威力铭408MT技术描述和配置

1、I. DESCRIPTION AND TECHNICAL DATAI.描述和技术参数1 CONSTRUCTION结构Frame and main structure casted in spheroidal graphite cast iron, compartme ntalized and closed, with ribs, ensuring a perfect static and dynamic behaviour and a great rigidityThe frame is isostatically fixed by three poi nts onto the framewo

2、rk, which also holds the tool magaz ine, the tool cha nger, the electrical cab in et, the all-ro und guard and all the other eleme nts.Complete all-ro und guard with chips wall, en suri ng a separati on betwee n the mach ining space and the mecha ni cal compartme nt of the mach ine.Safe access to th

3、e different spaces with sliding front door, rear and left-hand side doors.Swivelling numerical control director, mounted on the front, fixed on left-hand side of the mach ine.带加强筋间隔的铸铁床身，确保优良的静态和动态性能及强的刚性床身三点均衡的支承在机床钢框架上，同时也支撑着刀具库、换刀器、电器控制柜、 封闭式防护罩和其他装置带有切削隔离墙的四周封闭式护罩，确保了加工区域和机械部分完全分开打开前边的滑动门、后门和右手边

4、的门可直接安全的到达不同的区域 旋转数控控制器安装在机器前边的左手边位置LINEAR AXES直线轴Lon gitud inal slide-way X-axistravel 250 mmTran sversal slide-way Y-axistravel 200 mmVertical slide-way Z-axis travel 300 mmGuide-ways set on slides with preloaded cylindric recirculating roller pads, ensuring a super precision class and a high stat

5、ic and dynamic loading capacityFeed con trol by means of AC motors.Ball-screws ? 25 mm, pitch 10 mm, with preloaded nuts and ball thrust beari ngs with large con tact an gle en suri ng backlash compe nsati onMax. feedrate : 30 m/mi n.Thrust : 260 daNDirect measure on X, Y and Z-axes by means of high

6、 accuracy scalesResolution: 0.0001 mm （ 0.1um）X坐标轴水平导轨行程250 mmY坐标轴纵向导轨 行程200 mmZ坐标轴垂直导轨 行程300 mm在导轨上装有超精密级预紧的循环滚柱滑枕，确保了高精密度的高静态和动态的承载能力棒料进给控制依靠交流发电机直径？ 25 mm的滚珠丝杠，其螺距为10 mm,带有预紧螺母和滚珠轴承， 其最大接触面确保了间隙补偿。最大进给量：30 m/mi n.进给力：260 daN高精度光栅尺检测X、丫、Z轴的精度分辨率：0.0001 mm (0.1um)SWIVELLING B-AXIS摆动式B轴Swivelli ng p

7、late with horiz on tai rotati on, support ing the motor spin die,usable in positi on or in con ti nu ousGuid ing on preloaded crossed roller beari ngs of high accuracy and high load capacityAngular movement 5/+100 Drive by AC motor and reducer type Harm on ic-Drive with high torsi on rigidity Hydrau

8、lic lock ing in positi on, Direct positi oning measure by coded tape and high precisi on readi ng headMax. rotation speed : 20 RPMTorque : 750 NmHydraulic holdi ng brake : 500 NmResolution : 0,0001/Calibratio n水平旋转的摆动式托盘支持着动力主轴，可用于定位和连续回转 导轨安装在具有高精度和强承载能力的预紧十字滚柱轴承上摆动角度为-5/+100 /用交流发电机和具有高旋转刚性的减压型和谐驱

9、动作为驱动液压锁紧位置,依靠编码带和高精度读头直接测量位置最大旋转速度：20 RPM扭矩：750 Nm液压止动闸：500 Nm分辨率 ：0,0001 /校准Horizontal A-axis (milling / turning)水平A轴(铣/车)High accuracy spin dle/divider with horiz on tal axis of rotati onSpin dle/divider with A4 taper for various chucksMax. bar-stock capacity ? 32 mmHydraulic clampi ng cyli nder,

