整合元件陶瓷电容卷装站制程规范

1、Engineering SystemSubject:整合元件陶瓷電容捲裝站製程規範Doc. No.:O-0E-047Rev.: 7Page：18 of 18 Rev. 0Page 18of 181.0 目的陶瓷電容捲裝站製程規範2.0 範圍整合元件3.0 權責 PE-作業規範定義PD-作業規範執行4.0 作業內容A.台南廠區作業：1. 測包機之上熨斗及下熨斗作業溫度Operating temperature of top and bottom iron1.1 熨斗溫度影響上下膠帶與紙帶/塑膠載帶間的封合品質Operatorting temperature of the iron shall a

2、ffect sealing quality between carrier tape and cover and bottom tape.1.2 上熨斗/下熨斗溫度設定 (依下表設定熨斗溫度)Operating temperature of top and bottom iron (according to below table) 1.3 燙斗實際工作溫度必須在設定溫度上下限 ±5 內。 Working temperature tolerance must be controlled within ±5 of setting temperature.溫度表超溫設定為

3、77;5 Thermometer alarm set up ±5 產品尺寸Product dimension包材Material包裝機型Machine type上熨斗溫度Temperature of top iron下熨斗溫度Temperature of bottom iron01005(0402)紙帶(press)Paper tapeTWA-6606190210 ºC01005(0402)塑膠載帶Emboss tapeTWA-6606125145 ºC0201(0603)紙帶(punch)Paper tapeTWA-6600TWA-6601130170 

4、6;C160180 ºCTWA-6604170220 ºC160200 ºC0201(0603)紙帶(press)Paper tapeTWA-6604170220 ºCTWA-6601170220 ºC0402 (1005)紙帶Paper tapeTWA-6002140180 ºC140160 ºC0402 (1005)紙帶Paper tapeTWA-6600TWA-6601160220 ºC160190 ºC0603 (1608)紙帶Paper tapeTWA-6600TWA-6601170220 &#

5、186;C160220 ºC0603 (1608)紙帶Paper tapeTWA-6002160180 ºC160220 ºC0805 (2012)紙帶Paper tapeTWA-6002170250 ºC160220 ºC0805 (2012)塑膠載帶Emboss tapeTWA-6002160180 ºC1206 (3216)紙帶Paper tapeTWA-6002170250 ºC160220 ºC1206 (3216)塑膠載帶Emboss tape手動機manual machine145160 º

6、C1808 (4520)塑膠載帶Emboss tape手動機manual machine145160 ºC1812 (4532)塑膠載帶Emboss tape1.4 上烙鐵溫度對拉力影響對照表（Top iron temperature-peeling force reference table）機型(M/C type)：6002 調整後溫度 Justified temperature 原先溫度Pre-temperature160ºC170ºC180ºC160ºC0g+3g+6g170ºC-3g0g+3g180ºC-6g-3g

7、0g機型(M/C type)：6600, 6601 調整後溫度 Justified temperature 原先溫度Pre-temperature190ºC200ºC210ºC220ºC190ºC0g+5g+10g+15g200ºC-5g0g+5g+10g210ºC-10g-5g0g+5g220ºC-15g-10g-5g-0g1.5 TWA-6601 & TWA-6600 包裝機隱藏參數機型TWA-6601 & 6600CCD type自動化I-Trueitem參數（parameter）NG.1 M

8、eas. Shift00NG.2 Meas. Shift01NG.3 Meas. Shift002. 設定測包機的UNSEAL/LEADER/TRAILER值 Setting of Unseal/Leader/Trailer value of taping machine.2.1 依產品尺寸及每捲數量設定測包機的UNSEAL/LEADER/TRAILER值 Set the Unseal/Leader/Trailer value of taping machine by products size.2.2 測包機包裝紙帶設定表Paper tape setting table of taping

9、machineSIZEQTY (pcs)Blank PaperREEL(M/C type)UNSEALLEADERTRAILERTOTAL (mm)7" (180mm)10" (250mm)13" (330mm)QTY (pcs)LONG (mm)QTY (pcs)LONG (mm)QTY (pcs)LONG (mm)0100540,04026026034034020020080020,020130260170340100200800020115,01513026017034010020080050,05013026040080010020012600402(66

