CCS焊接实用工艺认可表格

1、实用文档FORM: pWPS-1/3焊接工艺方案书(pWPS)Prelimi nary Weldi ng Procedure Specificati on根本参数工作限制号:Esse ntial parametersNo.焊接工艺名称及编号Name and serial nu mber制造厂名称及地址Manufacture ' s Nameand address焊接方法：Weld ing process单道焊Sin gle pass多道焊匚|Multi pass组合焊匚|Multi process单面焊One side双面焊匚|Double side反面清根Back goug ing接

2、头型式：Joint type焊接位置：Weld ing positi on母材级别/交货状态：Pare nt metal grade /delivery con diti on焊接设备的型号：Weldi ng equipme nt母材厚度Thick ness车间底漆：Shop primer管子外径尺寸：Pipe outside Dia.保护气体(种类/纯度)：Shieldi ng gas(type/purity)坡口设计(草图)Test joint details(sketch withdimensions)焊道布置和焊接顺序(草图)Bead seque nee details(sketch)

3、焊接参数Weldi ng parameters焊道Run焊接方 法Process焊材直 径Size of filler materi al(mm)电流种类 和极性 Type of curre nt/Polarity焊接电流Curre nt (A)电弧电压Voltag e (V)焊接速 度*Travel speed* (cm/min)热输入* Heat in put*kJ/cm气体流量Gasflow rate(1 / mi n)*如有必要时*lf required焊接工艺方案书pWPS续FORM : pWPS-2/3焊接材料型号/规格/等级：Filler material type /size

4、/ grade衬垫材料(厂家及型号)：Backing ( manufacture and type ):施焊环境：Welding site conditions焊前预热温度Preheat temperature道间温度Inter-pass temperature焊后热处理：Post-weld heat treatment最低值Min.°C最低值Min.C最高值Max.C预热方法：Preheat method其它有关特殊要求*:Other information*如焊条/焊丝最大摆动宽度、焊道清洁方式、脉冲电流特性等*e.g. Weavingmax. Width of run, Met

5、hod of inter-pass cleaning, characteristic of pulse current etc.试验工程Test items1、非破坏性检查Non-destructive examination目检Visual射线探伤Radiography超声波探伤Ultrasonic磁粉探伤Magnetic particle渗透探伤Liquid penetrate2、破坏性试验Destructive examination1拉伸试验Tensile tests横向拉伸Transverse纵向拉伸Longitudinal2弯曲试验Bend tests正弯Face反弯Root侧弯S

6、ide3冲击试验Impact tests试验温度：Test temperature C焊缝根部Root of weld焊缝中央center of weld熔合线fusion line距熔合线2mm2mm from FL焊缝外表Face of weld焊缝中央center of weld熔合线fusion line距熔合线2mm2mm from FL距熔合线5mm5mm from FL距熔合xx mm xx mm from FL4宏观检查Macro examination5硬度试验Hardness test6角接焊破断试验Fillet weld fracture3、其他检查和试验Addition

7、al test(s)焊缝金属的化学成分Chemical analysis of weld试件母材的化学成分Chemical analysis of parent plate接头金相照片x倍metallographicof the jointx 点蚀试验Pitting test晶间腐蚀试验Intercrystalline corrosion test签名：Sig nature制造厂代表日期Manu facturer teFORM pWPS-3/3焊接工艺方案书pWPS续Prelimi nary Weldi ng Procedure Specificati on con ti nu ed以下由验船

8、师填写：The following is to be filled in by the Surveyor:上述焊接工艺方案书经审核,同意按本焊接工艺方案书进行焊接工艺试验The above-mentioned pWPShas been reviewed and implementation of WPTin accordanee with this pWPS is approved.上述焊接工艺方案书经审核,审核意见如下：请及时回复并与担当验船师联系签名：Sig natureCCS验船师日期CCS SurveyorDate 填写说明：Remarks :x适用 Applicable不适用 In