10、 adjustable forceDrive by AC servomotor在水平轴上旋转的高精度主轴和分度头具有A4锥度的主轴和分度头适合于各种夹盘最大棒料容量？ 32 mm液压夹紧缸，压力可调AC伺服马达驱动Mai n specificati on, milli ng mode A1主要数据，铣加工模式A1Resolution : 0,001Max. rotatio n speed. : 100 RPMTorque : 9 Nm at 100% ED29 Nm at 25% EDHydraulic holding brake : 130 Nm分辨率：0,001最大转速 ： 100 RPM

11、扭矩：9 Nm at 100% ED29 Nm at 25% ED液压止动闸：130 NmMain specificati on, tur ning mode S2主要数据，车加工模式S2Power : 1,5 kW 100 % ED3,7 kW 25 % EDMax. speed : 6000 RPM功率：1,1 kW 100 % ED功率：3,7 kW 25 % ED最大车加工速度：6000 RPMMOTOR SPINDLE电主轴Built-in synchronous motor-spi ndle, self-commutated, i nterface HSK-E40,with hyb

12、rid radial an gular con tact roller beari ng, super precisi on class, preloaded.Air-oil lubricatio nElectro nic con trol eleme nts.Main features :Speed : 50 to 30000 RPMPower S1/S6 : 10 Kw/15kwTorque S1/S6 : 8 Nm/12NmIn corporated tool clampi ng by spri ngs and tracti on colletTemperature con trol b

13、y liquid circuit and cooli ng unitTaper clea ning by compressed airPeripheral coola nt no zzlesUtilization limit from 20000 RPM to 30000 RPM30 % of the cycle time but maximum 3 minu tes non-stopAn gular positi oning, 6th axis W, for tur nin g/shap ing toolsSeque ntial in dex ing,Hydraulic flange in

14、positi onPolariz ing slot of the turning tools内置同步电机主轴，自动控制电流方向、HSK-E40界面，具有超精度等级和预载油雾润滑电力控制因素：主要特征：转速:50 to 30000 RPM功率 S1/S6 : 10 Kw/15kw扭矩 S1/S6 : 8 Nm/12Nm由弹簧和牵引夹头组成的一体式刀具夹紧装置液体循环和冷却液控制温度空气压缩清洁锥度外围冷却喷嘴可利用有限转速为 20000 RPM 至U 30000 RPM在30 %的周期时最大3分钟不间断第六轴W轴，角度定位，用于旋转和刀具外形连续的分度液压法兰定位车刀的极槽Dyn amic ma

15、n ageme nt of spin die expansion_主轴热膨胀动态管理Compe nsati on of the geometric expa nsion due to the thermal effects of the motor spin dle主轴热膨胀的几何补偿TOOL-MAGAZINE刀具库Tool-magaz ine, moun ted on cleara nee slide, with10 positi ons usable fortur ning tool-holders with in dex ingCap acity 24 positi ons for HS

16、K-E40 toolsTools sizesMax tool. ? : 63 mmMax. tool le ngth : 95 mmMax. tool weight : 1 kgTool cha nger with swinging arm 180, 2 positi onsComplete hous ing with access doorTool cha nging, tool to tool time : 0.8 secchip to chip time : 3 sec刀具库安装在洁净的滑轨上，配有十个刀位用于标定指数的旋转刀架可容纳24刀位的HSK-E40型刀具刀具大小最大刀具直径：6

17、3 mm最大刀具长度：95 mm最大刀具重量：1 kg刀柄具有180的摆动臂，有两个刀位 带安全门的独立空间换刀时间，到对到时间： 0.8 sec切削到切削时间： 3 secTool man ageme nt module刀具管理模式Dissociatio n betwee n tool nu mber and place nu mber (Ra ndom)Tool life man ageme nt accordi ng to mach ining time and nu mber of passes in spin dleTool state man ageme nt (tool brea

