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1、30(五)合金钢     合金钢分为优质合金钢和特殊质量合金钢。优质合金钢生产过程中需要特别控制质量和性能;特殊质量合金钢生产过程中要严格控制质量和性能。    18、一般工程结构用合金钢    一般工程结构用合金钢属优质合金钢俗称合结钢。主要用于制造机械结构件,大多经热处理后使用。由于合金元素作用,增加淬透性(Mn,Mo,Cr)、细化晶粒(V,Ti)提高淬火稳定性。低碳合金结构钢经过渗碳,氮   淬火及低温回火处理后,构件表面耐磨,心部韧性好,也叫表面硬化钢;中碳合金结构钢经过调质处理,能获得

2、良好的综合性能,叫调节器质钢。    合结钢牌号用两位阿拉伯数字和合金元素符号及数字表示,数字表示平均含碳量万分数,平均合金含量小于1.5%时,钢号中仅标明元素符号,不标明含量,含量大于1.5%时,用数字标明。其牌号、化学成分、性能见表5-21和表5-22。                       表5-21、合金结构钢牌号及化学分 根据(GB3077-

3、88)钢组号钢号序号                   化        学          成          分 ,%牌号CSiMnMoWCrNiVTiBAlRE(加入量)1Mn1

4、 20Mn20.17-0.240.17-0.371.40-1.80230Mn20.27-0.340.17-0.371.40-1.80335Mn20.32-0.390.17-0.371.40-1.80440Mn20.37-0.440.17-0.371.40-1.80545Mn20.412-0.490.17-0.371.40-1.80650Mn20.47-0.550.17-0.371.40-1.802MnV720MnV0.17-0.240.17-0.371.30-1.600.07-0.123MnMoW830Mn2MoW0.27-0.340.17-0.371.70-2.000.40-0.500.60

5、-1.004SiMn927SiMn0.24-0.321.10-1.401.10-1.401035SiMn0.32-0.401.10-1.401.10-1.401142SiMn0.39-0.451.10-1.401.10-1.405SiMnMoV1220SiMn2MoV0.17-0.230.90-1.202.20-2.600.30-0.400.05-0.121325SiMn2MoV0.22-0.280.90-1.202.20-2.600.30-0.400.05-0.121437SiMn2MoV0.33-0.390.60-0.901.60-1.900.40-0.500.05-0.126B1540B

6、0.37-0.440.17-0.370.60-0.900.0005-0.00351645B0.42-0.490.17-0.370.60-0.900.0005-0.00351750B0.47-0.550.17-0.370.60-0.900.0005-0.00357MnB1840MnB0.37-0.440.17-0.371.10-1.400.0005-0.00351945MnB0.42-0.490.17-0.371.10-1.400.0005-0.00352020MnB2B0.17-0.240.17-0.371.50-1.800.0005-0.00358MnMoB2120MnMoB0.16-0.2

7、20.17-0.370.90-1.200.20-0.300.0005-0.00359MnVB2215MnVB0.12-0.180.17-0.371.20-1.600.07-0.120.0005-0.00352320MnVB0.17-0.230.17-0.371.20-1.600.07-0.120.0005-0.00352440MnVB0.37-0.440.17-0.371.10-1.400.05-0.100.0005-0.003510MnTiB2520MnTiB0.17-0.240.17-0.371.30-1.600.04-0.100.0005-0.00352625MnTiBRE0.22-0.

8、280.20-0.451.30-1.600.04-0.100.0005-0.003511SiMnVB2720SiMnVB0.17-0.240.50-0.801.30-1.600.07-0.120.0005-0.003512Cr2815Cr0.12-0.180.17-0.370.40-0.700.70-1.002915CrA0.12-0.170.17-0.370.40-0.700.70-1.003020Cr0.18-0.240.17-0.370.50-0.800.70-1.003130Cr0.27-0.340.17-0.370.50-0.800.80-1.003235Cr0.32-0.390.1

9、7-0.370.50-0.800.80-1.003340Cr0.37-0.440.17-0.370.50-0.800.80-1.003445Cr0.42-0.490.17-0.370.50-0.800.80-1.003550Cr0.47-0.540.17-0.370.50-0.800.80-1.0013CrSi3638CrSi0.35-0.430.17-0.370.30-0.601.30-1.6014CrMo3712CrMo0.08-0.150.17-0.370.40-0.700.40-0.550.40-0.703815CrMo0.12-0.180.17-0.370.40-0.700.40-0

