安全培训英文版(PPT 58页)

1、AGC Automotive Japan/Asia Pacific5Hazard(Machine)(Lion)Human Human errorRisk Assessment （find risk by KYT)AccidentCage/FenceKYTDifference between KY andRAKY：Kyken-Yochoi(Danger-Prediction)RA : Risk AssessmentALL machine, All processDaily jobBrain storming type1 min 5 min(Short-KY)Danger preventionBy

2、 personal senseSystematic searchone year and continuallyDanger preventionByGuard / fenceDifferenceRA seminar.Next time, if you needMain Safety Activity based on KY and RAFinding risk by Patrol, Near-miss info, KY KY TrainingRA (hardware countermeasure)Short KY at TB, Self-KY(Human error prevention)T

3、o achieve “safety culture”Approach from machine-side Approach from human-sidePotential risk Risk AccidentMulti-protection Make holes smaller KYManagement(policy)No-guard(hardware)No-Safety manual(software)Human error(human behavior)Make holes smaller by RAHe starts to climb the ladder March 24, 2007

4、March 24, 2007Laminated ARGLaminated ARGWhat happened?Can you imagine?The chain was removed from the door of the stocker, and chain was long, being able to enter without pulling the safety plug out.The door of the stockerWhat happened?Can you imagine?PPM of Lost time in Japan / Asia Region(00-04)1 p

5、pm = 1/1,000,000 hThree year Safety Three year Safety plan in plan in AsianAsianShare the safety information200520062007Training for safety managerIn Japan(AMG, AIGL)Training of KY, RAImplement of KYImplement of RAContinuous Communication ( Safety Meeting) Patrol, near miss info,PPM of Lost time in

6、Japan / Asia Region(05-06)0.38activityRed is in 2004- ROUND KYTContent of 4-ROUND 1) Purpose of KYT KYT 2) What is the KYT the KYT 3) Procedure of （Kyken: danger/hazard） （Yochi: prediction） （ Training）4) Example of KY1) Purpose of KY training To prevent injury by increasingSensibility to find potent

7、ial (hidden) dangerConcentration Problem solving-mindThis is the training to prevent injury.Idea is very simple, but difficult to keep implementing.) Four Step of KYTfind out potential danger / hazard in your work place, process, machine, and material by using illustration sheet or pictureselect and

8、 focus the most dangerous one think the countermeasures choose the most effective countermeasure and do “pointing and calling” to remind potential risk and safety behavior 3. Procedure of KYTrounround dProcessProcessKey Key pointpointContent of each roundContent of each roundMake sure the Make sure

9、the potential riskpotential riskWhat kind of What kind of risks are risks are there ?there ?Look at the illustration sheet/picture by all Look at the illustration sheet/picture by all attendant and find out/imagine all potential risk.attendant and find out/imagine all potential risk.R RSelect the mo

10、st Select the most dangerous onedangerous onethe most the most dangerous dangerous riskriskSelect the danger risks and put Select the danger risks and put on them.on them.Select the most dangerous one and put Select the most dangerous one and put . .Make sure the Make sure the countermeasurecounterm

11、easureWhat will What will you do ?you do ?think the applicable countermeasure (safety think the applicable countermeasure (safety action) to avoid the action) to avoid the risk. risk.Decide the Decide the safety actionsafety actionWe will do We will do thisthisSelect the most effective countermeasur

12、e Select the most effective countermeasure (safety action) and put (safety action) and put * *. .And “pointing and calling”And “pointing and calling”Why “Pointing and Calling” ?Pointing and calling(Data from railway research center) and calling at railwaypracticing Pointing & Calling at the stop

13、 mark to prevent the traffic accident. Right side OK, left side OK and front OK. Then he across the road.Stop mark4R-KY4R-KY at DBO furnace Job changeDBO furnace Job change Example of KYHe is blowing off the cullet by using compressed air during job change round 1Imagine the potential (hidden risk)

14、in this picture ( you can decide the situation, if not clear )write down the risks as much as possible1 . Get eyes hurt by flying cullet when you blow off the cullet by using compressed air2. Hit his head against the flame and has a bruise when entering under the blast head.3. Air nozzle hit the bod

15、y and gives him a bruise because of its high pressure when opening the air valve4. Get the lower back hurt when cleaning the cullet.5. Stumble between step and step, and break the foot finger when changing your position. round 2Select the dangerous risk and put .And select the most dangerous one and

16、 put . 1 . Get eyes hurt by flying cullets when you blow off the cullet by using compressed air2. Hit his head against the flame and has a bruise when entering under the blast head.3. Air nozzle hit the body and gives you a bruise because of its high pressure when opening the air valve4. Get the low

17、er back hurt when cleaning the cullet.5. Stumble between step and step, and break the foot finger when changing your position. Use safety glasses during cleaning the cullet. Put on helmet for unusual work.countermeasure：think the countermeasure against the most dangerous risk round 3Use safety glass

18、es and helmet when cleaning the cullet around blast head.Decide the safety action “pointing and calling” safety glasses and helmetYOSHI (OK) round 4safety glasses and helmet YOSHI (OK)4R-KYT (basic training)Short-KYatTool Box MeetingSelf-KYIn front ofMachine orBefore actionTool box meeting KY Accide

19、nt information from other plants Near miss information Quality information Production scheduleshort time ( 1- 2 minutes) KY by team at tool box meeting Short KY Round 1; OOO becomes ooo, because oooSuppose and speak out 3 5 potential dangersRound 2; choose the most dangerous oneRound 4; when we do o

20、oo, lets do oooo. “pointing and calling” Self (one-person) KY short KY ( 1 minutes) by yourself before touching machine or starting action.This is the most useful method to prevent accident.Confirm the right switch, OKmis-operationHead clearance, OKNarrow areaSignal to co-worker, OKAt the team JobI

21、cant see what my colleague is doingNot to pinch hand, OKConfirm the surrounding, OKAt the stepWatch step, OKWatch step, OKAt the stepRepeat and repeat KYT at your working place.increase your sensibility until you can point out the potential danger immediately.End of 4 round KY TrainingThe Theory of

22、Heinrich Near-miss (Hiyari Hatto) Restricted Recordable Man-day lossDeathUn-safety action Un-safety state 129300The Theory of Heinrich Near-miss (Hiyari Hatto) Restricted Recordable Man-day lossDeathUn-safety action Un-safety state 129300Review accident. Deploy countermeasure horizontally The Hiyari Hatto campaign The Risk Prediction campaign5-S campaign Reduce hazardous situations and un-safe actions/state to reduce fatal problems The Theory of Heinrich Near-miss (Hiyari Hatto) Restricted Recordable Man-day lossDeathUn-safety acti