RTHB-main-year_CH

1、An American Standard CompanyService Excellence Training. This ppt should be used in conjunction with Leader Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序RTHB YEARLY MAINTENANCE GUIDELINES年度保养操作程序年度保养操作程序This Training Program is part of the Trane Technician Certification Progra

2、mService Excellence Training. This ppt should be used in conjunction with Leader Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序程序确认单程序确认单INSTALLATION CHECKLIST FOR CVGFGEAR-DRIVE CENTRIFUGAL WATER CHILLERJob NameLocationModel #Serial #Sales Order #Start Up DateNoPRE-START UP OP

3、ERATIONS 1. Check the nitrogen holding charge on the chiller. The normal holding charge of a CVGFchiller is 34 kPa (5 psig) at 23.8 C (75 F). If it is not a leak test must be carried out.Pressure _kPa. Pressure _PSIGDisconnect the power leads from the motor Meg-test each phase to ground, and phase t

4、ophase. DO NOT MEGA TEST MOTOR WHILE UNDER A VACUUM2. T1 To Earth_T2 To Earth_T3 To Earth_T4 To Earth_T5 To Earth_T6 To Earth_T1 To T2_T1 To T3_T2 To T3_T1 ToT4_T2 To T5_T3 To T6_3. Relieve the nitrogen holding charge from the unit.4. Evacuate the chiller See evacuation procedures At Rear of manual.

5、#PRE- START OPERATION - EVAPORATOR5. Check that isolation and flow balancing valves are installed and that the thermometers andpressure gauges are installed in/out of evaporator on machine side of any valve or elbow6. If evaporator pump is controlled by the UCP2, check that the field wiring is corre

6、ct andcomplete.7. Check that the evaporator pump(s) have been run for 24 hrs and that the system andstrainers have been properly cleaned and/or flushed. The evaporator water strainer shouldideally be in close proximity to the entering water connection of the evaporator8. Check that provisions have b

7、een installed to properly maintain water treatment additivesand that the initial water treatment has been added to the systeml报告所给出的流程次报告所给出的流程次序是完全依照程序确序是完全依照程序确认单的顺序认单的顺序检查并收紧压缩机电机电源端子1Service Excellence Training. This ppt should be used in conjunction with Leader Guide SV-TRL003-EN American Stand

8、ard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序 检查并收紧压缩机电机电源端子检查并收紧压缩机电机电源端子 1Service Excellence Training. This ppt should be used in conjunction with Leader Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序检测电机三相线圈温度传感器电阻值 2Service Excellence Training. This ppt should be used in conjunction

9、with Leader Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序检测电机三相线圈温度传感器电阻值 2 1-4 _ 2-4 _ 3-4 _ Service Excellence Training. This ppt should be used in conjunction with Leader Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序3检测电机三相线圈绝缘阻抗 Service Excellence Tr

10、aining. This ppt should be used in conjunction with Leader Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序3检测电机三相线圈绝缘阻抗 T1 对地对地 _ M T2T2对地对地_ _ M M T3T3对地对地_ _ M M T4对地对地_ M T5T5对地对地_ _ M M T6T6对地对地_ _ M M T1对对 T2 _ M T1T1对对T3 _ MT3 _ M T2T2对对T3 _ MT3 _ M T1对对T4 _ M T2T2对对T5 _ M

11、T5 _ M T3T3对对T6 _ MT6 _ M Service Excellence Training. This ppt should be used in conjunction with Leader Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序4对电机接线端子箱进行清洁/除尘 Service Excellence Training. This ppt should be used in conjunction with Leader Guide SV-TRL003-EN American S

12、tandard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序5检查并收紧机组启动器箱内所有电源接线端子检查并收紧机组启动器箱内所有电源接线端子 Service Excellence Training. This ppt should be used in conjunction with Leader Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序6检查并收紧启动器箱内所有控制接线端子检查并收紧启动器箱内所有控制接线端子 Service Excellence Training. This

