安川l1000变频器调试指导说明YASKAWAL1000converterdebugginginstructions

1、安川l1000变频器调试指导说明（yaskawa l1000 converter debugging instructions）yaskawa l1000 converter debugging instructionsi. wiring instructions:pg encoder card model pg-b3 for asynchronous motor, incremental, open collector type, and with 12v 0v, yaskawa g7, a, b, cn5-b c, the corresponding interface.pg encode

2、r card model pg-x3 for synchronous motor, and yaskawa 676gl5-ip, encoder line drive, signal a+, a-, b+, b-, z+, z-, the power supply is 5v, ip 5v, ig 0v. note that there are jumpers, 12v and 5v with jumper selection, corresponding to interface cn5-b, c. adaptive encoder heidenhain 1321 and tamagawa

3、etc.pg card type pg-f3 for synchronous motor, heidenhain, endat2.1/01, endat2.2/01, has three socket converter on cn5-c, cn5-b, cn5-a, three export the same, if only one pg card, please insert in the top cn5-c. heidenhain 1313 and 413 encoders can be matched.the pg-e3 is used in heidenhain ern1387,

4、5v, with a maximum current of 200 ma.m1 m2 running signalma and mc receive the fault signal, sn is the common end, there is no braking unit below 30kw, and the braking unit needs more than 37 kilowatts.two. frequency converter parameter descriptionenvironment setting parameter:a1-00 lcd operator dis

5、play language selection 0: english 7: chinesethe access level of the a1-01 parameter is 0: you can set / monitor a1-01, a1-04, or monitor u parameters1: can only be set / monitor a2-01 a2-32 2: to set / monitor all parametersa1-02 control mode select frequency converter control mode. synchronous mot

6、or selection 70: pg free v/f control 2: vector control without pg3: vector control with 7:, pg vector with pg pma1-03 initializes 22202 wire initializationapplication parameter:the b1-01 speed command selects the 10 operator 1 control loop terminalthe b1-02 run command selects the 10 operator 1 cont

7、rol loop terminalb1-03 stop mode, select 00, slow down, stop 1, glide, stopb1-14 phase sequence selection 0: standard 1: phase sequence change (motor rotation, reversing, switching)adjusting parameters:c1-01 acceleration time digital quantity 2.5; analog quantity 0c1-02 deceleration time digital qua

8、ntity 2.5; analog quantity 0c2-01 accelerates at the beginning of the s word amount of 2; the analog quantity 0at the end of the c2-02 acceleration, the number of s words is 0.8, and analog 0the c2-03 at the start of the s is 0.8 digits and the analog 0c2-04 at the end of the deceleration, the numbe

9、r of s words is 1.0. analogue 0c2-05 is lower than the flat speed, the s word characteristic time digital quantity is 0.5, and analog quantity 0c5-01 asr proportional gain 140 (set at 3 pm) high speed when the ratio is greater than the speed of c5-07 effectivec5-02 asr integration time is 10.5 (set

10、at 0.3 pm), high speed integral is greater than c5-07 speed effectivec5-03 asr proportional gain 220 (set at 3 when pm) low speed ratio is less than c5-07, effective when acceleratingthe integral time of c5-04 asr is 20.5, the integral at low speed is less than c5-07, and it is effective when accele

11、ratingc5-06 speed control (asr one delay time 0.004 asynchronous; 0.02 synchronousc5-07 asr switching speed 15c5-08 speed control (asr) integral upper limit 400%c5-13 asr proportional gain 340 (pm set to 3), low speed when the ratio is less than c5-07, slow down effectivec5-14 asr integral time 30.5

12、 (pm set to 0.3), low speed integral less than c5-07, slow down effectivec5-19 zero servo speed control (asr) proportional gain (p) 5 sets the magnetic pole in 0.01 units to attract the p gain that is used when starting the asr.c5-20 zero servo speed control (asr) integral time (i) 0.5s, usually wit

