森拉天时刀具样本

1、Carbide blanks for hobs, slitting and circular shear knives 2Direct sales and distribution partnersNorth America USAEurope Austria Bulgaria Czech Republic France Germany Hungary Italy Luxembourg Netherlands Poland Switzerland Spain United KingdomAsia China India JapanHard material matters it is thec

2、ore of our business. Throughin-depth knowledge and highlyflexible production facilities westrive to provide our businesspartners with direct competitiveadvantages in the field of hardmaterials for tooling solutionsand wear parts. Our dedicationto hard material matters createsintelligent solutions fo

3、r tomorrowand time to come.Production plants in the threemain economic areas and aworldwide sales network ofsubsidiaries and distributionpartners ensure a quick responseto customer needs. In-housetraining courses and seminarsguarantee that both businesspartners and employees sharethe latest informat

4、ion on ourproduct range.We promote intensive dialoguewith our customers and strive forlong-term business relations ona partnership basis.The CERATIZIT corporate valueThe focus and point of view ofour business partners mattersis a guiding principle for allCERATIZIT employeesworldwide.South America Br

5、asilHeadquarters and main siteMamer / LuxembourgMain site Reutte / AustriaCERATIZIT the parent companies 34TSM10MG12TSM20MG15TSM33MG18TSM40TW15H15XH40TGC20Hardness ToughnessFor machining non ferrous metals, aluminium alloys, glass andcarbon bre reinforced plastics, arti cial carbon, graphite, cast i

6、ronsof low or medium hardness, chilled castings, hardened steels.For machining grey cast iron, tempered iron, non alloyed steels,super alloys, titanium and tantalum alloys, non ferrous metals,heat resistant steels, plastics.For machining corrosion, acid and heat resistant steels, chromiumalloyed ste

7、els, nickel & cobalt alloyed steels, titanium alloys, nonferrous metals, plastics.S u b m i c r o n g r a d e sHardness ToughnessFor cutting paper, cardboard and plastic.F i n e g r a i n g r a d e sFor machining grey cast iron, tempered iron, non alloyed steels,super alloys, titanium and tantal

8、um alloys, copper, graphite,aluminium, heat resistant steels, plastics.Submicron carbide grades with higher toughness for machiningunder unfavourable process conditions.Recommended grades / applicationsfor slitting knife blanksThe requirements with regard to carbide are e xtremely demanding in the p

9、recision tool industry. CERATIZITs answer to these requirements is an extensive grade range which contributes to the success of our customers. Competent advice, but most of all cooperation and a joint procedure with our customers are additional factors which determine success in the market.Both the

10、material and the company producing it represent an important link in the production chain of a high performance tool. The material however can only be applied in the best possible way when every cogwheel can be relied on to engage properly.Geometr y(tool makerCarbide(CERATIZITCoating(coating company

11、Defined application(end user 5< 0,20,2 - 0,50,5 - 0,80,8 - 1,31,3 - 2,52,5 - 6,0> 6,0K IC *(%HV10HV30HRAMPaMPa*m ½TSM10CTS12DK05-K10C363500508,0008,20CTS15DK10-K30C37,53600522,000K20-K40C2103700537,0009,40CTS24DK40-1214.301480146090.93800551,0009,90TW15CTF12FK10-K20C372500365,0008,70CTF24

12、E K40-123000435,00012,00GC2014.301330132089.712,00ISO codeCode USABinder DensityHardnessTransverse rupture strengthg/cm³Former grade New grade Tungsten carbide cobalt gradessubmicron Tungsten carbide cobalt gradesfine Classification of tungsten carbide grain sizeTungsten carbide grain size 

13、1;mClassificationnano ultrafine submicron fine medium coarse extra-coarseGrades for slitting knife blanksComposition and propertiesComments:1. T he data in this table are typical material parameters. We reserve the right to modify the data due to technical progress or due to further development with

14、in our company.2. K IC *: The measured critical tension intensity factors (K IC depend to a high degree on the sample geometry and sample preparation. A direct comparison with parameters which have been determined by means of a different method is therefore not admissible. Ø D Tol.Ø d Tol.