13、 ppt should be used in conjunction with Leader Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序7检测压缩机电机起动器内所有其它电气装置检测压缩机电机起动器内所有其它电气装置 Service Excellence Training. This ppt should be used in conjunction with Leader Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操

14、作程序8检测三相电流互感器线圈阻值检测三相电流互感器线圈阻值 Service Excellence Training. This ppt should be used in conjunction with Leader Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序8检测三相电流互感器线圈阻值检测三相电流互感器线圈阻值 CT编号编号_ A相相_ B相相_ C相相_ Service Excellence Training. This ppt should be used in conjunction wi

15、th Leader Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序9检测相间电压变压器次级线圈阻值检测相间电压变压器次级线圈阻值( (选装部件选装部件) ) Service Excellence Training. This ppt should be used in conjunction with Leader Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序9检测相间电压变压器次级线圈阻值检测相间电压变压器次级线

16、圈阻值( (选装部件选装部件) ) AB相相_ BC相相_ CA相相_ Service Excellence Training. This ppt should be used in conjunction with Leader Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序10检查电磁接触器部分检查电磁接触器部分 检查启动器箱内所有电磁接触器触点状态检查启动器箱内所有电磁接触器触点状态 清洁启动器箱内所有电磁接触器触点、线圈、衔铁等部件清洁启动器箱内所有电磁接触器触点、线圈、衔铁等部件 检查运行检查运

17、行/短路电磁接触器机械互锁短路电磁接触器机械互锁 Service Excellence Training. This ppt should be used in conjunction with Leader Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序11对机组压缩机启动器箱进行清洁对机组压缩机启动器箱进行清洁/ /除尘除尘Service Excellence Training. This ppt should be used in conjunction with Leader Guide SV-T

18、RL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序12供应并更换冷冻机润滑油供应并更换冷冻机润滑油( (如合同内容不包如合同内容不包括，另行报价括，另行报价) )Service Excellence Training. This ppt should be used in conjunction with Leader Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序13供应并更换冷冻机油过滤器供应并更换冷冻机油过滤器(如合同内容不包括，另行

19、报价如合同内容不包括，另行报价)Service Excellence Training. This ppt should be used in conjunction with Leader Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序14记录油槽油位记录油槽油位Service Excellence Training. This ppt should be used in conjunction with Leader Guide SV-TRL003-EN American Standard Inc.

20、2001 RTHB 年度保养操作程序年度保养操作程序14记录油槽油位记录油槽油位油位_ 英寸Service Excellence Training. This ppt should be used in conjunction with Leader Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序15以原厂测试剂测试以原厂测试剂测试冷冻机润滑油品质冷冻机润滑油品质(酸度酸度)Service Excellence Training. This ppt should be used in conjunctio

21、n with Leader Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序15以原厂测试剂测试以原厂测试剂测试冷冻机润滑油品质冷冻机润滑油品质(酸度酸度)润滑油良好润滑油良好建议更换润滑油建议更换润滑油Service Excellence Training. This ppt should be used in conjunction with Leader Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序16检查油加

22、热器检查油加热器/加热器套管状态加热器套管状态Service Excellence Training. This ppt should be used in conjunction with Leader Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序17检查油加热器阻值检查油加热器阻值Service Excellence Training. This ppt should be used in conjunction with Leader Guide SV-TRL003-EN American Sta

23、ndard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序17检查油加热器阻值检查油加热器阻值油箱油箱1电加热阻值电加热阻值_ 油箱油箱2电加热阻值电加热阻值_ Service Excellence Training. This ppt should be used in conjunction with Leader Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序18对机组润滑系统进行清洁对机组润滑系统进行清洁/除垢除垢Service Excellence Training. This

24、ppt should be used in conjunction with Leader Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序19检测电子膨胀阀执行电机线圈阻值检测电子膨胀阀执行电机线圈阻值Service Excellence Training. This ppt should be used in conjunction with Leader Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序19检测电子