18、ks)Man ageme nt of twin toolsTools data backup and restoreCoding of the tool nu mber on 8 digits刀具与刀位的编号(随机)刀具寿命管理根据加工时间和主轴通过刀位的次数决定刀具状态管理(刀具破损)换刀架管理刀具数值的备份和存储刀具编号的译码在8个字节上Cooli ng and chips evacuati on冷却和切削收集器Cooling冷却Peripheral cooli ng device on the motor spin dleCompleme ntary cooli ng on dividi

19、 ng head C-axisWash ing hoseFlow regulator主轴的外围冷却装置分度头C轴的附加冷却冲淋管流量调节器Chips tray and cooli ng liquid切削和冷却液Chips collect ing tray and oil tray, on wheels, accessible from the front of the mach inecapacity of oil tray : 80 lPump :flow/pressure : 40 l/mi n./ 2,5 bars:20 l/mi n./4 bars切削收集盘、油 和轮子，从机器的前边可

20、直接进入此系统油盘的容量：80升泵：流量/压力:40 l/min / 2.5bar20 l/min / 4barEquipment附件Cooling device for motor-spindle, mixed divider A-axis holder and cutting liquid, assembled on frame on rollers-level and temperature in dicator-sta ini ess steel excha nger in the cooli ng liquidAir-conditioning for electrical cabin

21、etAutomatic cen tral lubricati onCompressed air treatme nt deviceHydraulic group, nominal pressure 100 bars3 colours warning lightLighti ng lampElectrical footswitch for con trol of the pn eumatic clampi ng, with security in terlockElectric socket on CN boxSwitchi ng of the blow ing device by periph

22、eral coola nt no zzlesBlow ing through cooli ng no zzleParts evacuati on system with collect ing tray accessible from the outside of the mach inePart-off check ing device by sen sor用于电主轴，A轴和切削液的冷却装置，安装在带滚轮的框中水平和温度指示器安装在冷却盘内的不锈钢交换器电器柜用空调空气压缩处理装置液压系统，额定压力100巴三色信号灯照明灯电子脚踏开关控制、气压夹紧和安全锁紧装置电器接口在CN盒中外围冷却管的

23、流量开关装置可直接从机器外部进入收集槽的零件排泄系统通过传感器来进行切断零件的控制Stan dard colours标准颜色Fairi ng : grey RAL 7035Frame, oil tray and chips tray : blue RAL 5005外观：灰色 RAL 7035框架、油盘和集削盘：蓝色RAL 5005In stallati on data安装数据Voltage : 3 x 400 V -50 HzIn stalled power: 20 kVAMaxi curre nt : 25 A at 400 VCompressed air pressure : 6 bars

24、Net weight : about 1700 kgFloor space : see layout draw ing 功率 ：3 x 400 V -50 Hz 安装功率 ：20 kVA 最大电阻：25 A at 400 V 空气压缩压力：6 bars 净重：about 1700 kg占地面积：布局图Supplies随机附件3 l fluid grease Structovis GHD, cen tral lubricati on1 l oil Tellus 32, hydraulic and pn eumatic devices1 set of spa nners and wren ches

25、2pneumatic quick release female couplings ?1 oil spray for motor spin dle clamp ing collet1 taper cleaner HSK-E403l an tifreeze pure3升Structovis GHD的润滑油，中心润滑作用1升Tellus 32油,用于液压和气压装置1套扳手和螺母1个快速气压装置?1个油嘴用于主轴夹头1个HSK-E40型椎度清洁器3升防冻剂Stan dard docume ntati on标准文件1 maintenance manualfor mach ine1 in struct

26、ion manual for mach ine1 program ming manual Fanuc 31i1 maintenance manual Fanuc 31iElectric, hydraulic, pneumatic and central lubrication diagrams1本机器维修手册1本机器安装手册1本Fanuc 31i数控程序手册1本Fanuc 31i数控维修手册一套电、液压、气压和中心润滑图NUMERICAL CONTROL FANUC 31iA5FANUC 31i A5数控操作Base基础10,4 colour LCD (scree n)Manual data

27、in put (MDI) sta ndard keyboardOperator panel with in tegrated manual pulse gen erator (ha ndwheel) Ether net com muni cati on cable with RJ45 socketMax. registrable programs: 250PCMCIA port (memory card)64 tools offsets tableRS 232 serial port (J900)Part program memory 128 Kb (J944)Tool offset: len