10、.550.80-1.103920CrMo0.17-0.240.17-0.370.40-0.700.15-0.250.80-1.104030CrMo0.26-0.340.17-0.370.40-0.700.15-0.250.80-1.104130CrMoA0.26-0.330.17-0.370.40-0.700.15-0.250.80-1.1014CrMo4235CrMo0.32-0.400.17-0.370.40-0.700.15-0.250.80-1.104342CrMo0.38-0.450.17-0.370.50-0.800.15-0.250.90-1.2015CrMoV4412CrMoV

11、0.08-0.150.17-0.370.40-0.700.25-0.350.30-0.600.15-0.304535CrMoV0.30-0.380.17-0.370.40-0.700.20-0.301.00-1.300.10-0.204612CrlMoV0.08-0.150.17-0.370.40-0.700.25-0.350.90-1.200.15-0.304725Cr2MoVA0.22-0.290.17-0.370.40-0.700.25-0.351.50-1.800.15-0.304825Cr2Mo1VA0.22-0.290.17-0.370.50-0.800.90-1.102.10-2

12、.500.30-0.5016CrMoWV4920Cr3MoWVA0.17-0.240.17-0.370.30-0.600.35-0.500.30-0.602.60-3.000.70-0.9017CrMoAl5038CrMoAl0.35-0.420.20-0.450.30-0.600.15-0.251.35-1.650.70-1.1018CrV5120CrV0.17-0.230.17-0.370.50-0.800.80-1.100.10-0.205240CrV0.37-0.440.17-0.370.50-0.800.80-1.100.10-0.205350CrVA0.47-0.540.17-0.

13、370.50-0.800.80-1.100.10-0.2019CrMn5415CrMn0.12-0.180.17-0.371.10-1.400.40-0.705520CrMn0.17-0.230.17-0.370.90-1.200.90-1.205640CrMn0.37-0.450.17-0.370.90-1.200.90-1.2020CrMnSi5720CrMnSi0.17-0.230.90-1.200.80-1.100.80-1.105825CrMnSi0.22-0.280.90-1.200.80-1.100.80-1.105930CrMnSi0.27-0.340.90-1.200.80-

14、1.100.80-1.106030CrMnSiA0.28-0.340.90-1.200.80-1.100.80-1.106135CrMnSiA0.32-0.391.10-1.400.80-1.101.10-1.4021CrMnMo6220CrMnMo0.17-0.230.17-0.370.90-1.200.20-0.301.10-1.406340CrMnMo0.37-0.450.17-0.370.90-1.200.20-0.300.90-1.2022CrMnTi6420CrMnTi0.17-0.230.17-0.370.80-1.101.00-1.300.04-0.106530CrMnTi0.

15、24-0.320.17-0.370.80-1.101.00-1.300.04-0.1023CrNi6620CrNi0.17-0.230.17-0.370.40-0.700.45-0.751.00-1.406740CrNi0.37-0.440.17-0.370.50-0.800.45-0.751.00-1.406845CrNi0.42-0.490.17-0.370.50-0.800.45-0.751.00-1.406950CrNi0.47-0.540.17-0.370.50-0.800.45-0.751.00-1.407012CrNi20.10-0.170.17-0.370.30-0.600.6

16、0-0.901.50-1.907112CrNi30.10-0.170.17-0.370.30-0.600.60-0.902.75-3.157220CrNi30.17-0.240.17-0.370.30-0.600.60-0.902.75-3.157330CrNi30.27-0.330.17-0.370.30-0.600.60-0.902.75-3.157437CrNi30.34-0.410.17-0.370.30-0.601.20-1.603.00-3.507512Cr2Ni40.10-0.160.17-0.370.30-0.601.25-1.653.25-3.657620Cr2Ni40.17