10、01,TH3000)10,01013026017034010020080050,050130260400800100200126006034,00465260853405020080010,0106526015060050200106015,0156526020080050200126008053,0036526085340502008004,00465260853405020080010,0106526015060050200106015,0156526020080050200126012062,0026526085340502008003,0036526085340502008004,00

11、465260853405020080010,0106526020080050200126015,0156526020080050200126018081,50250200502005020060018121,0012520025200252006003. 容值篩檢機設定方法Setting method of cap meter.3.1 確定待測產品的電容值及其容值上下限 Confirm capacitance and its upper and lower spec of product.3.2 依產品容值選擇最佳的檔位，下表列出每檔位的可量測電容值範圍: Choose best shift

12、by capacitance value of products. The range of each position as below table:檔位 shift20pF200pF2000pF20nF200nF2000nF可測容值範圍Cap. Range019.99pF0199.9pF01999pF019.99nF0199.9nF01999nF檔位 shift20uF120uF200uF可測容值範圍Cap. Range019.99uF0119.9uF0199.9uF每一檔位的小數點位置Position of point in every shift檔位Shift .20pf / 20nf

13、 / 20uf .200pf / 200nf /120uf/200uf .2000pf / 2000nf備註Remark( )代表電容值上/下限的四個數字按鍵( ) It means that 4 number button about capacitances upper and lower limit.3.3 檔位的選擇: 找出大於產品電容值且最接近此電容值的檔位。 Shifts choice: Find the shift which is bigger than products capacitance value and most closely.3.4 若產品容值上限 > 量

14、測範圍上限，則必須前進一階。 If capacitances upper limit is higher than measuring range, it must be done to choice next range.3.5. AX-363/3653.2.1 按PROG鍵，HI位置的第一位數字開始閃爍；3.2.2 按數字輸入上限容值於對應位置；3.2.3 按>或 <調節閃爍數字位置，如果要輸入小數點，在小數點之後第一位數字閃爍之時按 LOCK；3.2.4上限輸入完畢後RANGE開始閃爍，根據上下限輸入容值，這時RANGE會自動出現所需要的檔位元；3.2.5 在LO位置輸入下限

15、數值；3.2.6 按ENT確認，測試機會自動跳回到HOLD，表示設定完畢。3.6 依照工單設定容值上下限在容值檢測機上。 Set the upper and lower limit of capacitance value on test machine according to bach card.4. 容值放寬設定 (包含回火產品)Relax capacitance setting.( contain the temper)請參照P.6P.10 Please refer to P.6 P.105.電容值衰減表 X7R/X5R/Y5V Aging table for T/P請參照P.11 P

16、lease refer to P.11 註： 回火完成之產品,CAP設定範圍依據 “電容值衰減表”作設定;如發現機台METER仍然有 量測誤差,放寬至原先tolerance;如仍發現仍有量測誤差,再依照SIP(容質量測異常處理OCAP)處理流程放寬 容值放寬 Rule II (Class II +/-10% 以放寬規則放寬後依舊誤殺Cap high)容值放寬確認規格:Class I 產品(NP0)依容值上下限規格確認 Class II產品(X5R/X7R/Y5V)有aging 行為產線與TQC 確認之規格值上限放寬5% 下限不得進行放寬 Ex. 18104.731 spec +/-10% 確認

17、時規格為+15% / -10% 即容值範圍為90nf115nfClass II產品(X5R/X7R/Y5V) 合併有MRB 201 (Cap high)放寬至回火條件設定檔位設定 20pf之容值上下限對照表ToleranceA , 0B , 1C , 2D , 3+/-0.05pf+/-0.1pf+/-0.25pf+/-0.5pfCapMinMaxMinMaxMinMaxMinMax0.100.0000.2000.0000.3000.0000.5000.0000.800.200.1000.3000.0000.4000.0000.6000.0000.900.2200.1200.3200.0200

