DEK印刷机操作指引

1、DEK 印刷机操作指引Product NameApplicable Product BOM Revision产品名称适用的产品BOM版本N/AN/A2. Change history更改记录Updated Ver.Effective datePrepared byBrief of Amendments最新版本生效日期起草人更改内容摘要3. Purpose 目的To provide standard operating instructions for the DEK 265 Horizon.4. Scope 范围This document applies to all manufacturin

2、g sites that utilize the DEK 265 Horizon.5. Definitions 定义IPC-T-50 - Terms and Definitions for Interconnecting and Packaging Electronic Circuits6. Responsibilities职责N/A7. Description描述1.1.Process FlowSTARTEnsure the E-stopsare in the uppositionIs the MachinePowered Up?YesNoTurn on MainPower SwitchTy

3、pe inADMINISTRATORin User field andadministrator inpassword fieldWhen Networklogon box appearsclick on OK (Thiswill occur twice)Click on the DEKiconPress Blue SystemButton whenPromptedPress the MonitorSquare on theTouch Screen orF7 on the KeyboardPress the Log OnSquare on theTouch Screen orF1 on the

4、 KeyboardType in OperatorI.D.Your NamePress the ExitSquare on theTouch Screen orF8 on the KeyboardEND1.2.Machine Start-Up1.2.1.Ensure that all E-stops are in the on position. The machine has 2 E-stops one on side of the front panel. (See Figure 1.0)Figure 1.0: Location of E-stops1.2.2.Turn main powe

5、r switch clockwise ? turn. Indicator should be pointed upward. (See Figure 2.0)..1.Figure 2.0 Main Power Switch on Front onMachine1.2.3.To log on type:“ ADMINISTRATOR” in the user field and“ administrator” in the password field (See Figure 2.1Figure .When The Network logon box

6、appears click on the OK button (Figure 2.2)1.2.5.Click on the DEK icon to start the printer1.2.6.When prompted, Press blue System Button located just above the keyboard. (Figure 3.0)Figure 3.01.2.7.Touch the Monitor square on the screen or F7 on the Keyboard (See Figure 4.0 Location 1).Figure 4.01.2

7、.8.Touch the Log On square on the screen or F1 on the keyboard. (Figure 5.0 Location 1)Figure 5.01.2.9.Type your name into Operator Log on Box (Seein Figure 5.0)1.2.10.Touch “ Exit ” on the screen or press F8 on the keyboard (See Figure 5.0 Location 2)1. MACHINE OPERATION1.3.Process FlowStartIs Prop

8、erPress theSetup BoxPress the Load DataNoBox on the Screen orProgram Loaded?on the Screen or F6on the KeyboardF2 on the KeyboardYesIs a StencilPress theSetup BoxNoon the Screen or F6Loaded?on the KeyboardYesHighlight the requiredPress the Load BoxPress the Exit Box onfile for the assemblyon the Scre

9、en or F1the Screen or F8 onto be runon the Keyboardthe KeyboardIs the CorrectStencil Loaded?YesIs the Machine inAuto Mode?YesNoNoPress the Setup Box on the Screen or F6on the KeyboardPress theSetupBoxon the Screen Menuor F6 on theKeyboardPress theChangeScreenBox on theScreen or F5 on thekeyboardOpen

10、 the PrintheadClose the PrintheadPress the ChangeCover and RemoveTooling Box on theCover andPress theExisting Screen andScreen or F6 on theBlue System ButtonToolingKeyboardPress the Exit Box onSide AIs this Side A orthe Screen or F8 onSide B of thethe KeyboardAssembly?Side BPress theExit Box onthe S

11、creen Menu orF8 on the KeyboardPress theRun Box onthe Screen Menu orF1 on the KeyboardPress thePasteLoadBox on theScreen Menu or F3on the KeyboardPress theManualLoadBox on theScreen Menu or F2on the KeyboardOpen the FrontPrinthead cover andApply a bead ofPaste to the StencilPress theModeBoxon the Sc