17、-0.230.17-0.370.30-0.601.25-1.653.25-3.6524CrNiMo7720CrNiMo0.17-0.230.17-0.370.60-0.950.20-0.300.40-0.700.35-0.757840CrNiNoA0.37-0.440.17-0.370.50-0.800.15-0.250.60-0.901.25-1.6525CrNiMoV7945CrNiMoVA0.42-0.490.17-0.370.50-0.800.20-0.300.80-1.101.30-1.800.10-0.2026CrNiW8018Cr2Ni4WA0.13-0.190.17-0.370

18、.30-0.600.80-1.201.35-1.654.00-4.508125Cr2Ni4WA0.21-0.280.17-0.370.30-0.600.80-1.201.35-1.654.00-4.50                                 &

19、#160;  表5-22、合金结构钢机械性能 (根据GB3077-88)                                            

20、                                   钢组号钢组序号牌号试样毛坏尺寸mm热处理力学性能钢材退火或高温回火供应状态布氏硬度HB不大于淬火回火抗拉强度 bN/mm2(kgf/mm2)屈服点 sN/mm2(kgf/mm2)伸长率s %断面收缩率

21、%冲击功(冲击值)AK  (ak)J(kgfm/cm2)温度°C冷却剂温度 °C冷却剂第一次淬火第二次淬火不小于1Mn120Mn215850水、油200水、空785(80)590(60)104047(6)18715880水、油440水、空785(80)590(60)104047(6)187230Mn225840水500水785(80)635(65)124563(8)207335Mn225840水 500水835(85)685(70)124555(7)207440Mn225840水540水885(90)735(75)124555(7)217545Mn225840油5

22、50水、油885(90)735(75)104547(6)217650Mn225820油550水、油930(95)785(80)94039(5)2292MnV720MnV15880水、油200水、空785(80)590(60)104055(7)1873MnMoW830Mn2MoW25900油610水、油980(100)835(85)125071(9)2694SiMn927SiMn25920水450水、油980(100)835(85)124039(5)2171035SiMn25900水 570水、油885(90)735(75)154547(6)2291142SiMn25880水590水885(90

23、)735(75)154047(6)2295SiMnMoV1220SiMn2MoV试样900油200水、空1375140)104555(7)2691325SiMn2MoV试样900油200水、空1470(150)104047(6)2691437SiMn2MoV25870水、油650水、空980(100)835(85)125063(5)2696B1540B25840水550水785(80)635(65)124555(7)2071645B25840水550水835(85)685(70)124547(6)2171750B20840油600空785(80)540(55)104539(5)2077MnB1

24、840MnB25850油500水、油980(10)0785(80)104547(6)2071945MnB25840油500水、油1030(105)835(85)94039(5)2172020Mn2B15880油200水、空980(100)785(90)104547(7)1878MnMoB2120MnMoB15880油200油、空1080(110)885(90)105055(7)2079MnVB2215MnVB15860油200水、空885(90)635(65)104555(7)2072320MnVB15860油200水、空1080(110)885(90)104555(7)2072440MnVB

25、25850油520水、油980(100)785(80)104547(6)20710MnTiB2520MnTiB15860油200水、空1100(115)930(95)104555(7)1872625MnTiBRE试样860油200水、空1375(140)104047(6)22911SiMnVB2720SiMnVB15900油200水、空1175(120)980(100)104555(7)20712Cr2815Cr15880780-820水、油200水、空735(75)490(50)114555(7)1792915CrA15880770-820水、油180油空685(70)490(50)1245

26、55(7)1793020Cr15880780-820水、油200水、空835(85)540(55)104047(6)1793130Cr25860油500水、油885(90)685(70)114547(6)1873235Cr25860油500水、油930(95)735(75)114547(6)2073340Cr25850油520水、油980(100)785(80)94547(6)2073445Cr25840油520水、油1030(105)835(85)94039(5)2173550Cr25830油520水、油1080(110)930(95)94039(5)22913CrSi3638CrSi259

27、00油600水、油980(100)835(85)125055(7)25514 CrMo3712CrMo30900空650空410(42)265(27)2460110(14)1793815CrMo30900空650空440(45)295(30)226094(12)1793920CrMo15880水、油500水、油885(90)685(70)125078(10)1974030CrMo25880水、油540水、油930(95)785(80)125063(8)2294130CrMo15880油540水、油930(95)735(75)125071(9)2294235CrMo25850油550水、油980