18、.4200.0000.6200.0000.920.300.2000.4000.1000.5000.0000.7000.0001.000.3300.2300.4300.1300.5300.0000.7300.0001.030.3900.2900.4900.1900.5900.0000.7900.0001.090.400.3000.5000.2000.6000.0000.8000.0001.100.4700.3700.5700.2700.6700.0700.8700.0001.170.500.4000.6000.3000.7000.1000.9000.0001.200.5600.4600.6600

19、.3600.7600.1600.9600.0001.260.600.5000.7000.4000.8000.2001.0000.0001.300.6200.5200.7200.4200.8200.2201.0200.0001.320.6500.5500.7500.4500.8500.2501.0500.0001.350.6800.5800.7800.4800.8800.2801.0800.0001.380.700.6000.8000.5000.9000.3001.1000.0001.400.7500.6500.8500.5500.9500.3501.1500.0501.450.800.7000

20、.9000.6001.0000.4001.2000.1001.500.8200.7200.9200.6201.0200.4201.2200.1201.520.8500.7500.9500.6501.0500.4501.2500.1501.550.900.8001.0000.7001.1000.5001.3000.2001.600.9100.8101.0100.7101.1100.5101.3100.2101.61100.9001.1000.8001.2000.6001.4000.3001.701.101.0001.2000.9001.3000.7001.5000.4001.801.201.10

21、01.3001.0001.4000.8001.6000.5001.901.301.2001.4001.1001.5000.9001.7000.6002.001.401.3001.5001.2001.6001.0001.8000.7002.101.501.4001.6001.3001.7001.1001.9000.8002.201.601.5001.7001.4001.8001.2002.0000.9002.301.701.6001.8001.5001.9001.3002.1001.0002.401.801.7001.9001.6002.0001.4002.2001.1002.501.901.8

22、002.0001.7002.1001.5002.3001.2002.60201.9002.1001.8002.2001.6002.4001.3002.702.102.0002.2001.9002.3001.7002.5001.4002.802.202.1002.3002.0002.4001.8002.6001.5002.902.302.2002.4002.1002.5001.9002.7001.6003.002.402.3002.5002.2002.6002.0002.8001.7003.102.502.4002.6002.3002.7002.1002.9001.8003.202.602.50

23、02.7002.4002.8002.2003.0001.9003.302.702.6002.8002.5002.9002.3003.1002.0003.402.802.7002.9002.6003.0002.4003.2002.1003.502.902.8003.0002.7003.1002.5003.3002.2003.60302.9003.1002.8003.2002.6003.4002.3003.703.203.1003.3003.0003.4002.8003.6002.5003.903.303.2003.4003.1003.5002.9003.7002.6004.003.503.400

24、3.6003.3003.7003.1003.9002.8004.203.603.5003.7003.4003.8003.2004.0002.9004.303.803.7003.9003.6004.0003.4004.2003.1004.503.903.8004.0003.7004.1003.5004.3003.2004.60403.9004.1003.8004.2003.6004.4003.3004.704.104.0004.2003.9004.3003.7004.5003.4004.804.304.2004.4004.1004.5003.9004.7003.6005.004.504.4004

25、.6004.3004.7004.1004.9003.8005.204.704.6004.8004.5004.9004.3005.1004.0005.40504.9005.1004.8005.2004.6005.4004.3005.705.105.0005.2004.9005.3004.7005.5004.4005.805.405.3005.5005.2005.6005.0005.8004.7006.105.605.5005.7005.4005.8005.2006.0004.9006.30605.9006.1005.8006.2005.6006.4005.3006.70檔位設定 20pf之容值上

26、下限對照表ToleranceA , 0B , 1C , 2D , 3+/-0.05pf+/-0.1pf+/-0.25pf+/-0.5pfCapMinMaxMinMaxMinMaxMinMax6.206.1006.3006.0006.4005.8006.6005.5006.906.506.4006.6006.3006.7006.1006.9005.8007.206.806.7006.9006.6007.0006.4007.2006.1007.50706.9007.1006.8007.2006.6007.4006.3007.707.207.1007.3007.0007.4006.8007.6006

27、.5007.907.307.2007.4007.1007.5006.9007.7006.6008.007.507.4007.6007.3007.7007.1007.9006.8008.20807.9008.1007.8008.2007.6008.4007.3008.708.208.1008.3008.0008.4007.8008.6007.5008.908.508.4008.6008.3008.7008.1008.9007.8009.208.608.5008.7008.4008.8008.2009.0007.9009.308.908.8009.0008.7009.1008.5009.3008.