15、s Tol.CB 00375-00125-.10,0+0,202,9-0,150,5-10,3+0,150,1KSR 0104-0048-0.10,4+0,204,8-0,150,5-10,3+0,150,1KSR 0124-0048-0.12,4+0,204,8-0,150,5-10,3+0,150,1KSR 0153-0048-0.15,3+0,254,8-0,150,5-10,3+0,150,1CB 00625-00125-.16,4+0,252,9-0,150,5-10,3+0,150,1KSR 0205-0048-0.20,5+0,304,8-0,150,5-10,3+0,150,1

16、KSR 0253-0078-0.25,3+0,357,3-0,250,5-10,3+0,150,1KSR 0305-0077-0.30,5+0,407,7-0,250,5-10,3+0,150,1KSR 0325-0077-0.32,5+0,457,7-0,250,5-10,3+0,150,1CB 01500-00375-.38,6+0,459,2-0,250,5-10,3+0,150,1CB 01500-00500-.38,6+0,4512,4-0,300,5-10,3+0,150,1KSR 0405-0077-0.40.5+0,457,7-0,250,5-10,3+0,150,1KSR 0

17、405-0097-0.40.5+0,459,7-0,250,5-10,3+0,150,1CB 01750-00375-.45,0+0,509,2-0,250,5-10,3+0,150,1KSR 0505-0097-0.50,5+0,559,7-0,250,5-10,3+0,150,1KSR 0505-0127-0.50,5+0,5512,7-0,250,5-10,3+0,150,1CB 02000-00500-.51,3+0,5512,4-0,250,5-10,3+0,150,1CB 02375-00375-.60,8+0,709,2-0,250,5-10,3+0,150,1KSR 0635-

18、0097-0.63,5+0,759,7-0,300,5-10,3+0,150,1KSR 0635-0127-0.63,5+0,7512,7-0,300,5-10,3+0,150,1KSR 0635-0157-0.63,5+0,7515,7-0,300,5-10,3+0,150,1KSR 0635-0217-0.63,5+0,7521,7-0,300,5-10,3+0,150,1CB 02750-00375-.70,4+0,759,2-0,250,5-10,3+0,150,1KSR 0705-0157-0.70,5+0,7515,7-0,300,5-10,3+0,150,1KSR 0705-02

19、17-0.70,5+0,7521,7-0,300,5-10,3+0,150,1KSR 0755-0157-0.75,5+0,8515,7-0,300,5-10,3+0,150,1KSR 0755-0217-0.75,5+0,8521,7-0,300,5-10,3+0,150,1CB 03000-01000-.76,7+0,8525,1-0,300,5-10,3+0,150,1Type, description Dimensions in mmGrinding allowance: s: +0.3 mmThe above mentioned dimensions are normally ava

20、ilable ex stock in tungsten carbide grade TW15. Other dimensions and tungsten carbide grades (see grade overview on page 5 are available upon request.Upon request, all dimensions are available with groove and/or hole according to customer drawing (see page 9. Ø D Tol.Ø d Tol.s Tol.KSR 0805

21、-0157-0.80,5+0,8515,7-0,300,5-10,3+0,150,1KSR 0805-0217-0.80,5+0,8521,7-0,300,5-10,3+0,150,1KSR 0865-0217-0.86,5+1,0021,7-0,300,5-10,3+0,150,1KSR 0905-0217-0.90,5+1,0021,7-0,300,8-10,3+0,150,1KSR 1005-0217-0.100,5+1,1021,7-0,300,8-10,3+0,150,1KSR 1005-0397-0.100,5+1,1039,7-0,450,8-10,3+0,150,1CB 040