28、(100)835(85)124563(8)2294342CrMoA25850油560水、油1080(110)930(95)124563(8)21715CrMoV4412CrMoV30970空570空440(45)225(23)225078(10)2414535CrMoV25990油630水、油1080(110)930(95)105071(9)2414612CrMoV30970空750空100(50)245(25)225071(9)1794725CrMoVA25990油640空930(95)785(80)145563(8)2414825CrMolVA251040空700空785(75)590(6

29、0)165047(6)24116CrMoWV4920CrMoWV251050空、油720水、油785(80)635(65)144055(7)22917CrMoAl5038CrMoAl30940800水、油640水、油980(100)835(85)145071(9)22918CrV5120CrV15880水、油200水、空835(85)590(60)124555(7)1975240CrV25880油650水、油885(90)735(75)105071(9)2415350CrVA25860油500水、油1275(130)1130(115)104025519CrMn5415CrMn15880油200

30、水、空785(80)590(60)125047(6)1795520CrMn15850油200水、空930(95)735(75)104547(6)1875640CrMn25840油550水、油980(100)835(85)94547(6)22920CrMnSi5720CrMnSi25880油480水、油785(80)635(65)124555(7)2075825CrMnSi25880油480水、油1080(110)885(90)104039(5)2175930CrMnSi25880油520水、油1080(110)885(90)104539(5)2296030CrMnSiA25880油540水、油

31、1080(110)835(85)104539(5)2296135CrMnSiA试样880于280-310等温淬火1620(165)1275(130)94031(4)241试样950890油230空、油1620(165)1275(130)94031(4)24121CrMnMo6220CrMnMo15850油200水、空1175(120)885(90)104555(7)2176340CrMnMo25850油600水、油980(100)785(80)104563(8)21722CrMnTi6420CrMnTi15880870油200水、空1080(110)835(85)104555(7)217653

32、0CrMnTi试样880850油200水、空1470(150)94047(6)22923CrNi6620CrNi25850水、油460水、油785(80)590(60)105063(8)1976740CrNi25820油500水、油980(100)785(80)104555(7)2416845CrNi25820油530水、油980(100)785(80)104555(7)2556950CrNi25820油500水、油1080(110)835(85)84039(5)2557012CrNi215860780水、油200水、空785(80)590(60)125063(8)2077112CrNi315

33、860780油200水、空930(95)685(70)115071(9)2177220CrNi325830水、油480水、油930(95)735(75)115578(10)2417330CrNi325820油500水、油980(100)785(80)94563(8)2417437CrNi325820油500水、油1130(115)980(100)105047(6)2697512Cr2Ni415860780油200水、空1080(110)835(85)105071(9)2697620Cr2Ni415880780油200水、空1175(120)1080(110)104563(8)26924CrNi

34、Mo7720CrNiMo15850油200空980(100)785(80)94047(6)1977840CrNiMoA25850油600水、油980(100)835(85)125578(10)26925CrNiMoV7945CrNiMoVA试样860油460油1470(150)1325(135)73531(4)26926CrNiW8018CrNiWA15950850空200水、空1175(120)835(85)104578(10)2698125CrNiWA25850油550水、油1080(110)93095(95)114571(9)269    优质合金钢除合结钢

35、外,还包括合金钢筋钢、地质石油钻探用合金钢、电工硅钢、铁道用合金钢。    19 弹簧钢    弹簧钢是用生20产各种板簧和螺旋弹簧或类似零件(如轧辊等)。弹簧是一种能产生大量弹性变形的结构零件,通过弹簧的弹性变形,可以吸收冲击能量、缓和冲击和震动的作用,因此对弹簧钢的要求必须有高的强度,特别是高的屈服强度和疲劳强度;要不易脱碳,有良好的表面质量,具有一定的淬透性和良好的工艺性能。有的弹簧还要求耐热、耐腐蚀等。因此弹簧钢含碳较高,弹簧钢有合金和非合金,其牌号、化学成分及性能见表5-23和表5-24   &

36、#160;                 表5-23、弹簧钢的牌号及化学成分 (根据Gb1222-84)序号牌号                   化     学    成  

37、  分CSiMnCrMoVWBNiCuPS       不   大  于165062-0.700.17-0.370.50-0.800.250.250.250.0350.0352700.62-0.750.17-0.370.50-0.800.250.250.250.0350.0353850.82-0.900.17-0.370.50-0.800.250.250.250.0350.035465Mn0.62-0.700.17-0.370.90-1.200.250.250.250.0350.035555Si2Mn0.