28、2009.60908.9009.1008.8009.2008.6009.4008.3009.709.109.0009.2008.9009.3008.7009.5008.4009.809.209.1009.3009.0009.4008.8009.6008.5009.909.509.4009.6009.3009.7009.1009.9008.8010.20檔位設定 20pf / 20nf / 20uf之容值上下限對照表ToleranceF , 4G , 5J , 6K , 7M , 8Z , 9+/-1%+/-2%+/-5%+/-10%+/-20%80/-20%CapMinMaxMinMaxMin

29、MaxMinMaxMinMaxMinMax201.94 02.06 01.92 02.08 01.86 02.16 01.76 02.24 01.56 02.50 01.40 03.40 2.202.14 02.26 02.12 02.28 02.05 02.37 01.94 02.46 01.72 02.75 01.54 03.74 2.402.33 02.47 02.31 02.49 02.24 02.59 02.12 02.68 01.88 03.00 01.68 04.08 2.702.62 02.78 02.60 02.80 02.52 02.91 02.38 03.02 02.11

30、 03.37 01.89 04.59 302.91 03.09 02.88 03.12 02.79 03.24 02.64 03.36 02.34 03.75 02.10 05.10 3.303.21 03.39 03.17 03.43 03.07 03.56 02.91 03.69 02.58 04.12 02.31 05.61 3.603.50 03.70 03.46 03.74 03.35 03.88 03.17 04.03 02.81 04.50 02.52 06.12 3.903.79 04.01 03.75 04.05 03.63 04.21 03.44 04.36 03.05 0

31、4.87 02.73 06.63 403.88 04.12 03.84 04.16 03.72 04.32 03.52 04.48 03.12 05.00 02.80 06.80 4.304.18 04.42 04.13 04.47 04.00 04.64 03.79 04.81 03.36 05.37 03.01 07.31 4.704.56 04.84 04.52 04.88 04.38 05.07 04.14 05.26 03.67 05.87 03.29 07.99 504.85 05.15 04.80 05.20 04.65 05.40 04.40 05.60 03.90 06.25

32、 03.50 08.50 5.104.95 05.25 04.90 05.30 04.75 05.50 04.49 05.71 03.98 06.37 03.57 08.67 5.605.44 05.76 05.38 05.82 05.21 06.04 04.93 06.27 04.37 07.00 03.92 09.52 605.82 06.18 05.76 06.24 05.58 06.48 05.28 06.72 04.68 07.50 04.20 10.20 6.206.02 06.38 05.96 06.44 05.77 06.69 05.46 06.94 04.84 07.75 0

33、4.34 10.54 6.806.60 07.00 06.53 07.07 06.33 07.34 05.99 07.61 05.31 08.50 04.76 11.56 706.79 07.21 06.72 07.28 06.51 07.56 06.16 07.84 05.46 08.75 04.90 11.90 7.507.28 07.72 07.20 07.80 06.98 08.10 06.60 08.40 05.85 09.37 05.25 12.75 807.76 08.24 07.68 08.32 07.44 08.64 07.04 08.96 06.24 10.00 05.60

34、 13.60 8.207.96 08.44 07.88 08.52 07.63 08.85 07.22 09.18 06.40 10.25 05.74 13.94 908.73 09.27 08.64 09.36 08.37 09.72 07.92 10.08 07.02 11.25 06.30 15.30 9.108.83 09.37 08.74 09.46 08.47 09.82 08.01 10.19 07.10 11.37 06.37 15.47 9.509.22 09.78 09.12 09.88 08.84 10.26 08.36 10.64 07.41 11.87 06.65 1

