单面板生产流程和品质计划NF-SQA-01参考word

1、东阳（博罗）电子有限公司文件修订记录表格编号：N-ISO-19A文件名称:单面品质计划文件编号:NF-SQA-01版 本修 订 内 容生效日期A新制订1997-11-3B修订全面内容1998-6-24C增加PPE责任部门，修改善部分记录1999-3-23D修改V-CUT部，增加出货QC报表1999-9-13E修订版面格式内容，标题及各工序内容，新增加生产流程表内容1999-11-6F全面修订版面格式及内容2000-7-11G本次全面修订条款内容2001-6-2H本次删除冲击试验、超声波条款内容；增加取样频率，修订4.02001-10-12条款内容.I本次全面修订条款内容2003-9-18J本次

2、修订1.0条款内容2004-9-12推荐精选NIPPON PRODUCTS CO., LTD 东阳产品有限公司NIPPON CIRCUITS LTD. 东阳电路板厂 东阳(博罗)电子有限公司TITLE：Quality Plan（Single Sided）标题： 单面品质计划CONFIRMED BY 确认 QA经理：ME经理：Prod经理：APPROVED BY 审核 营运总监：INSTRUCTION No指导书编号: NF-SQA-01PREPARE BY 制定：QA工程师REV版本JPAGE页号1/7Effective 生效日期 推荐精选出货前检查Pre-Shipment Audit Lot

3、 Sampling Check流程QA FA Approval In-Process QA V-槽切割V-CUT包 装Packing最后检查Final QC 100% Check松香 抗氧化Flux Coating Entek Coating开/短测试E-Test 100% Check流程QAFA Approval，In-Process QA啤 板Punching钻 孔Drill-ing Tool GuideQA FA Approval QC 100%，In-Process QA C=0碳油，银油Caron TH and Silver TH绿白油Solder Mask Component Ma

4、rk流程QA，IPQCFA Approval，In-Process QAQC，C=0流程QAFA Approval，In-Process QA蚀 板Etching钻孔IPQCDrillung IPQC C=0电脑钻孔CNC Drilling底 油Circuit Printing开 料Board Cutting生产自检In-Process inspection （一）生产流程表QA InspectionC=0流程QAFA Approval，In-Process QA喷锡HASL生产QCProduction QC 推荐精选 二、相关控制文件、记录（RELEVANT DOCUMENTS CONTRO

5、L AND RECORDS） 工序PROCESS责任部门RESPONSIBE DEPTS指导文件INSTRUCTION DOCUMENTS品质记录QUOLITY RECORDS检查方式 INSPECTION METHODSMI制作MI MakingPPE单面MI生产指导书S/S MI Production instruction（NF-SPPE-01）单面MI审查指导书S/S MI checking instruction（NF-SQE-02）菲林制作Artworkmaking菲林房Dark Room菲林制作指导书Artwork making instruction（NF-PPE-02）QE单

6、面菲林检查指导书Instruction for S/Sartwork inspecting（NF-QE-03）QE菲林检查记录表QE artworkinspecting records（N-QE-03）100%全检100 inspection工模制作Tooling making工模房Tooling Room工模制作指导书Tooling making instruction（NF-PPE-03）单面啤模检查指导书Instruction for S/Spunching tool inspecting（NF-SQE-04）100%全检100% Inspection网板制作Stencil making

7、网房Stencil Room晒网工作指导书Stencil WI（NF-PPE-04）单双面丝网检查指导书Instruction for S/S & S/Dsilk- screen inspecting（NF-QE-01）丝网检查记录表Silk-screeninspecting records100%全检100% inspection样板制作Sample-makingPPE单面样板制作指导书S/S Samplemaking instruction（NF-SPPE-03）单面样板检查指导书Instruction for S/S Sampleinspecting（NF-SQE-06）开料Cuttin

8、gPROD单面开料作业指导书S/S Cutting WI（NF-SME-01）双轴钻孔机操作指示指导书Double-Spindlesdrilling machine operating WI（NF-SME-14）推荐精选工序PROCESS责任部门RESPONSIBLE DEPTS 指导文件INSTRUCTION DOCUMENTS 品质记录QUALITY RECORDS检查方式INSPECTION METHODS9/10生产线9/10 Auto Line生产部 PROD9/10自动拉流水线作业指导书9/10Auto line WI（NF-SME-22）文字返工作业指导书Character re