38、52-0.601.50-2.000.60-0.900.350.350.250.0350.035655Si2MnB0.52-0.601.50-2.000.60-0.900.350.0005-0.0040.350.250.0350.035755SiMnVB0.52-0.600.70-1.001.00-1.300.350.08-0.160.0005-0.00350.350.250.0350.035860Si2M0.56-0.641.50-2.000.60-0.900.350.350.250.0350.035960Si2MA0.56-0.641.60-2.000.60-0.900.350.350.25

39、0.0300.0301060Si2CrV0.56-0.641.40-1.800.40-0.700.70-1.000.350.250.0300.0301160Si2CrVA0.56-0.641.40-1.800.40-0.700.90-1.200.10-0.200.350.250.0300.0301255CrMnA0.52-0.600.17-0.370.65-0.950.65-0.950.350.250.0300.0301360CrMnA0.56-0.640.17-0.370.70-1.000.70-1.000.350.250.0300.0301460CrMnMoA0.56-0.640.17-0

40、.370.70-1.000.70-0.900.25-0.350.350.250.0300.0301550CrVA0.46-0.540.17-0.370.50-0.800.80-1.100.10-0.200.350.250.0300.0301660CrMnBA0.56-0.640.17-0.370.70-1.000.70-1.000.0005-0.0040.350.250.0300.0301730W4Cr2VA0.26-0.340.17-0.370.402.00-2.500.50-0.804-4.50.350.250.0300.030     &

41、#160;                    表5-24、弹簧钢的性能 (根据GB1222-84)序号牌号热处理制度力学性能   不小于淬火温度     °C淬 火回火温度°C         屈服点kgf/mm2抗拉强度kgf/mm2伸长率 %

42、收缩率%510165840油50080100935270830油48085105830385820油480100115630465Mn830油54080100830555Si2Mn870油480120130630655Si2MnB870油480120130630755SiMnVB860油460125140530860Si2M870油480120130525960Si2MA870油4401401605201060Si2CrV870油4201601806201160Si2CrVA850油4101701906201255CrMnA830-860油460-510110(0.2)1259*201360C

43、rMnA830-860油460-520110(0.2)1259*201460CrMnMoA1550CrVA850油50013010401660CrMnBA830-860油460-520110(0.2)1259*201730W4Cr2VA1050-1100油6001351507*4065、70、75、80 等碳素弹簧钢淬透性能较差,多用于直径或厚度小于12毫米的弹簧;65Mn 淬透性能较好,可用于制造截面尺寸为1520毫米的弹簧,应用广泛。尺寸较大,用热轧成型法制造的弹簧大多采用55Si2Mn、60Si2Mn,如铁道车厢、汽车、拖拉机上的钢板弹簧和螺旋弹簧等;大截面、重载荷的弹簧通常用50CrV

44、a 60Si2CrVa、50CrMn 65Si2MnWa、等制造。    20 滚动轴承钢     滚动轴承钢也叫轴承钢。主要用来制造滚动轴承内外套圈、滚珠、滚粒、保持架等,但在量具、冷作模具、低合金刀具、柴油机高压油泵件等方面也有广泛应用。         轴承钢种类较多有较多高碳铬、渗碳、不锈、高温、无磁轴承钢。渗碳轴承钢牌号用“G”为汉语拼音字头,后数字表示含碳的百分数。Cr元素后数字表示铬含量名义百分数。后面用元素符号及其名义含量百分数表示。渗碳轴承钢牌号、化学成分机械性能见表5-24和表5-25。表5-24、渗碳轴承钢牌号和化学成分(根据GB3203-82)序号牌号化学成分,%CSiMnCrNiMoCuPS不大于1G20CrMo0.17-0.230.20-0.350.65-0.950.35-0.650.08-0.150.250.0300.0302G20CrNiMo0.1

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