22、00-00500-.102,1+1,1012,4-0,250,8-10,3+0,150,1CB 04000-01000-.102,1+1,1025,1-0,400,8-10,3+0,150,1KSR 1255-0217-0.125,5+1,4021,7-0,300,8-10,3+0,200,15CB 05000-01000-.127,5+1,9025,1-0,600,8-10,3+0,200,15KSR 1505-0217-0.150,5+2,2021,7-0,601,0-10,3+0,200,15KSR 1505-0317-0.150,5+2,2031,7-0,601,0-10,3+0,20

23、0,15KSR 1605-0217-0.160,5+2,2021,7-0,601,0-10,3+0,200,15KSR 1605-0317-0.160,5+2,2031,7-0,601,0-10,3+0,200,15KSR 1805-0217-0.180,5+2,5021,7-0,601,0-10,3+0,200,15KSR 1805-0317-0.180,5+2,5031,7-0,601,0-10,3+0,200,15KSR 2005-0217-0.200,5+2,8021,7-0,601,0-10,3+0,200,15KSR 2005-0317-0.200,5+2,8031,7-0,601

24、,0-10,3+0,200,15KSR 2105-0317-0.210,5+3,0031,7-0,701,0-10,3+0,200,2KSR 2255-0317-0.225,5+3,0031,7-0,701,0-10,3+0,200,2KSR 2505-0317-0.250,5+3,5031,7-0,601,0-10,3+0,200,2KSR 2505-0397-0.250,5+3,5039,7-0,701,0-10,3+0,200,2KSR 2755-0317-0.275,5+3,5031,7-0,701,3-10,3+0,300,2KSR 3005-0317-0.300,5+4,0031,

25、7-0,701,3-10,3+0,300,2KSR 3155-0317-0.315,5+4,0031,7-0,701,5-10,3+0,300,2KSR 3505-0317-0.350,5+4,0031,7-0,701,5-10,3+0,300,2Type, description Dimensions in mmGrinding allowance: s: +0.3 mmThe above mentioned dimensions are normally available ex stock in tungsten carbide grade TW15. Other dimensions

26、and tungsten carbide grades (see grade overview on page 5 are available upon request.Upon request, all dimensions are available with groove and/or hole according to customer drawing (see page 9. Ø DTol. Ø dTol.s Tol.CB 00375-00125-.3/8"0,3750,395+0,0081/8"0,1250,113+0,0050,019-0,

27、405+0,005CB 00625-00125-.5/8"0,6250,645+0,0101/8"0,1250,113+0,0050,019-0,405+0,005CB 01000-00375-.1"1,0001,020+0,0113/8"0,3750,363-0,0090,019-0,405+0,005CB 01500-00375-. 1 1/2"1,5001,520+0,0183/8"0,3750,363-0,0090,019-0,405+0,005CB 01500-00500-. 1 1/2"1,5001,520+0,

28、0181/2"0,5000,488-0,0090,019-0,405+0,005CB 01750-00375-. 1 3/4"1,7501,770+0,0203/8"0,3750,363-0,0090,019-0,405+0,005CB 02000-00500-.2"2,0002,020+0,0241/2"0,5000,488-0,0090,019-0,405+0,005CB 02250-00625-. 2 1/4"2,2502,270+0,0245/8"0,6250,613-0,0090,019-0,405+0,005CB

29、 02375-00375-. 2 3/8"2,3752,395+0,0283/8"0,3750,363-0,0090,019-0,405+0,005CB 02750-00375-. 2 3/4"2,7502,770+0,0303/8"0,3750,363-0,0090,019-0,405+0,005CB 02750-00625-. 2 3/4"2,7502,770+0,0305/8"0,6250,613-0,0090,019-0,405+0,005CB 02750-01000-. 2 3/4"2,7502,770+0,030

30、1"1,0000,988-0,0130,019-0,405+0,005CB 03000-01000-.3"3,0003,020+0,0301"1,0000,988-0,0090,019-0,405+0,005CB 04000-00500-.4"4,0004,020+0,0431/2"0,5000,488-0,0090,031-0,405+0,005CB 04000-01000-.4"4,0004,020+0,0431"1,0000,988-0,0130,031-0,405+0,005CB 05000-01000-.5&quo

