catia复合材料模块

1、Confidential Information整理课件达索复合材料模块简介Confidential InformationV5 PLM叶片复合材料设计流程Pre-dimentionningAsdesignedcertificationAsbuiltcertificationAsprogrammedcertificationProduct analysisReal Process ExecutionShopfloorPre-designProduct preparation for mfgProduct detailed design体验制造仿真设计ATL&AFPongantryLas

2、erprojectionAFPonRobotNesting/CuttingResource programming & simulationProcess planningE Ply bookConfidential InformationV5CAA 产品介绍产品介绍Pre-dimentionningAsdesignedcertificationAsbuiltcertificationProduct analysisReal Process ExecutionShopfloorPre-designProduct preparation for mfgProduct detailed d

3、esign体验仿真设计Design to AnalysisFiber SimulationFor Hand Lay-up制造RTM simulationATL&AFPongantryLaserprojectionAFPonRobotNesting/CuttingProcess planningE Ply bookAsprogrammedcertificationATL&AFPHand lay-upResource programming & simulationFiber SimulationFor AFPConfidential Information叶片复合材料设计

4、叶片复合材料设计Composites structure definition Mold definitionParametric Profiles definition Parametric Blade OML definition Composites data output Hand layupATL/AFPRTM/VRTMPreliminary designDetail designManufacturingdesignQuality /NDI NDTManufacturing simulationManufacturing设计流程Coupled FEAStructural + aer

5、odynamic +Aerodynamic simulation+Confidential Information叶片复合材料设计流程Confidential Information制造 Ply approachPrepare the part for fabrication processCPDCPD复合材料设计流程复合材料设计流程Plies from zoneassociativityCreation from engineering partSynchronization ability打样设计 (OPTIONAL)Laminate definitionQuickly generate

6、high number of plies sharing same boundaries详细设计 Ply approach Adapt and rework the part 1- 区域设计 :Surface OMLboundaries2- 实体切片:Surface OMLboundaries3D shape of the part3- 网格:Surface OMLAssembly context 输入+R18 LAR18 LAExport to manufacturingCheck & Analyze DesignDesignDMU & reviewDesignImport/

7、Export/ReoderCheck & Analyze DMU & reviewExportImport/ExportFEA4- 分层 OML surfaceboundariesConfidential Information3 automated preliminary approaches : +=+=+=Z1Z29030Carbon 22Kevlar 20ZonesGRIDSlicingZ1Z2Z3. 9030Carbon 22Kevlar 20TL1TL1TL1TL1Regular partsStiffened pannelMonolithic Part manage

8、d by a thickness lawConfidential InformationAn adapted solution for various composites designShaftBladeSpar Ply Direct approach Grid approach Solid slicing Confidential InformationDASSAULT SYSTEMES Page9Model Preparation OML Surface Assembly Context Composites Parameters Grid Panel Definition Refere

9、nce Elements Clearance & Drop-off constraintsGrid creation Grid creation Thickness Laws ImportVirtual Stacking Management Stacking Rules Plies Stacking Management Plies Shape OptimizationPlies Creation from Grid Min Crossing vs. Max Weight Saving Drop-off Patterns Fallback options叶片面板打样设计叶片面板打样设

10、计Confidential InformationDASSAULT SYSTEMES Page10 Plies Modification Local Drop-off ManagementSolid/IML from Plies Iso-thickness Areas Solid creationDetailed Plies from Grid 3D Documentation 3D Sections On-the-fly Visualization FTA Annotations Data Query Core Sampling Numerical Analysis叶片面板详细设计叶片面板详

11、细设计Confidential InformationDASSAULT SYSTEMES Page11 Slicing Curves creation from Zones and Solid Associative Conceptual Solid from Zones Zones Definition Geometry , Laminate Transition ZonesModel Preparation OML Surfaces (C Channels, Caps) Composites Parameters Detailed Plies creation from Zones &am

12、p; Solid Slicing翼梁详细设计翼梁详细设计Confidential Information叶片CAE分析介绍Confidential Information整理课件13设计设计/仿真仿真 迭代优化迭代优化与工程师级的与工程师级的CATIA GPS功能完全集成功能完全集成V5 Integrated Link with FEA Automated Composite Properties Transfer Linear Solver CATIA Elfini Dedicated Post processing与专家级的与专家级的Abaqus完全集成完全集成CATIA FMS mesh

13、 and CPD properties imported into ABAQUS CAE through one single fileBi-directional associativity between ABAQUS and CATIA Ply definition modified inside ABAQUS CAE can be imported into CATIA CPD Modification can be accepted or rejected by the CPD user through an easy-to-use interface正在开发与其他正在开发与其他CA

14、E求解器的接口求解器的接口Link to ANSYS, SYSPLY , SimXpert Buckling of a stiffened panel Confidential Information整理课件优化优化 !几何复合材料# plyOrientation of pliesMaterial WeightBuckling casisFailure CriteriaFlat pattern 制造使用Isight在几何模型和仿真结果之间进行反复迭代优化Before optimisationafter optimisationParametric definition of the geome

15、try Confidential Information叶片制造工艺仿真介绍Confidential Information端到端的端到端的DELMIA解决方案解决方案Enable change manageable and concurrent composites planning, programming and executionWaterJet&Ultra-sonic Cutting, Non Destructive InspectionPerform Process Planning in DELMIAExecute Work InstructionsDistribute

16、Machine Code DataOptimize Processes ATL/AFP Machine/RobotsMetrology, and ReportingAuthor Work InstructionsConfiguration-managed and effectivity-controlled Product/Process/ResourceInfrastructureDesign in CATIA Composites Part Design (CPM)StitchingAutomated Processes: Simulate and Program Machine with

17、 DELMIAConfidential Information三维生产作业指导书三维生产作业指导书Confidential InformationCoriolis Composite short (final part).aviAFP: Coriolis Composites CatFiberManufacturing DemoConfidential InformationStitching robotsDelmia V5 based Simulation/Programming Solution for Robotized Stitching (Tufting)RequiresDelmia

18、 V5 Robotics (WL2+OLP)Cenit FasTIP or FastSURFPIK customizationFor robotized stitching workcellsStaubli, Kuka, ABB robotsManagement of auxiliary devices (positioner, head)Path generation, Simulation and OLPConfidential Information20Non Destructive TestingRobotic Simulation and Programming for non-De

19、structive TestingFor:Industrial robots (ABB, Kuka, Staubli)Dedicated NDT machines (IntelligeNDT)Supports various NDT sensors:UltraSonic sensorEddy current sensorHoles Management (automatic avoidance)Requires:Delmia V5 Robotics (FP2+OLP)Cenit FastSURFReferences:Eurocopter GermanyDassault Aviation (wi

20、th Alema workcell)CEA LIST Saclay (Gerim/Ontrac project)UltraSonic Testing, EC GermanyCEA LIST Saclay (France)Confidential Information整理课件21可量测性可量测性From single team project to WW collaborationCollaborative Workspace Unique integrated V5 & V6 environment to communicate across teams, between OEMs

21、and Suppliers or with cross-functional disciplines including Stress, Digital Mock-up, Tooling, Shop Floor,Design Anywhere, Build Anywhere : Native Model Based Definition compliance for Mock-up reviews of Composites entities via a Low-End-Viewer, without CATIA license.Concurrent EngineeringSupport of Instant Collaboration for both Design/Design : merge functionalities/symmetriesDesign/Manufacturing situations with Synchronization mechanismsGet the