9、-working WI（NF-SME-13）单QC部S/S QC补银油作业指导书Silver mending WI（NF-ME-24）单QA部S/S QA底油检查指导书Instruction forPattern-printing inspection（NF-SQA-06）底油工序检查Pattern-printing process inspection（NF-SQA-04）每次装网都需作FA检查IPQC抽查FA inspection after silkscreen mounting. Samplingby QA.底油检查指导书（NF-SQA-06）蚀板工序首样鉴定表Etching proc

10、ess FAevaluating list（N-SQA-09）每次作底油需作蚀板FA检查IPQC抽查Etching FA inspection at the start of pattern-printing. Randomsampling by QA.单QA部S/S QA单面绿白油检查指导书Instruction forsolder mask&whiteink inspection（NF-SQA-09）绿白油工序首样鉴定表Solder mask&white ink FA evaluating list（N-SQA-12）每次装网即做FA检查IPQC抽查FA inspection after

11、silkscreen mounting,Sampling by QA.物理实验室可焊性测试作业指导书（NF-QA-03）可焊性测试报表QA Solder pottest report（N-QA-16）每次作FA时单QA部S/S QA9/10线IPQC指导书9/10Auto LineIPQC instruction（NF-SQA-08）半成品抽查Semi-finished products sampling（N-SQA-01）QA按作业指导书检查标准进行抽查。Sampling by QA as perinspection criterion in WI银碳油单生产S/S PROD碳油作业指导书C

12、arbon Printing WI（NF-SME-26）碳油贯孔作业指导书Carbon through hole WI（NF-SME-28）银油贯孔作业指导书Silver through hole WI（NF-SME-10）银油/碳油返工作业指导书Silver&carbon reworking WI（NF-SME-15）工序PROCESS责任部门RESPONSIBLE DEPTS 指导文件INSTRUCTION DOCUMENTS 品质记录QUALITY RECORDS检查方式INSPECTION METHODS推荐精选银碳油单QAS/S QA银油、碳油检查指导书Instruction for

13、 silver & carbon smear inspection（NF-SQA-07）银碳油工序检查Silver& Carbon process inspection（N-SQA-06）银碳油阻值测量记录表Silver & carbonimpedance measuringrecords（N-SQA-03）每次装网均需作FA检查FA inspection after silverscreen mounting,Sampling by QA印蓝胶板检查指导书Instruction forpeelable mask inspection（NF-SQA-03）设备校正组（QE）Equipmcnt

14、calibrating team烤箱检测指导书Instruction for Oven bakingmeasurement (NF-QA-18）烤箱温度检测表Oven temperature baking measurement form（N-DQA-24）每两星期检测1次Inspect for one time pertwo weeks钻孔Drilling单生产部S/S PROD钻定位孔作业指导书Fixing hole drilling WI（NF-SME-11）单QA打靶品质检查指导书(NF-SQA-18)单QA部打靶品质检查日报表每班检查一次啤部Punching单生产部S/S PROD单

15、面啤部作业指导书S/S Punching dept WI（NF-SME-05）啤板工序首样鉴定表（N-SQA-18）每小时至少随机抽查一次，每次5set单QAS/S QA啤部检查指导书Instruction for punchinginspection（NF-SQA-10）啤板工序首样鉴定表Punching Process FAevaluating list（N-SQA-18）每次架模都需作FA检查FA inspection at thestart of toolingmourting.V-CUT单生产部S/S PRODV-Cut操作与零配件接受标准要求指引V-Cut WI（NF-ME-07）

16、单QAS/S QAV-CUT检查指导书Instruction for V-CUT inspection（NF-SQA-12）V-CUT首样鉴定表V-CUT FA evaluatinglist（N-SQA-21）每个货号开始生产即作FA检查QA作随机抽查FA inspection for eachP/N production Random sampling by QAF-TEST单E-TESTS/S E-TESTE-TEST作业指导书E-TEST WI（NF-ME-15）打机情况记录Target records（N-QC-05）100%全检100% inspectionE-TEST返工作业指导书