13、hout settingc6-03 carrier frequency 3 8k asynchronous motor with pg vector control, with this carrier frequency maximum 15kcarrier frequency selection (rotation) 00 in c6-09 self-learning: carrier frequency is 5khz 1: c6-03 setting valueinstruction parameter:d1-01 0d1-02 5 overhaul half speed (accor

14、ding to field adjustment)d1-03 4 opens again flat layer speed (according to field adjustment)d1-04 4 crawl speed (adjusted on site)d1-05 10 overhaul speed (adjusted on site)d1-06 40 single layer speed (adjusted according to field)d1-07 70 double deck speed (adjusted on site)d1-08 100 multilayer spee

15、d (adjusted according to field)asynchronous motor control uses hz as a unit, synchronous motor as a unit.motor parameterse1-01 input voltagee1-04 maximum output frequencye1-05 maximum voltagee1-06 basic frequencye1-08 intermediate output frequency voltagee1-09 minimum output frequencye1-10 minimum o

16、utput frequency voltagee1-13 basic voltageasynchronous motor parameterse2-01 motor rated current asynchronous motor, motor self-learninge2-02 motor rated slip asynchronous motor, motor self-learninge2-03 motor no-load current asynchronous motor, motor self-learninge2-04 motor, pole number, asynchron

17、ous motor, motor self-learninge2-05 motor, inter line resistance, asynchronous motor, motor self-learninge2-06 motor, leakage inductance, asynchronous motor, motor self-learninge2-07 motor core saturation factor 1 asynchronous motor, motor self-learninge2-08 motor core saturation factor 2 asynchrono

18、us motor, motor self-learninge2-09 motor, mechanical loss, asynchronous motor, motor self-learninge2-10 torque compensation, motor iron loss, asynchronous motor, motor self-learninge2-11 motor rated capacity asynchronous motor, motor self-learningmotor parameter synchronizatione5-02 motor rated capa

19、city synchronous motor, motor self-learning, according to the motor nameplate sete5-03 motor rated current synchronous motor, motor self-learning, according to the motor nameplatee5-04 motor pole number synchronous motor, motor self-learning, according to the motor nameplate sete5-05 motor armature

20、resistance synchronous motor, motor self-learninge5-06 motor d axis inductance synchronous motor, motor self-learninge5-07 motor q axis inductance synchronous motor, motor self-learningthe induction voltage coefficient of e5-09 motor is 1 synchronous motor, and the motor self learninge5-11 pg the or

21、igin of the pulse correction, synchronous motor, motor self-learningthe induction voltage factor of e5-24 motor is 2. the effective value of the voltage between the motor lines is set with 0.1mv/ (min) < mechanical angle >. this timing is set to e5-24=0.select card parameters:f1-01 pg paramete

22、r 8192, set according to encoderf1-05 pg operation direction 1, motor reversal ccw, a phase ahead 0, motor is turning cw, a phase advancef1-06 pg output division ratio 1 sets the frequency division ratio of the pulse output of the pg speed control card.frequency division ratio = (1 + n) /m (n = 0,1,

23、 m = 132)only valid when using the pg speed control card pg-b2. the frequency range is set can be 1/32 = f1-06 = 1.f1-10 speed deviation is too large (dev) detection value 30, set the speed deviation is too large (dev) of the detection sidemethod. the set value of f1-10 (with the highest frequency o

24、f 100%, in% for unit set) the duration of speed deviation above more than f1- 11 after the set time, the detection rate of large deviation. the speed deviation is the difference between the actual speed of the motor and the speed of the instruction.f1-11 speed deviation is too large (dev), the detec

25、tion time is 3.5f1-18 pg's dv3 (reverse detection) check select 0: invalid n: setting dv3 (reverse detection) the number of times detected.factory set to 10f1-19 pg dv4 (prevent reverse detection) check select 0: invalid n: set dv3 (prevent reverse detection) pulse number.the factory value is 12

26、8selection of detection conditions for f1-29 dev (too large speed deviation)0: speed command, soft start output, motor speed, the 3 are consistent, the detection of dev (speed deviation is too large).1: speed command and soft start output consistent, the detection of dev (speed deviation is too larg