31、t;5,0005,020+0,0741"1,0000,988-0,0230,031-0,405+0,005Type, description Inch dimensionsFSBSFSBS BS Inch dimensions / finished sizes + blank sizesGrinding allowance: OD generally +0.020 inch ID generally -0.012 inch thickness +0.011 inchThe above mentioned dimensions are normally available ex sto

32、ck in tungsten carbide grade TW15. Other dimensions and tungsten carbide grades (see grade overview on page 5 are available upon request.Upon request, all dimensions are available with groove and/or hole according to customer drawing (see page 9.FS = finished size, ground BS = blank sizePlanity:CB 0

33、0375-00125- . up to CB 04000-01000-. = 0,1CB 05000-01000-. = 0,15Explanation of ordering description:CB 04000-01000-0019FS = 0.019" BS = 0.03"/0,8mm FS = 1.0" BS = 0,988"/25,1mm FS = 4" BS = 4.020"/102,1mm carbide blank Ø d H B 10 8,25 ± 0,153,1 ± 0,213 9

34、,85 ± 0,153,1 ± 0,21612,00 ± 0,24,1 ± 0,22216,30 ± 0,26,1 ± 0,23223,10 ± 0,258,1 ± 0,2Additional CERATIZIT servicesPreground disksSurface ground and hole ground!Upon request, CERATIZIT additionally offers customer service in supplying ground disks.In this mann

35、er CERATIZIT provides further customer benefit.Range of outer diameters 50mm - 400mm Max. thickness ¼ of the outer diameter Min. thickness depends on the outer diameter Thickness tolerance ± 0,005mmSurface R a 0,4 (no mirror finishMinimum quantity< Ø 100mm 4 pieces Ø 100mm 3 p

36、iecesUpon request, blanks for slitting knives including preformed groove (CERATIZIT factory standardOther versions upon request!DetailNe w !Prices and delivery time upon request. 11Einsatzbedingungen für Vollhartmetall Wälzfräser0,15 mm 0,19 mm 0,23 mm150m/min 400m/min 650m/minTSM10MG

37、12TSM20TSM33MG18TSM40H15X (K10-K20SMX (P20/25H a r d n e s sToughnessS u b m i c r o n g r a d e sH a r d n e s sToughnessHard millingSoft millingHard millingSoft millingMachining conditions for solid carbide hobsCutting speed V cMax. head chip thickness h cu (according to the Hofmeister theorymainl

38、y applied: 0.18 mmmainly applied: 260 m/min - 360 m/minRecommended grades / applicationsfor hob blanksFine grain grade12KIC*TSM10CTS12D K05-K10C36,014,901880185093,53500508.0008,20 MG1214,801820179093,08,20 TSM20CTS15D K10-K30C37,514,751750172092,63600522.5008,60 TSM33CTS20DK20-K40C210,014,501610159

39、091,93700537.0009,40 MG18CTS20L14,451680166092,39,40 TSM40CTS24D K4012,014,301480146090,93800551.0009,90H15X CTF12F K10-K20C36,014,901730170092,52500365.0009,00 SMX CTF21Q P20/25C610,512,651550153091,52200319.00010,0< 0,20,2 - 0,50,5 - 0,80,8 - 1,31,3 - 2,52,5 - 6,0> 6,0Classification of tungs

40、ten carbide grain sizeTungsten carbide grain size µmClassificationnanoultra nesubmicronnemediumcoarseextra-coarseGrades for hob blanksComposition and propertiesCodeISOCodeUSABinderDensityHardnessTransverse rupturestrengthFormergradeNewgradeTungsten carbide cobalt grades submicronTungsten carbid

41、e cobalt grades neTungsten carbide, TiC, TaC cobalt grades ne* Note: the measured critical tension intensity factors (KIC depend to a high degree on the sample geometry and sample preparation. A direct comparison with parameters which have been dtermined by means of a different method is therefore n