12、reen Menuor F1 Until AutoAppears in the Modeoption on the StatusPagePress theHomeCleanerBox on theScreen or F3 on theKeyboardPress theExit Box onthe Screen or F8 onthe KeyboardPress theChangeScreenBox on theScreen or F5 on theKeyboardClose the FrontPrinthead Cover andPress the BlueSystem ButtonLoad

13、a new stencilinto the printer,ensure correctorientation and printjustificationPress theOpenCoverBox on theScreen or F2 on theKeyboard then Openthe Printhead CoverPlace Flat ToolingBlocks or PinsBetween Rails InArea Board Will RunPress theHomeCleanerBox on theScreen or F3 on theKeyboardPress theBoard

14、Stop Box on theScreen or F4 on theKeyboardPress theOpenCoverBox on theScreen or F2 on theKeyboard then Openthe Printhead CoverPress theBoardClampsBox on theScreen or F3 on theKeyboardPlace PCB on theRails and Push inUntil it Meets BoardStopInstall the squeegeesAdjust the boardsupport tooling to suit

15、the product to beprintedAlign Mylar to PCBPress the Boardand Tape to RailsclampClose the FrontPrinthead Cover andPress the BlueSystem ButtonPress theContinueBox on the ScreenMenu or F1 on theKeyboardPress theExit Box onthe Screen Menu orF8 on the KeyboardPress theRun Box onthe Screen Menu orStopF1 o

16、n the Keyboard1.4.Loading Program1.4.1.Press the Setup box on the touch screen or F6 on the keyboard. (See Figure 4.0 Location 2)1.4.2.Press the Load Data box on the Screen or F2 on the keyboard. (See Figure 6.0 Location 1)Figure 6.01.4.3.Highlight the required file for the assembly to be run.The co

17、rrect file name for the assembly to be run can befound in the line file supplied by the CAM department.(Seein figure 7.0)Figure 7.01.4.4.Press the Load box on the screen or F1 on the keyboard. (See Figure 7.0 Location 1)1.4.5.Press the Exit box on the screen or F8 on the keyboard. (See Figure 7.0 Lo

18、cation 2) The step must be completed for the program to properly load.1.5.Support Tooling1.5.1.Press the Setup Box on the screen or F6 on the keyboard. (See Figure 4.0, Location 1)1.5.2.Press the Change Tooling box on the screen or F6 on the keyboard. (See Figure 6.0, Location 2)1.5.3.Side A Tooling

19、.Press the Open Cover box on the screen or F2 on the Keyboard (Figure 8.0, Location 1) then open the printhead cover. (Figure 9.0).Figure 8.0Figure 9.0.Place flat tooling blocks or pins between rails in area board will run. (Figure 10.0).Close the cover..Press the blue sy

20、stem button..Press Exit..Press Home Cleaner.Figure 10.01.5.4.Side B Tooling.Press the Home Cleaner box on the Screen or F3 on the Keyboard. (Figure 8.0, Location 2).Press the Board Stop box on the screen or F4 on the keyboard. (Figure 11.0, Location 1).Press the Op

21、en Cover box on the screen or F2 on the keyboard, (Figure 9.0, Location 1) then open the printheadcover. (Figure 10.0)..Press the Board Clamps box on the screen or F3 on the keyboard. (Figure 11.0, Location 2).Place a PCB on the Rails and push into the machine until it meets the board

22、stop..Press board Clamps and close the cover..Press blue system button..Press Exit..Press Home Camera.0.Press Open Cover1.Align a mylar to the PCB and tape to the rails with masking tape.2.Refer to the Assembly Build Instruction to determine if a cust

23、om tooling plate is required. Align the custom toolingplate or universal tooling pins or blocks to the open areas on the mylar.3.Remove the mylar, Close the cover and Press ExitFigure 11.01.6.Stencil Loading1.6.1.Press the Setup Box on the screen or F6 on the keyboard. (See Figure 4.0, Locati