27、e).2: dev is always detected during operation (too much speed deviation).the factory value is 2control circuit terminal function:the function of h1-03 terminal s3 is more than 3 segment speed 1the function of h1-04 terminal s4 is more than 4 segment speed 2the function of h1-05 terminal s5 is more t

28、han 5 segment speed 3function selection of h1-06 terminal s6function selection of h1-07 terminal s7function selection of h1-08 terminal s8h2-01 terminals, m1, and m2 function selection 50 brake open commandh3-01 terminal ai signal level selection0:0-10v input 1: - 10v-10v inputthe function selection

29、 of the h3-02 terminal a1 is default to 0, the first speed analog speed commandthe input gain of the h3-03 terminal a1 is 100, and the unit is%the input bias of the h3-04 terminal a1 sets the offset of the function assigned to the terminal a1 when input 0v is in%.h3-09 terminal a2 signal level selec

30、tion0:0-10v input 1: - 10v-10v inputthe function selection of h3-10 terminal a2 defaults to 1f, invalidthe input gain of the h3-11 terminal a2 is 100, and the unit is%the input bias of the h3-12 terminal a2 sets the offset of the function assigned to the terminal a2 when input 0v is in%.h3-13 analog

31、 input filter time parameter 0.030 first segment analog speed command (repeated setting time stack) 10v=e1-04 (maximum output frequency)2 second segment analog speed command 10v=e1-04 (maximum output frequency)3 third segment analog speed command 10v=e1-04 (maximum output frequency)14 torque rating

32、motor rated torque 10v= motor rated torquethe 1f through mode is used as the direct mode, so please proceed with this settingprotection function:l1: motor protection functionl1-01 motor protection function selection, factory value is 50: invalid1: general motors protection2: frequency converter dedi

33、cated motor protection3: vector special motor protectionprotection of 5:pm motors (with constant torque)when 1 inverters connect to multiple motors, set to 0 (invalid) and set up a thermal relay on the motor.l1-02 motor protection action time setting ol1 (motor overload protection) detection timel2:

34、 undervoltage detectionthe detection value of l2-05 uv (main circuit undervoltage) sets the detection value of uv (main circuit undervoltage) (main loop dc voltage)l7: torque limitl7-01 is the right electric torque limit factory 200, maximum 300l7-02 anti zhuance electric torque limit factory 200, m

35、aximum 300l7-03 is right the regeneration state torque limit factory 200, maximum 300l7-04 anti zhuance regeneration torque limit factory 200, maximum 300n: special adjustmentn8-35: initial excitation detection mode 21: high frequency overlap 2: pulse modethe factory is 1, but in the first power up,

36、 the output gate time is very long, probably in more than 10 seconds, the motherboard will report 40 failure, changed to 2o: operator related parameterso1-01 drive mode shows item selection 106the power supply is switched on, the operator in order to show the speed, rotation speed, instruction, outp

37、ut current, output voltage and u1- -.o1-01 is used to select the display item, not the output voltageo1-02 is used to select what is displayed when the power is on. ("u1- -" set "1 -". depending on the mode of control, the items can be set differentlymonitor when the o1-02 power

38、is on1: speed command (u1-01)2:fwd/rev (forward / reverse / middle)3: operation instruction (u1-01)4: output current (u1-03)monitoring items set by 5:o1-01o3-01 copy action selection0: copy command waiting1: read the parameters of the converter into the operator2: write the parameters that are saved

39、 in the operator to the converter3: compare the parameters of the converter with the parameters saved by the operatoro3-02 read action permission0: invalid (not allowed to read parameters into the operator)1: valid (allowing parameters to be read into the operator)motor parameter learning:self learn

40、ing of asynchronous motort1-01 self learning mode selection.0: spin self learning1: stop learning from shape 12: stop self learning for line resistance only4: pole self learning 2the output power of the t1-02 motor is set at kw, and the rated output power of the motor is set. 0 to 650mtr rated power