42、ot admissible. 13KSRsee pages 6 - 7WFBNWFBGwith threadingWFSNWFSGwith threadingAll common blanks for hobs are manufactured according to your speci cations.Types of hobsT.C. grade number of gashes cutting length (mm total length (mm diameter 65 (mm shank-type hob with gashes and threadingType:shank-t

43、ype hobsWFSG 065-203/150-16 TSM33Type:hobs with boreWFBN 081-150/133-16 TSM40T.C. grade number of gashes cutting length (mm total length (mm diameter 81 (mm hob with bore, gashes, neutral, without threadingHobs with gashes or threadShank-type hobs with gashes or threadDisks 14Target of the CAPCATpro

44、ject:development of an ef cient andreliable technology for high-speed drymachining of cogwheels and carbidemilling cutters Technical competence through:participation in the international research project CAPCATMember of the WZL gear circleStudy group for gear analysis - WZL gear circleThe laboratory

45、 for machine tools andworks management (WZL of thetechnical university of Aachen, Germany,is one of the leading research institutesin the eld of production technologyworldwide. In 1956, on the initiative ofsome industrial companies, the WZLgear circle was founded with the aimto promote research in t

46、he eld of gear-related technology.Today the member companies of thiscircle represent an extensive range ofthe gear technology sector, the membersbeing leading German and internationalcompanies in the elds of gears forautomobiles and industrial vehicles,gear components, gear cutting and gearmeasuring

47、 machines, carbide productionand tool and coating technology. Sales Companies AustriaE-Mail: info.austria BulgariaCERATIZIT Bulgaria AG Boulevard Stoletov 157BG-5301 Gabrovo Tel: +359 (66 803-811Fax: +359 (66 801 608E-Mail: info.bulgaria ChinaCERATIZIT China Ltd.Room 1201-1204Hollywood Centre233 Hol

48、lywood Rd., Sheung Wan Hong KongTel.: +852 (2542-1838Fax: +852 (2854 3777Kancelar Ceska Republika Pod Hradbami 2002/1CZ-59401 Velke Mezirici Tel.: +420 (566 520-341Fax: +420 (566 521-340E-Mail: info.cz FranceCERATIZIT France Sarl Of ce Pontoise 20, Rue Lavoisier F-95300 Pontoise Tel.: +33 (1 3433-31

49、80Fax: +33 (1 3030-9339E-Mail: info.france CERATIZIT France Sarl Of ce LyonParc de L Artillerie5, Espace Henri Vallée F-69007 Lyon Tel.: +33 (4 72 76 86 50Fax: +33 (4 72 76 86 51E-Mail: info.lyon GermanyCERATIZIT Deutschland GmbH Of ce LangenfeldHans-Böckler-Straße 10D-40764 Langenfel

50、d Tel.: +49 (2173 97 25-0Fax: +49 (2173 97 25-25E-Mail: info.deutschland CERATIZIT Deutschland GmbH Büro Dettingen Karlstraße 80D-72581 Dettingen Tel.: +49 (7123 9201-0Fax: +49 (7123 9201-210CERATIZIT Horb GmbH Stadionstraße D-72160 Horb Tel.: +49 (7451 522 0Fax: +49 (7451 522 288E-Ma

51、il: info.horb CERATIZIT Hitzacker GmbH Am Räsenberg 3D-29456 Hitzacker Tel.: +49 (5862 969 10-0Fax: +49 (5862 9696 10-70E-Mail: info.hitzacker CERATIZIT Logistik GmbH Daimlerstraße 70D-87437 Kempten Tel.: +49 (831 570 11-0Fax: +49 (831 570 11-3811 E-Mail: info.logistik Great BritainCERATIZIT UK Ltd.Cliff Lane GrappenhallWarrington WA4 3JX Tel.: +44 (1925 261-161Fax: +44 (1925