25、膨胀阀执行电机线圈阻值检测电子膨胀阀执行电机线圈阻值W1W1线圈线圈( (J8-4 J8-2)J8-4 J8-2)_ _ W2W2线圈线圈( (J8-3 J8-1)J8-3 J8-1)_ _ Service Excellence Training. This ppt should be used in conjunction with Leader Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序20检查并调整冷却水及冷冻水检查并调整冷却水及冷冻水流量流量/ /压差开关压差开关Service Excelle

26、nce Training. This ppt should be used in conjunction with Leader Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序21对对UCP2控制箱进行清洁控制箱进行清洁/除尘除尘Service Excellence Training. This ppt should be used in conjunction with Leader Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序

27、年度保养操作程序22检测冷却水与制冷剂的温差检测冷却水与制冷剂的温差Service Excellence Training. This ppt should be used in conjunction with Leader Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序22检测冷却水与制冷剂的温差检测冷却水与制冷剂的温差冷却水温度冷却水温度 C制冷剂温度制冷剂温度 C温差温差 CService Excellence Training. This ppt should be used in conjun

28、ction with Leader Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序23检测制冷剂压力检测制冷剂压力Service Excellence Training. This ppt should be used in conjunction with Leader Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序23检测制冷剂压力检测制冷剂压力实测压力实测压力 PSIG 饱和温度饱和温度 C 饱和压力饱和压力

29、PSIG Service Excellence Training. This ppt should be used in conjunction with Leader Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序24使用专用化学清洗剂循环清洗使用专用化学清洗剂循环清洗机组冷凝器机组冷凝器(如合同内容不包括，另行报价如合同内容不包括，另行报价)Service Excellence Training. This ppt should be used in conjunction with Leader G

30、uide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序25使用专用机械清洗设备清洗机组冷凝器使用专用机械清洗设备清洗机组冷凝器(如合同内容不包括，另行报价如合同内容不包括，另行报价)Service Excellence Training. This ppt should be used in conjunction with Leader Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序26检测冷冻水与制冷剂的温差检测冷冻水与制

31、冷剂的温差Service Excellence Training. This ppt should be used in conjunction with Leader Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序26检测冷冻水与制冷剂的温差检测冷冻水与制冷剂的温差冷冻水温度冷冻水温度 C 制冷剂温度制冷剂温度 C 温差温差 C Service Excellence Training. This ppt should be used in conjunction with Leader Guide SV

32、-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序27检检测制冷剂压力测制冷剂压力Service Excellence Training. This ppt should be used in conjunction with Leader Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序27检检测制冷剂压力测制冷剂压力实测压力实测压力 PSIG 饱和温度饱和温度 C 饱和压力饱和压力 PSIG Service Excellence Tr

33、aining. This ppt should be used in conjunction with Leader Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序28使用专用化学清洗剂循环清洗机组使用专用化学清洗剂循环清洗机组蒸发器蒸发器(如合同内容不包括，另行报价如合同内容不包括，另行报价)Service Excellence Training. This ppt should be used in conjunction with Leader Guide SV-TRL003-EN American

34、 Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序29使用专用机械清洗设备清洗使用专用机械清洗设备清洗机组蒸发器机组蒸发器(如合同内容不包括，另行报价如合同内容不包括，另行报价)Service Excellence Training. This ppt should be used in conjunction with Leader Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序30检测检测无泄漏点无泄漏点Service Excellence Training. This

35、 ppt should be used in conjunction with Leader Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序31使用专用制冷剂回收设备对机组进行制使用专用制冷剂回收设备对机组进行制冷剂回收工作冷剂回收工作Service Excellence Training. This ppt should be used in conjunction with Leader Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操

36、作程序年度保养操作程序32对机组充注氮气进行检漏测试对机组充注氮气进行检漏测试Service Excellence Training. This ppt should be used in conjunction with Leader Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序33机组真空测试机组真空测试Service Excellence Training. This ppt should be used in conjunction with Leader Guide SV-TRL003-EN

37、American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序33机组真空测试机组真空测试保压测试压力_PSIG 真空测试 _ mmHG Service Excellence Training. This ppt should be used in conjunction with Leader Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序34对生锈处除锈并补漆对生锈处除锈并补漆Service Excellence Training. This ppt should

