土耳其电机EMC测试计划_V1.2 - 中英双语版

1、江铃汽车股份有限公司 Jiangling Motors Co., Ltd.零部件及子系统EMC测试计划Component and Sub-system EMC Test Plan基本信息Basic Information产品信息Product Information产品名称Product Name土耳其循环电机Turkey circulating motor供应商名称Supplier Name浙大奥博汽车电器有限公司Zhejiang Aobo Automobile Electrical Appliance Co. Ltd. JMC所属项目Project Name土耳其重卡Turkey heav

2、y truck供应商产品编号Supplier Product Number:420JMC产品编号JMC Product Number:12A40-AA04A0-LSPCB版本号PCB Version Number版本：OR测试信息Test Information测试计划版本Test Plan VersionV1.2执行标准Used StandardQ/JX 08140-2014人员信息Personal Information姓名Name日期Date供应商产品工程师Supplier Product Engineer张锋伟Zhang Fengwei20151028供应商产品经理Supplier P

3、roduct Manager 徐超XU Chao20151028JMC产品工程师JMC Product Engineer JMC EMC工程师JMC EMC Engineer签发信息Sign Off Information签发编号Sign off number：签发人&签发日期Sign off person & date：备注Remark：所有供应商应对相应产品EMC试验过程中的DV和PV试验样件进行留存，一般留存时间为10年。All supplier should keep the DV and PV samples in EMC tests, generally for ten years

4、.模板变更记录Template Change Record版本Version日期Date变更内容Changed Contents变更历史 Change History版本Version日期Date变更内容Changed Contents产品系列描述Product Family Description-提供系列产品的描述Provide general product family description-各产品相同和不同点描述Differences/similarities in every series product-用最复杂产品代替整个系列产品的理由Max complexity DUTs

5、may be used to represent an entire product family, provide justification/rationale for doing this. 执行器系列产品：循环风门执行器、冷暖风门执行器、水阀执行器、模式风门执行器； Bypass throttle actuator、Air throttle actuator、Water valve actuator、Model of throttle actuator；控制方式不同Control mode Different；复杂产品工作原理已经包含简单产品。The work principle of

6、 complex products has contained simple products1. 产品功能描述Product Function Description-产品工作原理包括产品在车内如何使用介绍General Theory of Operation inclusive of how it is used in the vehicle-产品与客户间的交互需求Functions/Features-Customer Interactions-产品与车内其它系统间的交互需求Interaction with other systems in vehicle-产品的原理框图Functiona

7、l block diagram通过对电机两根控制线施加不同电压（Vab=+24V/-24V）来实现电机转向换向，当电机转动到设计的目标位置后，自动断电，实现位置的准确控制；By applying different voltage (Vab=+24V/-24V) to the two control lines of the motor, the motor turns to the direction of the motor. When the motor turns to the designed target position, the power is automatically c

8、ut off, and the position is accurately controlled;客户通过切换仪表盘内外循环按键，来驱动执行器，实现内外风门切换；Customers by switching the dashboard inside and outside circulation button, to drive the actuator, realize the internal and external door switch;电机通过控制器来控制位置，与其他系统无交互需求；Motor through the controller to control the posit

9、ion, and other systems without interaction;a) 功能设计描述Function Design Description根据控制器端输出驱动信号，控制电机实现内外循环切换。According to the output signal of the controller, the control of the motor to achieve internal and external loop switching.内外循环的角度位置由线路板上两个断电点的角度和电刷的安装位置决定，这两个角度需要与空调总成需求角度一致。The internal and ext

10、ernal circulation angle position is determined by the two power points on the circuit board and the installation position of the brush. The two angles need to be consistent with the requirements of the air conditioner.电机驱动电压为24V，需要选择额定电压为DC24V的马达。Motor drive voltage of 24V, need to select the rated

11、voltage of DC24V motor.根据需要的转速和输出扭矩选择合适的传动系统。Select the appropriate transmission system according to the required speed and output torque.b) 原理框图Functional Block Diagram 原理框图Functional Block Diagramc) 缩写定义Abbreviation and Acronym DefinitionsCW：CLOCKWISE（顺时针）；CCW：counter-clockwise（逆时针）；2. 电气特性Electri

