QM质量管理系统简要模板PPT学习教案

1、会计学1QM质量管理系统简要模板质量管理系统简要模板2质量计划Quality Planning质量检验Quality Inspection质量通知单Quality Notification主数据 Master data检验计划 Inspection Plan基本数据Basic data检验批 Inspection lots结果记录Results record缺陷记录Defects record客户投诉 Customer complaint内部问题 Internal problem供应商问题 Supplier problem质量成本 Quality Cost第1页/共6页3供应商供应商Suppl

2、ier客户客户Customer收货GR生成检验批Insp. Lot接受UD=A仓库Warehouse生产生产Production生产检验批Insp. Lot接受UD=A仓库WarehouseUD=R拒收拒收/返工UD=RQ3通知单 Q3-Not.Q2通知单Q2-Not.ZQ22 QM 订单QM-Order ZQ22文档管理 DMS; 8D报告 8D-Reports,.抱怨 Complaint8D报告 8D-Report退货单 Return delivery贷项凭证 Debit noteQ1通知单Q1-Not.投诉Complaint8D-ReportCredit memo 借项凭证质量等级自动改

3、变Q-level change automatically文档管理 DMS8D报告 8D-Reports,.Customer Return order客户退货订单FIWMWM工时 Hours 分析, analysis报废, scrapWM工时 Hours 分析, analysis报废, scrapWMPPSDFIWMPRSAP的质量管理模块通过质量计划，质量检测，质量通知单这些功能，将采购，生产，仓库，财务，销售等部门紧密链接成一个生产控制系统。Quality management system in SAP using quality planning, quality inspection

4、, quality control, quality notification to link purchase, production, warehouse, FICO, sales departments together to be a production control system.第2页/共6页4生产生产Production生产成品确认登记Production booking物料检验过程Finished product inspection检验Check质量等级 Quality level质量检验必要性Inspection necessary物料是否可以返工Can materia

5、l be reworked?检验员选择决策“接受”Manually Usage decision Accept质量订单 QM-orderQ3质量通知单 Q3-notification决策“返工”UD=Rework决策”报废”UD=scrap返工 Rework在质量订单中输入人工机器及材料成本 Post machine and labor cost, scrap material in QM order合格产品 Product Ok决策“有记录的决策变更”Use transaction UD change with history. 放行该批次所有在质量检验区域或扣留区域内的物料为非限制性使用状

6、态Release material as unrestricted use from Q-inspection stock or blocked area非限制使用物料库存Material in unrestricted stock创建Q3质量通知单及质量订单, 记录在检验批中Q3-notification and QM-order,record in inspection lot扣留该批次所有物料Post inspection lot stock (complete quantity) as blocked质量等级自动变更 Quality level is automatically upd

7、ated物料报废Material as scrap否No是Yes自动决策“接受”Automatic Usage decision Accept质量等级自动变更 Quality level is automatically updated合格Ok不合格NOK是Yes否No将该批次所有物料都转移到质量检验区域(带质量标记)或扣留区域Leave material(complete quantity) in the Q-inspection stock(with Q flag)Or post complete quantity into the blocked area.跳批Skip物料基础信息维护

8、Material master data maintenance:检验类型 Inspection type检验特性 Inspection characteristic跳批规则 Skips rules决策规则等 Usage decision rules, .检验计划维护 Inspection plan maintenance:控制计划定义的检验项目 Inspection item according CP动态检验规则等 Dynamic rules, .是Yes报废在该质量订单中Scrap on the QM-order.通过物料移动信息及相应的质量标识，系统中物料的状态可以很好的区分并和实物的状

9、态保持一致。With the movement type and Q status of material, the products and parts in the system can keep the same status physical material. 第3页/共6页5供应商供应商supplier来料Incoming goods是否需要检验Inspection?质量信息记录更新Quality info record procurement是 yes否 no非限制使用库存Material in unrestricted stock批量检验 inspection lot seri

10、eUD手动接收Usage decision(UD)=AUD手动拒收UD=R(rejection)正常 ok异常 nok跳批 Skip-lot 是 yes质量等级跳批 quality level=skip检验 Check UD自动接收 Aut. UD=A(acceptance)否 no质量等级检验物料转移到质量扣留区material in blocked areaQ2通知单 Q2-notification质量订单输入返工，报废等信息 QM-order ZQ22 for rework and component scrap.索赔费用通过任务下给财务Correction task to contro

11、ling供应商供应商 supplier费用 costs物料退回Return of the material抱怨Complaint8D报告8D-report通过物料移动信息及相应的质量标识，系统中物料的状态可以很好的区分并和实物的状态保持一致。With the movement type and Q status of material, the products and parts in the system can keep the same status physical material. 第4页/共6页6客户抱怨客户抱怨Customer Complain物料号码 Material No

12、。物料版本 Revision level生产工厂 Plant客户代码 Customer code销售组 Sales organization发货通道 Distribution channel部门 DivisionQ1 通知单Q1 Notification0KM1 零公里抱怨不带缺陷件返回0-km without parts test0KM2 零公里抱怨带缺陷件返回0-km with parts test 0KM3 零件因质量原因被海拉自行返回Goods taken back cause of quality reason FA1 售后抱怨不带缺陷件返回Field failure without

13、 parts test FA2 售后抱怨带缺陷件返回Field failure with parts test FA3 售后抱怨超过整车质保带零件返回Field failure outside of warranty (test) FA4 售后抱怨超过整车质保不带零件返回Field failure outside warranty (no test) LOG1 物流退货不关系客户订单Logistics (not including commercial) LOG2 物料退货关系客户订单Logistics (commercial only) LOG3 物流退货不关系质量问题Logistic (not Q-relevant job files) 缺陷件实验分析Failure part experiment analysis富维海拉供应商