38、be used in conjunction with Leader Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序35整台机组除锈喷漆整台机组除锈喷漆Service Excellence Training. This ppt should be used in conjunction with Leader Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序36机组损坏保温复原机组损坏保温复原Service Excel

39、lence Training. This ppt should be used in conjunction with Leader Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序37测量供电电源相间电压测量供电电源相间电压Service Excellence Training. This ppt should be used in conjunction with Leader Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保

40、养操作程序37测量供电电源相间电压测量供电电源相间电压AB_VACBC_VACCA_VACService Excellence Training. This ppt should be used in conjunction with Leader Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序38测量控制电源变压器次级电压测量控制电源变压器次级电压/启动模块启动模块电源变压器次级电压电源变压器次级电压Service Excellence Training. This ppt should be used

41、 in conjunction with Leader Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序38测量控制电源变压器次级电压测量控制电源变压器次级电压/启动模块启动模块电源变压器次级电压电源变压器次级电压控制电源电压控制电源电压_VAC启动模块电源电压启动模块电源电压_VACService Excellence Training. This ppt should be used in conjunction with Leader Guide SV-TRL003-EN American Stand

42、ard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序39测量测量UCP2UCP2控制柜电源变压器次级电压控制柜电源变压器次级电压Service Excellence Training. This ppt should be used in conjunction with Leader Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序40检测冷冻水检测冷冻水/冷却水冷却水,进进/出水温度传感器出水温度传感器Service Excellence Training. This ppt shou

43、ld be used in conjunction with Leader Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序41检测蒸发器检测蒸发器/冷凝器冷凝器,制冷剂制冷剂饱和温度传感器饱和温度传感器Service Excellence Training. This ppt should be used in conjunction with Leader Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序42检测油温

44、控制传感器检测油温控制传感器Service Excellence Training. This ppt should be used in conjunction with Leader Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序43记录油加热运转电流记录油加热运转电流Service Excellence Training. This ppt should be used in conjunction with Leader Guide SV-TRL003-EN American Standard I

45、nc. 2001 RTHB 年度保养操作程序年度保养操作程序44如果供应并更换了压缩机润滑油或压缩如果供应并更换了压缩机润滑油或压缩机油过滤器，记录更换时间机油过滤器，记录更换时间Service Excellence Training. This ppt should be used in conjunction with Leader Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序44如果供应并更换了压缩机润滑油或压缩如果供应并更换了压缩机润滑油或压缩机油过滤器，记录更换时间机油过滤器，记录更换时间更换

46、润滑油时运行时间更换润滑油时运行时间_H_M_S更换油过滤器时运行时间更换油过滤器时运行时间_H_M_SService Excellence Training. This ppt should be used in conjunction with Leader Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序45校正并调整主机设定参数校正并调整主机设定参数Service Excellence Training. This ppt should be used in conjunction with Lea

47、der Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序46检测马达接线端子温度检测马达接线端子温度(运行过程中运行过程中或机组停机或机组停机1分钟内测量分钟内测量)Service Excellence Training. This ppt should be used in conjunction with Leader Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序46T1_ F/ CT2_ F/ CT3_ F/

48、CT4_ F/ CT5_ F/ CT6_ F/ C检测马达接线端子温度检测马达接线端子温度(运行过程中运行过程中或机组停机或机组停机1分钟内测量分钟内测量)Service Excellence Training. This ppt should be used in conjunction with Leader Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序47记录压缩机电机实际运转电流记录压缩机电机实际运转电流Service Excellence Training. This ppt should be used in conjunction with Leader Guide SV-TRL003-EN American Standard Inc. 2001 RTHB 年度保养操作程序年度保养操作程序47记录压缩机电机实际运转电流记录压缩机电机实际运转电流A相相_AB相相_AC相相_AService Excellence Training. This ppt should be used in conjunction with Leader Guide SV-TRL003-EN American Standard Inc. 2