41、t1-03 motor rated voltage, according to the motor nameplate value, with v as the unit, set the basic voltage of the motor.rated voltaget1-04 motor rated current, according to the motor nameplate value, with a as the unit, set the basic motor current.rated currentt1-05 motor basic frequency, accordin

42、g to the motor nameplate value, with hz as the unit, set the basic frequency of the motor. 0 to 120 60.0hzrated frequencythe number of poles of the t1-06 motor, according to the nameplate value of the motor, the number of poles of the motor is set. 2484number of polesthe basic speed of t1-07 motor i

43、s based on the nameplate value of the motor, and the basic speed of the motor is set at min-1 024000 1450min-1rated speedt1-08 self-learning pg pulse number, set the use of pg (pulse generator, encoder) pulse number. set the number of pulses per revolution per revolution without doubling. 024000 600

44、pprpg pulses/revt1-09 motor no-load current (t1-01=1, 4)no load currentrated slip (t1-01=4) of t1-10 motorself learning of pm motors: t2self learning mode selection of t2-01 pm motor0:pm motor parameter setting1:pm stop shape learning2:pm armature resistance (stop shape) self learning3: the first po

45、le detection parameters self-learning4: elevator origin stop shape learning10: elevator origin rotation self learning11: rotation induced voltage parameter self-learningthe rated capacity of t2-04 motor sets the rated output power of the motor in kw. after learning, the measurement value is automati

46、cally set on the e5-02.t2-05 motor rated voltage, according to the motor nameplate to set the basic voltage of the motor. after learning, the measurement value is automatically set on the e1-13.t2-06 motor rated current, according to the motor nameplate set motor rated current. after learning, the m

47、easurement value is automatically set on the e5-03.the number of t2-08 motors is set according to the motor nameplate. after the study, the measurement value is automatically set on the e5-04.basic speed of t2-09 motorthe number of pg pulses set in t2-16, pg (pulse generator, encoder). after self-le

48、arning, the measurement value is automatically set at f1-01on. the value of non multiplying is set by the number of pulses per revolution of the motor. 08192 8192pprthere are no conditions for dynamic setting, as long as 1 and 4 of the static self-learning can be done.monitoring parameter:u1-01 spee

49、d commandu1-02 output frequencyu1-03 output currentu1-05 motor speedu1-09 output torqueu1-10 input terminal statusu1-11 output terminal statusu1-13 terminal a1 input voltageu1-14 terminal a2 input voltageu6-13 magnetic pole position detection value (sensor) -180 degrees to 180 degrees.three. preload

50、 adjustmentthe signal terminals of the a2 storage battery h3-09 0:0 - 10v 1:-10 - 10vh3-10 terminal a2 function selection, 14, torque compensationh3-11 analog input a2 terminal gain, factory 100%the offset adjustment of h3-12 is invalids3-27 sets the torque compensation value for the car to rest whe

51、n the brake is opened under a load of 0%. factory set to -50%, ranging from -100 to 100, the torque is small, then can be reduced.s3-28 sets the torque compensation value required to keep the car stationary when the brake load is increased as much as (50% or more). factory set to 50%, ranging from -

52、100 to 100, if the torque is small, you can increase the value.s3-29 in the car load is 0% in the state, from the load sensor analog input voltage of 100%, with% set. general 0% is not modifieds3-30 in the car load is s3-28, the analog input input voltage from the load sensor is 100%, set as%. gener

53、al 100% is not modifiedfour. adjustment of directionif the finished motor self-learning, and is not anti, output power line switching motor, change the value of b1-14, then reverse; modify the value of f1-05, is inverted, and then re do the perspective of self-learning, t2-01=4 learning is completed

54、.five. inverter fault codeuv1 main loop, low voltage, no input operation instruction (inverter in stop), main loop dc voltage is lower than l2-05 setting value,the 200v class is about 190vac, and the 400v class is about 350vacuv2 control the power failure, reduce the voltage of the control power supply.uv main circuit undervoltagegf ground fault (which is usually caused by non current release of variable freq