35、6.15 1009.70 10.30 09.60 10.40 09.30 10.80 08.80 11.20 07.80 12.50 07.00 17.00 1110.67 11.33 10.56 11.44 10.23 11.88 09.68 12.32 08.58 13.75 007.7018.71211.64 12.36 11.52 12.48 11.16 12.96 10.56 13.44 09.36 15.00 1312.61 13.39 12.48 13.52 12.09 14.04 11.44 14.56 10.14 16.25 1514.55 15.45 14.40 15.60

36、 13.95 16.20 13.20 16.80 11.70 18.75 1615.52 16.48 15.36 16.64 14.88 17.28 14.08 17.92 1817.46 18.54 17.28 18.72 16.74 19.44 檔位設定 200pf / 200nf 之容值上下限對照表ToleranceF , 4G , 5J , 6K , 7M , 8Z , 9+/-1%+/-2%+/-5%+/-10%+/-20%80/-20%CapMinMaxMinMaxMinMaxMinMaxMinMaxMinMax101112008.4020.413009.1022.115010.5

37、025.516012.5020.0011.2027.218015.9020.1014.1022.5012.6030.620019.4020.6019.2020.8018.6021.6017.6022.4015.6025.0014.0034.022021.4022.6021.2022.8020.5023.7019.4024.6017.2027.5015.4037.424023.3024.7023.1024.9022.4025.9021.2026.8018.8030.0016.8040.827026.2027.8026.0028.0025.2029.1023.8030.2021.1033.7018

38、.9045.930029.1030.9028.8031.2027.9032.4026.4033.6023.4037.5021.0051.033032.1033.9031.7034.3030.7035.6029.1036.9025.8041.2023.1056.136035.0037.0034.6037.4033.5038.8031.7040.3028.1045.0025.2061.239037.9040.1037.5040.5036.3042.1034.4043.6030.5048.7027.3066.340038.8041.2038.4041.6037.2043.2035.2044.8031

39、.2050.0028.0068.043041.8044.2041.3044.7040.0046.4037.9048.1033.6053.7030.1073.147045.6048.4045.2048.8043.8050.7041.4052.6036.7058.7032.9079.950048.5051.5048.0052.0046.5054.0044.0056.0039.0062.5035.0085.051049.5052.5049.0053.0047.5055.0044.9057.1039.8063.7035.7086.756054.4057.6053.8058.2052.1060.4049

40、.3062.7043.7070.0039.2095.260058.2061.8057.6062.4055.8064.8052.8067.2046.8075.0042.0102.062060.2063.8059.6064.4057.7066.9054.6069.4048.4077.5043.4105.468066.0070.0065.3070.7063.3073.4059.9076.1053.1085.0047.6115.670067.9072.1067.2072.8065.1075.6061.6078.4054.6087.5049.0119.075072.8077.2072.0078.0069

41、.8081.0066.0084.0058.5093.7052.5127.580077.6082.4076.8083.2074.4086.4070.4089.6062.4100.0056.0136.082079.6084.4078.8085.2076.3088.5072.2091.8064.0102.5057.4139.490087.3092.7086.4093.6083.7097.2079.2100.8070.2112.5063.0153.091088.3093.7087.4094.6084.7098.2080.1101.9071.0113.7063.7154.795092.2097.8091

42、.2098.8088.4102.6083.6106.4074.1118.7066.5161.5100097.0103.0096.0104.0093.0108.0088.0112.0078.0125.0070.0170.0110106.7113.3105.6114.4102.3118.8096.8123.2085.8137.5120116.4123.6115.2124.8111.6129.6105.6134.4093.6150.0130126.1133.9124.8135.2120.9140.4114.4145.6101.4162.5150145.5154.5144.0156.0139.5162.0132.0168.0117.0187.5160155.2164.8153.6166.4148.8172.8140.8179.2180174.6185.4172.8187.2167.4194.4檔位設定 2000pf / 2000nf 之容值上下限對照表ToleranceF , 4G , 5J , 6K , 7M , 8Z , 9+/-1%+/-2%+/-5%+/-10%+/-20%+80%/-20%CapMinMaxMinMaxMinMaxMinMaxMinMaxMinMax200019402060192020801860216017