9、applicable金属极气体保护焊：GMA,FCAW气电立焊：EGWVdown; 横焊H ; 仰焊OFVu;立向下角焊：FVd;仰角焊FQ以下缩写可用于表格填写：The following abbreviation may be used in this form. 焊接方法：Weld ing process: 手工电弧焊：SMAW埋弧焊：SAVy钨极气体保护焊：GTA,药芯焊丝气体保护焊：焊接位置：Weldi ng position 平焊：F ; 立焊上行Vup; 立焊下行 船形角焊：FF ; 平角焊：FH; 立向上角焊:电流种类和极性： Type of curre nt & Po

10、larity:交流 AC ;直流正接DCSP 直流反接DCRP脉冲电流 Pulsed焊接工艺认可试验报告WPQR F0RM:WPQR-1/4 Weldi ng Procedure Qualificati on Record工作限制号：No.:制造厂焊接工艺编号Manufacture's welding procedure No.制造厂名称及地址Manufacture's name and address材料及焊接工艺Material and Welding process焊接工艺试验日期：Date of welding procedure test:焊接方法：SAWWeldin

11、g process接头形式：Joint type焊接位置：平焊FWelding position单道焊单面焊Single passOne side多道焊双面焊Multi passBoth side组合焊反面清根Multi processBack gouging坡口设计草图Test joint detailssketch with dimensions焊道布置和焊接顺序草图Bead sequence detailssketch母材等级/厚度/交货状态：Parent metalgrade/thickness/delivery condition焊接材料(型号/规格/等级)：Filler mater

12、ial(type/size/grade)衬垫材料(厂家及型号)：Backing(manufactureandtype):保护气体(种类/纯度)：Shielding gas(type/purity)管子外径尺寸：Outside diameter of pipe焊剂：Flux:预热及热处理：Preheat and post-weld heat treatment焊前预热温度Preheat temperature道间温度Interpass temperature最低值Min°C最 低 值MinC最高值MaxC焊后热处理：Post-weld hear treatment其他说明：Other

13、information焊接细节Weldi ng details焊道Run焊接方法Process焊材直径Size of filler电流种类和极性Type of current /polarity焊接电流CurrentA电弧电压VoltageV焊接速度2Travelspeed2热输入2Heat input 2气体流量Gas flow ratematerial(mm)cm/minkJ/cm(l/min)焊工姓名Welder's name环境温度：°C相对湿度：%Ambient TemperatureRelative Humidity焊接工艺认可试验报告(续)FORM:WPQR-2

14、/4Weldi ng Procedure Qualificati on Record (continu ed)试验工程及结果Test items and results1.非破坏性试验 Non-destructive testing目检Visual射线探伤Radiography超声波探伤Ultrasonic磁粉探伤Magnetic particle渗透探伤Liquid penetrate2.破坏性试验 Destructive testing拉伸试验Tensile tests试样Test assembly抗拉强度Tensile strength (N/mni)屈服强度Yield strength

15、 (N/mmi)伸长率Elongation%断面收缩率Reduction of area%断裂位置Location of rupture试验温度Test temperatureC横向拉伸1Transverse 1横向拉伸2Transverse 2纵向拉伸Longitudinal/弯曲试验Bend tests角接焊破断试验 Fillet weld fracture试样Test assembly压头直径/弯曲角度Former/angleResult1.正弯Face bend2.正弯Face bendr3反弯Root bend焊缝断面宏观检验照片和结果反Root bend纵向弯曲Longitudin

16、al冲击试验 Impact tests试验温度Temp.C要求：Require ment 尺寸：Size类型：Type缺口位置Notch location试验值Values(J)1 23平均值Average(J)备注Remarks缺口位置Notch location试验值Values(J)1 2 3平均值Average(J)备注Remarks复试Retest硬度测试Hardness test测试形式和载荷：Type and load测试位置小示意图Location of hardness measurements(sketch)区域AreaHardness range 硬度范围母材Parent