28、gth -radius -wear (J931 / J937)Rigid tapping (J824 / J828)Canned cycles G73, G74, G76, G80-G89, G99 (J890)Cs con touri ng con trol (J852)Con sta nt surface speed con trol (J855)Helical in terpolation B (J655)Coordi nate system sett ing (G54-G59) (J894)Custom macro B (J873)Conn ector by radius or an

29、gle (J875)Mach ining con diti ons selecti on (S637)Extension of the part program edition possibilities (J957)Backgrou nd edit (J956)Control of the Ainano outli ne (Ainan oCC) (S738)Process ing time of each block: about 2msDiameter and radius program ming (S630)Tool radius compensation G40, G41, G42

30、(S631)Multiple iterative cycle for turning (G70-G76) (S632)Run hour and parts count display (J971)Simplified programming for machining on an inclined planeCN text, messages and alarms : En glish10,4彩色液晶显示器(屏幕)手动数据输入标准键盘(人工数据输入)操作面板与手动脉冲杆(手轮)RJ45插头以太网连接线最大注册程序：250PCMCIA端口(存储卡)64为刀具补偿表RS 232 串行端口(J900

31、)局部程序记忆128 Kb (J944)刀具补偿：长度-半径-磨损(J931 / J937) 强力攻丝(J824 / J828)封闭循环 G73, G74, G76, G80-G89, G99 (J890) CS轮廓控制(J852)恒速加工螺旋插补B (J655)坐标系统设置(G54-G59) (J894) 宏的自定义B (J873)依靠半径或角度的连接器 J875)加工条件选择(S637)局部程序编辑的扩展名(J957)后台编辑(J956)Ainano 轮廓控制(AinanoCC) (S738)预计程序模块：180每一模块的加工时间：about 2ms直径和半径的编成(S630)刀具半径补偿

32、 G40, G41, G42 (S631)车加工功能重复循环 (G70-G76) (S632)运行小时和零件记数显示 (J971) 斜面加工的简单化编程正文，消息和报警：英语Tool-magazines with quick tool-changer _刀具库和快速换刀器48 positi ons tool-magaz ine48刀位刀具库1 Extra charge for tool-magaz ine, capacity 48 HSK-E40 tools with 5 in dex ing positi ons in clud ing :2 stacked discs with 24 po

33、siti ons eachTool offset pairs 64 -pairsTool cha nger with swivelli ng arm 180, 2 poiti onsComplete guard with access doorChanging time, tool to tool : 0.8 sec ondsChanging time, chip to chip : 3 sec ondsTool sizes :95 mm95 mm1 kgMaxi ? :63 mmMaxi, le ngth disci : Maxi. length disc 2 : Maxi. weight

34、:刀库的附加费用，48刀位的HSK-E40型刀具，其中5个刀位用于车刀柄的分度, 包括：每个刀盘带有24个刀位64刀位校正补偿180旋转的快速换刀臂，有 2个刀位在加工区域面上有一个带锁紧的门组成完整的机架，并直接从门进入刀库换刀时间,刀对刀： 0.8 seco nds换刀时间，切削到切削： 3 seco nds刀具大小：最大直径：63 mm最大长度disc1 :95 mm最大长度disc 2 :95 mmSwivelling automatic back work ing device on 7th U-axis _7th U-axis自动回转工作台Numerical back work i

35、ng slide, U-axis, travel 80 mm, with support and swivelling unit with hydraulic control, 2 fixed positions, 0- 90 ,on mecha ni cal stops of high precisi onPossible configurations :-vice + free positi on-collet + free positi on数控背面加工装置，U轴，行程80mm,带有支撑和摆动单元 液压控制,2个固定位置,0。- 90 可能配置：钳口 +空缺位置夹头+空缺位置Hydrau