17、E-TEST rework WI（NF-SME-17）E-TEST抽查指导书Instruction for E-TEST Sampling（NF-QC-11）E-TEST行拉记录表E-TEST In-process records list（N-QC-06）随机抽检Random Sampling工序PROCESS责任部门RESPONSIBLE DEPTS 指导文件INSTRUCTION DOCUMENTS 品质记录QUALITY RECORDS检查方式INSPECTION METHODS松香机FLUX-COATINGMACHINE单生产部S/S PROD松香工序作业指导书Flux-coatin

18、g process WI（NF-SME-08）松香部、抗氧化QA检查日报表（N-SQA-59）每个货号开始生产时作FA检查，后随机抽查推荐精选洗板机作业指导书Rinsing machine WI（NF-SME-19）抗氧化生产线作业指导书Entek Auto Line WI（NF-SME-23）松香部、抗氧化QA检查日报表（N-SQA-59）每个货号开始生产即作FA检查，后随机抽查单QAS/S QA松香检查作业指导书Flux-coating inspectionWI（NF-SQA-16）抗氧化线品质检查指导书Instruction for Entekline quality inspectio

19、n（NF-SQA-19）出货Shipment单FQCS/S QC成品检验规范指导书Instruction for finishedproducts inspection（NF-SQA-17）单FQC每日检查统计表（N-SPPD-18）100%全检单PSAS/S PSAPSA部作业指导书PSA WI（NF-PSA-01）品管部PSA代客抽查报告（总结）PSA Sampling Report on behalf customer (Summary) （N-PSA-04）按作业指导书标准抽样抽查Sampling inspection by WI单包装S/Spackage包装部作业指导书Package

20、 dept WI（NF-ME-68）三、可靠性测试总表( Reliability Test Master Form) NO测试项目TEST ITEMS适用范围APPLICABLE SCOPE测试方法简述TEST METHODS DESCRIPTION取样频率Sample Frequency1过锡炉测试Solder pot test所有PCB成品板All finished PCBs将PCB放于260 锡炉表面10秒，取出室温下放置30秒，为一循环，共进行三个循环。Place PCB on the surface of solder pot (260) for 10 Seconds，then ta

21、ke it out and stay in roomtemperature for30 seconds，this is for one cycle, do it for 3 cycles.9/10、银碳油各取1PCS，每天1次9/10, silver andcarbon both take1PCS,one time every day2电阻测试Resistance test银油贯孔板Silver-through hole boards碳油贯孔板Carbon-through hole boards用毫欧表测量指定孔位的阻值。Test the resistance of the indicated

22、 holes withmilliohmmeter.每批取2PCSTake 2PCS everytime推荐精选3甘油浸炸试验Hot Oil Test银油贯孔板Silver-through hole boards碳油贯孔板Carbon-through hole boards将PCB浸于260 甘油中10秒后立即取出，置于常温下20秒，然后置于异丙醇内20秒，取出轩于常温下30秒，此为一个循环，如此进行5个循环后用毫欧表测量电阻值。Immerse the PCB into glycerin (260)for 10minutes,thentake it out immediately into no

23、rmaltemperature for 20 seconds. Immerse it into IPAfor 20seconds,then take it out and stay in normaltemperature for 30 seconds,this is done for onecycle. Do it for five cyclesbe fore measuring withmilliohmmeter.每批取2PCSTake 2PCS everytime4弯曲试验Bending Test银油贯孔板Silver-through hole boards碳油贯孔板Carbon-thr

24、ough hole boards取PCB置于弯同器上，以3mm弯曲幅度进行正、反折弯1次为一循环，共10个循环后测量电阻值。Place the PCB to be tested on bending tester. Bending PCB with extent of 3mm toward thenegative and positive sides respe-ctively for onetime is a cycle. Do it for 10cycles beforemeasuring theresistance.每批取2PCSTake 2PCS everycycle5板翘测试Warp

25、age Inspection所有对角线长度大于200mm之PCB板All PCBwith diagonal length over 200mm将PCB板置于检查平台上过，用于轻压住板一角，再用塞尺测量对角翘起高度。Place the PCB to be tested on datum plane,lightlypress one corner with hand. Measure the heightof the raised diagonal corner with space gauge.所有对角线长大于200mm之PCB100%检查All the diagonallength excel 200mm 100% inspect PCB6跌落测试Drop test所有发往海外之货品All products for overseas customer.将包装箱平置距地面1米高度，同时松开双手，使包装箱以水平自由落体方式跌落。Hold the carton one meter high above theground, then release it and let it freefall and dro