12、cal Characteristicsa) 外壳材料金属Metallic 非金属Non-Metallic 表面导电Conductive 表面不导电Non-Conductive 具体材料Further material description：PP+GF30b) 外壳尺寸What is the Product Package VolumeX方向 (mm) X Dimension 85Y方向 (mm) Y Dimension 48Z方向 (mm) Z Dimension 28.5c) 部件照片Product Photos顶视图Top ViewISO视图ISO View前视图Front View侧视

13、图Side Viewd) 接插件数量Numbers of Connectors2e) 接插件和pin的定义Connector and Pin DefinitionsPin定义Pin DefinitionsPin #信号名称Signal Name信号类型Signal Type信号特性Signal Characteristic补充说明Supplementary Remark功能Function线缆类型Wire TypeA电机控制线1#输入Input开关量单线Signal wireB电机控制线2#输入InputSwitch单线Signal wire.注：信号类型、信号特性、线缆类型应该从下表中选取：

14、Notes: Signal type, signal characteristic and wire type should choose from the table below:信号类型Signal Type输入Input输出Output输入输出Input and Output电源Power地Ground信号特性Signal Characteristics电源Power电源地Power ground参考地Reference ground模拟量Analog开关量Switch数字量Digital脉冲PulsePWM数据Data线缆类型Wire Type单线Signal wire双线Double

15、 wire屏蔽线Shield wire双绞线Twist pair屏蔽双绞Shield twist pair同轴线Coaxial line3. 电气的基本EMC分析EMC Requirements Analysisa) 硬件框图Hardware Block Diagram硬件框图Hardware block diagramb) 关键接口信号Critical Interface Signals信号名称Signal Name信号类型Signal Type信号特性Signal Characteristic功能Function性能要求Performance Requirementc) 可能的噪声发射源P

16、otential Sources of Noise Emissions噪声源Noise Source电压/电流Voltage/Current频率Frequency占空比Duty Cycle其他说明Other4. 整车集成方式Vehicle Packaginga) 在整车上的安装位置Indicate the general package location of this Product in the Vehicle空调系统风道壳体上b) 人员可能从何处接触到该产品What is the potential CUSTOMER ACCESSIBILITY to the Product从车外接触Ac

17、cess from Outside Vehicle Cabin 从车内接触Access from Inside Vehicle Cabin 无法接触No Access c) 以何种形式接触What is the nature of that Access直接用手触摸Direct Access (Physical touching) 非直接接触(如触摸远端开关) Indirect Access (Remote Switch) d) 该部件如何接地How is the Product connected to Ground?接地参考Reference ground接车身地Body connecti

18、ng ground 通过线束接回蓄电池的负极Connecting battery negative using wire harness 接地的pinThe pin connected to Ground e) 壳体接地方式 (添加实车装配图片，PCB图上的地到壳体地的连接方式图) How is the Case connected to a Ground?(put in the assembly photo of the real vehicle, the case grounding ways in PCB)金属壳体与车身金属如何连接? How is the metallic case c

19、onnected to body metal?接触Connect 隔离Isolated 未知Unknown 部件内部地与金属壳体如何连接? In the Product-How is the metallic case connected?DC直接连接Direct Connect 通过电容接Connect Using Capacitor 不连接Un-connected f) 该部件是否在内部或外部连接了磁敏感或磁控元件Is the Product connected internally / externally to Magnetically Sensitive / Controlled D

20、evices?内部Internal 外部External 磁敏感Sensitive 磁控Magnetic Controlled 何种元件Which kind part：g) 部件如何连接到整车电源系统How is the Product connected to Vehicle Power?电源系统连接方式Connecting way of power system连接电源的接插件pinThe connector and pin connected power是否有保险Fused?保险丝等级Fuse Rating直接连接蓄电池Direct connected to battery 通过继电器或

21、开关连电池Connecting ground through relay or switch 由其他部件供电Other parts provide power 内部供电Internal power 5. 测试要求Test Requirement5.1. 测试项选择Test Items to Choose测试项目Test items对应章节Corresponding chapter是否适用If applied样品数Sample numbersDUT工作模式 DUT Operating mode备注RemarkDVPV发射EmissionRE 辐射发射Radiated Emission7.1.1是