36、lic clamp ing device with self-ce ntring vice, travel 2 x 3 mm, assembled on back worki ng device, with lock ing pressure 400 daN (without jaw) including oil flow on the back working vice for part evacuati带自定心的液压夹紧钳口，行程2x3mm,安装在背面加工装置上， 锁紧压力400daN,（没有爪时）,包括背面加工装置上的流量控制用于卸料Set of 2 jaws - Ref. HZS-70

37、-36-011副钳口毛坯爪Tools con trol刀具控制1Broke n tool detector with mecha ni cal sen sor type Detector 202for check of tools with min.0,3 mmTool check ing time 1,5 sec.破损刀具检测器，带有 202型机械传感器用于检测最小直径为0,3 mm刀具刀具检测时间1,5 sec.Reni shaw TS-27RProbi ng device Reni shaw TS-27R for measuri ng the tools by physical con

38、tact, in cludi ng:-sen sor TS-27R on holder-HM stylus with blow ing device-tool-holder HSK-E40 with collet and gaug ing pinFunctions :-probe calibrati onmeasuri ng of the len gth and radius of a tool-broke n tool detect ing雷尼邵TS-27R探测系统用于刀具的检测，物理性接触，包括传感器TS-27R带吹气装置的方型陶瓷探针带测量针和夹头的HSK-E40刀柄功能：探测装置检测刀

39、具半径和长度测量刀具损坏探测Bar-puller 500mmPn eumatic bar feeder adjusted on the back of the divider with pusher and bar end controlBar sizes:Max. ?:32 mm;Min. ?:8 mm;Max. le ngth:500 mm气动棒料送料器安装在A轴分度头的后面，带有推杆和棒料未段控制的，棒料尺寸：最大棒料：?: 32 mm;最小棒料：?: 8 mm;最大长度：500 mm1Reduct ion tube for spin dle A-axisReduction tube i

40、nt. ?: 11 mm, no.026423p 分度头A轴上的变径管变径管内部直径？ 11 mm 1 Set tool boy for HSK-E40HSK-E40刀柄的装刀器1 Collet-holder chuck for collets type F35,F35型夹头,1 Set of collets for F35, collets:?6mm, ?8mm, ?10mm, ?12mmF35 型弹簧套筒 ？6mm, ?8mm, ?10mm, ?12mmOptio nal for NUMERICAL CONTROL FANUC 31i A5 数控FANUC 31i A5选项Communi

41、cati on1 In tegrated data serverIn tegrated data server :Ether net com muni cati on card in clud ing memory card ATA FLASH capacity 1 GbDoes not in clude the in tegrati on on customers n etwork数据服务器，包括ATA FLASH 卡,容量 1Gb不包括在用户网上统一操作ATA FLASH cards type II1 ATA FLASH card capacity 512 Mb, with securit

42、y deviceATA FLASH 卡 容量512Mb,带安全装置1 Part program storge to 400kbin cludi ng exte nsion of the maximum nu mber of registered programs to 1000 程序内存400kb.最大寄存程序可扩展至100015 simulta neous axes machi ning, in cludi ng adjustme nt of servo con trol andmach ine parameters五轴联动加工，包括：伺服控制和机床参数的调节1 TCPC (S677) /

43、TRC (S667)Tool radius compe nsati on and tool cen ter point con trol for 5 simulta neous axes machi ningTCPC/TRC 功能五轴联动时刀具半径补偿和刀具中心点控制Lubrica nts润滑油Central lubrication中央润滑油121 l fluid grease Structovis GHD21 升 Structovis GHD 润滑油Hydraulic and pn eumatic systems液压和气压系统117,4 kg oil Tellus 3217,4 公斤 Tel

44、lus 32 油Pack ings包装1Seaworthy pack ing for Mach ine with tool magaz ine机床海运包装：sizes : L 2450 x D 2450 x H 2650 mmgross weight : approx. 2800 kg大小：L 2450 x D 2450 x H 2650 mm毛重：大约 2800 kgSERVICES服务1 Price for sett in g-up of above machi ne at users, Hotel accommodati ons, meals and tran sport costs in cluded.在用户处安装调试以上机床的费用，住宿、伙食和交通费