24、on 1)1.6.2.Press the Change Screen box on the screen or F5 on the keyboard. (See Figure 6.0, Location 3)1.6.3.Open the printhead cover (Figure 9.0) and remove the existing screen if needed. (Figure 12.0).Figure 12.01.6.4.Load a new stencil into the printer. Ensure correct orientation and print justi

25、fication. (Figure 13).Figure 131.6.5.Close the front printhead cover (Figure 14) and press the blue system button. (Figure 3.0)Figure 141.6.6.Press the Change Screen box on the screen or F5 on the keyboard. (Figure 6.0, Location 3)1.6.7.Press the Exit box on the screen or F8 on the keyboard. (Figure

26、 6.0, Location 4)1.6.8.Press the Exit box on the screen or F8 on the keyboard. (Figure 8.0, Location 3).1.7.Load The Solder Paste1.7.1.Press Paste Load.1.7.2.Press Manual Load.1.7.3.Open Cover and Load Paste.1.7.4.Deposit a bead just in front of the stencil image.1.7.5.Close the cover and Press the

27、Blue system button.1.7.6.Press Continue.1.7.7.Press Exit.1.8.Squeegee Loading1.8.1.Press Setup.1.8.2.Press Change Squeegee.1.8.3.Open the Cover and change the squeegees.1.8.4.Close the cover and Press the Blue system button.1.8.5.Press Continue.1.8.6.Press Exit.2. Paper loading1.9.Press Open Cover.1

28、.10.Press Change Screen.1.11.Remove the Stencil.1.12.Lift the empty tube from the cleaner.1.13.Remove the spindles from each end.1.14.Remove the take up roll.1.15.Rotate the flange 1/4 turn to unlock the paper roll.1.16.Slide the dirty paper from the shaft.1.17.Slide the left end of the empty shaft

29、into the cleaner end plate.1.18.Place the right end of the shaft into the motor drive spindle.1.19.Place the paper spindles into both ends of the new paper roll.1.20.Install the roll in the front of the cleaner. The paper should be routed from underneath.1.21.Install the paper as shown in the diagra

30、m.TakeNewupRollRoll1.22.Slide the paper through the rear shaft.1.23.Press Prime Paper.1.24.Press the two-button control until the slack is out of the paper.1.25.Reinstall the stencil.3. Solvent loading1.26.Press Open Cover.1.27.Press Change Screen.1.28.Remove the Stencil.1.29.Remove the cap from the

31、 Reservoir.1.30.Add solvent to the reservoir.1.31.Replace the cap.Solvent CapReservoir1.32.Press Prime Solvent.1.33.Press the two button controls until the paper becomes wet.1.34.Reinstall the stencil4. Shut Down1.35.Press E-Stop.1.36.Click on the Close System Icon.1.37.Click on Start.1.38.Click on

32、Shut down.1.39.Wait for windows to shut down properly.1.40.Turn of the main power switch.5. Trouble shooting1.41.Fiducial Find FailureClean the fiducial with a pencil eraser and retry.1.42.Pressure Error1.42.1.Reprint the PCB until the errors are cleared.1.42.2.Inspect the board and wash if necessar

33、y.1.42.3.Clean the bottom of the stencil1.43.Paste Missing On The PCBAdd more solder paste to the stencil1.44.Bad Paste RegistrationGet technical support.1.45.Transfer ErrorAdjust conveyors and retry.1.46.Solvent LowAdd solvent per instruction1.47.Paper EmptyLoad paper per instruction6. Data capture

34、 REQUIREMENTS1.48.The READINGS.DEK file must be manipulated to establish the Printing process performance of an Assembly on the DEK 265 Horizon.1.49.The READINGS.DEK file is located on the local drive, which must be renamed after each assembly has been completed.1.50.If this is not carried out before the set up of the next batch it