17、 material热影响区H.A.ZWeld焊接工艺认可试验报告(续)FORM:WPQR-3/4Weldi ng Procedure Qualificati on Record (continu ed)附加试验(标准324.3款要求)：Additional test(s) and result(s) (According to 3.2.4.3 of Rules for Material and Welding)注：Notes:1 、如焊条/焊丝最大摆动宽度、焊道清洁方式、脉冲电流特性等e.g.weav in g(max、width of run), method of in terpasscl

18、ea ning, characteristic of pulsecurre nt2 、如有必要时If required不适用 In applicablex适用 Applicable以下缩写可用于表格填写：The following abbreviation may be used in this form 焊接方法：Weldi ng process金属极气体保护焊 GMAWFCAW 气电立焊EGW手工电弧焊SMAV；埋弧焊SAW钨极气体保护焊GTAW药芯焊丝气体保护焊焊接位置：Weldi ng positio n:平焊F; 立焊(上行)V(up); 立焊(下行)V(down); 横焊H ; 仰

19、焊O电流种类和极性：Type and polarity of curre nt:交流AC;直流正接DCSP 直流反接DCRP 脉冲电流Pulsed船形角焊：FF ; 平角焊：FH; 立向上角焊：FVu; 立向下角焊：FVd;仰角焊FQ 兹证实本焊接工艺认可过程和试验结果,符合中国船级社?材料与焊接标准?.THIS is to certify that the test process and results were found to be in complianee with the releva nt requireme nts of CCS rules for materials and

20、 weldi ng.签名：Sig nature制造厂代表Manu facturerCCS验船师CCS Surveyor附件日期Date 日期Date FORM:WPQR-4/4Appe ndix为了保证焊接工艺认可试验的质量,并使其具有可追溯性,应提交以下文件的复印件(必 要时也可进行增减).In order to in sure the quality of weldi ng procedure test and make it traceable, copies of the docume nts listed below are to be submitted .(Items in th

21、e list may be added or deleted as n ecessary).文件清单List of Docume nts序号No.文件名称Docume nt n ame备注 Remarks1母材质量证实书Certification of base material2焊接材料质量证实书Certification of filler material3无损检测报告NDT reports4试验报口 (包括拉伸、弯曲、冲击、硬度等)Test reports(Tensiletests, Bend tests, impacttests, Hardn ess test, etc.)5焊缝断面

22、宏观检验报告(照片和结果)Macro exam in ati on reports (Photo and result)6外观检查照片Photos of weld surface7力学性能试样照片Photos of test pieces8施焊焊工CCS资格证书(如有时)Welder' Certificate issued by CCS( if any)9焊接参数记录Record of the weldi ng parameters.10FORM WPS-1/2焊接工艺规程(WPS)Weld ing Procedure Specificatio n工作限制号：No.焊接工艺名称及编号N

23、ame and serial nu mber制造厂名称及地址Manufacture ' s Nameand address适用板材钢管规格/材质：Base material range焊接方法：Weld ing process单道焊Sin gle pass多道焊Multi pass组合焊Multi process单面焊One side双面焊Double side反面清根Back gougi ng接头型式：Joint type焊接位置：Weld ing positi on母材级别/交货状态：Pare ntmetalgrade/deliverycon diti on)焊接设备的型号和主要性

24、能参数：Weld ing equipme nt母材板厚：Thick ness车间底漆：Shop primer管子外径尺寸：气体种类：Pipe outside Dia.Gas type坡口设计(草图)Test joint details (sketch withdime nsions)焊道布置和焊接顺序草图Bead seque nee detailssketch焊接参数Weldi ng攵parameters焊道Run焊接方法Process焊材直径Size of filler material电流种类 和极性Type of curre nt/焊接电流Curre n t (A)电弧电压Voltag e (V)焊接速 度*Travelspeed*热输入* Heat in put*kJ/cm气体流 量 Gasflowrate(1(mm)Polarity(cm/min)/ min)*如有必要时*lf required焊接工艺规程(WPS)(续)FORM WPS-2/2Weldi ng Procedure Specificati on (continu ed)焊接材料(型号/规格/等级)：Filler material (t