22、2BMCE(人工电源网络Artificial Network)7.1.2是2BM电源线瞬态传导发射Power line transient conducted emission7.1.4是2BM抗扰度Immunity电波暗室ALSE7.2.1.2否BCI 大电流注入Bulk Current Injection7.2.1.1否带状线法Strip line附录A否磁场Magnetic field7.2.2否电源线瞬态Power line transient1、2a、2b、3a、3b、4、5a/5b否耦合到除电源线外的I/O线的瞬态干扰The transient disturbance couple

23、d I/O lines except power lines7.2.3.2否ESD加电模式Powered否不加电模式Unpowered否5.2. DUT工作模式描述DUT Operating Mode Description给出DUT实车可能出现的所有工作模式List all possible operating mode of the product in vehicle执行内循环和外循环。Perform internal and external cycles.5.3. DUT功能状态等级要求DUT Function Classification Requirement工作模式Operat

24、ing Mode接口描述Interface Description功能Function监测方法MonitoringWaysDUT管脚Pins正常值Normal Value可接受值Acceptable value抗干扰等级Immunity Level5.4. DUT输入要求DUT Input Requirement工作模式Operating Mode信号描述Signal DescriptionDUT管脚Pins信号类型Signal Type幅度Amplitude频率/脉宽等Frequency/Pulse Width etc.备注Remarks5.5. 测试负载描述Test Load Descri

25、ption至少应包括测试负载的接口定义和原理框图。It should include test load interface definition and functional block diagram at least.？6. 测试布置细节描述Test Layout Detail Description6.1. 测试支持系统的方案Test the scheme system supported测试支持系统的方案至少应包括以下内容Test the scheme system supported should include the following contents: - DUT与负载箱、

26、LISN、电池或电源的连接方法DUT, load box, LISN, battery or power connecting method ；- DUT、负载箱、LISN与接地平板的连接方法- DUT支持设备DUT supporting equipment；- DUT监测设备DUT monitoring equipment；- 用来监测DUT输入输出的光桥The light bridge used for monitoring DUT input/output 6.2. 与标准测试方法的区别Difference with Standard Test Methods测试项目Test Items

27、对应章节Corresponding Chapter是否有不同If has difference（Y/N）不同点描述Difference Description发射EmissionRE 辐射发射Radiated Emission7.1.1YCE(人工电源网络Artificial Network)7.1.2Y电源线瞬态传导发射Transient conducted emission from power line7.1.4Y抗扰度电波暗室ALSE7.2.1.2BCI 大电流注入Bulk Current Injection7.2.1.1带状线法Strip Lines附录A磁场Magnetic Fie

28、ld7.2.2电源线瞬态Power line transient1、2a、2b、3a、3b、4、5a/5b7.2.3.1耦合到除电源线外的I/O线的瞬态干扰The transient disturbance coupled I/O lines except power lines7.2.3.2ESD加电模式Powered7.2.4.1不加电模式Unpowered7.2.4.26.3. 不加电模式ESD 测试Electrostatic Discharge( Unpowered)测试要求Test Requirement位置Position (Pin/Case)放电类型Discharge Type

29、( Air/Contact)放电电压Discharge Voltage放电网络Discharge Network(R/C Value)备注RemarkFace of DUTAir and Contact4, 6, 8, 15, 25 kV2000 W/150 pF and 2000 W/330 pFN/A壳体测试点Case Test Point：提供标记有测试点的三维图或照片Provide the 3D diagram or photo with marked points6.4. 加电模式ESD 测试Electrostatic Discharge( powered)测试要求Test Requ

30、irement位置Position (Pin/Case)放电类型 Discharge Type( Air/Contact)放电电压Discharge Voltage放电网络Discharge Network(R/C Value)备注RemarkFace of DUTAir and Contact4, 6, 8, 15, 25 kV2000 W/150 pF and 2000 W/330 pFN/A开关远端Remote switch壳体测试点Case Test Point：提供标记有测试点的三维图或照片（如果有必要）Provide the 3D diagram or photo with marked points（如果有必要If necessary）测试布置图Test Layout Diagram：提供测试布置图（如果有必要）Provide test layout diagram(if necessary)6.5. 电源线传导发射测试Power Line Conducted Emi