挖机 320Set台1根据现场需要安排工作时间2铲车 5TSet台1根据现场需要安排工作时间4卡车truck 1.5TSet台105电焊机welding machine WS-315Set台56力矩扳手torque wrench each把27安全带safety belt pc条108角向磨光机angle grinder GWS8-150mmset台39砂轮切割机grinding cutter 400Set台210电锤electric hammer GBH-4DSCSet台111电动冲击钻elec
52、tric drill GBH25Set台112电工工具tools for electricianSet套2013防爆灯anti-explosion lamp Set套1014其它小工具other small toolsset套307、劳动力投入计划 Labor force input plan劳动力投入计划计划详细参见附见-劳动力投入计划。五、施工部署Construction Arrangement 项目所使用的材料从采购、预制、安装各个环节必须严把质量关,精心准备。加强工程管理,作出合理有效的施工方案和进度计划,同时强化质量保证体系,严格执行质保程序,并确保安全防护系统正常运转,特别是在生产
53、区内的安装工程,应根据图纸及现场实际情况,编制具备科学性、合理性的安装方案,在施工过程中应严格按方案进行,实现安全及质量生产方针,确保安全、质量及进度指标的完成。material used in the project from purchasing, prefabricated, installation each link must strict quality and to elaborate. To strengthen project management, make the reasonable construction plan and schedule, and at the
54、same time strengthen the quality assurance system, strictly implement the quality assurance procedures, and ensure the normal operation safety systems, especially in the area of production and installation which should be in accordance with drawings and the actual situation, have the rationality of
55、the installation plan, in construction process should be strictly according to plan, realize the safety and quality production policy, ensure complete safety, quality, and schedule index.中标后以最短时间作完成以下工作:The following work will be finished quickly as soon as the LOA is received.动员进场及临建搭设Mobilization and temporary office establishment图纸会审 Drawing review技术交底 Technique disclosure材料样品检验 Material sample inspection材料采购 Material procurement达到预制和施工条件 Achieve the prefabrication and construction condition施工原则 Construction discipline仔细熟悉设计说明及施工规范要求 Be familiar
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