39ITPforinstallationofelectricalworkfinished

1、电气安装工程施工质量控制程序Quality Inspection and Test Plan for Installation of Electrical Work目录TABLE OF CONTENTS1. 电气装置安装工程应执行的标准、规范 Applicable Codes and Standards . 2. 电气装置安装工程质量控制点 Quality Control Point:. 3. 电气装置安装工程质量控制表格、交工资料表格及质量评定表格目录 Applicable forms for quality control, turnover document and quality ev

2、aluation: . Quality Inspection and Test Plan for Installation of Electrical Work(Rev1).doc电气安装工程施工质量控制程序Quality Inspection and Test Plan for Installation of Electrical Work1. 电气装置安装工程应执行的标准、规范 Applicable Codes and Standards监理规范：GB503192000建设工程监理规范Code on Supervision of Construction Project, GB503192

3、000交工技术文件规定：SH35032001石油化工工程建设交工技术规定Regulation of Technical Turnover Document for Construction of Petrochemical IndustryProject, SH35032001技术规范：GB0254-1996，GB0255-1996， GB0256-1996， GB0257-1996 电气装置安装工程施工及验收规范Code on Construction and Acceptance Inspection of Electrical Installation, GB0254-1996，GB02

4、55-1996， GB0256-1996， GB0257-1996GB50303-2002 建筑电气工程施工质量验收规范, Code on Acceptance of Construction Quality of Electrical Installation in Building, GB50303-2002GB50171-1992 电气装置安装工程盘柜及二次回路接线施工及验收规范Code on Construction and Acceptance Inspection of Panel Installation and Control Circuit Wiring of Electri

5、cal Work, GB50171-1992GBJ149-1990 电气装置安装工程母线装置施工及验收规范Code on Construction and Acceptance Inspection of Bus bar Installation of Electrical Work, GB149-1990GB-50170-1992 旋转式电动机安装工程施工及验收规范Code on Construction and Acceptance Inspection of Rotating Motor Installation, GB50170-1992GBJ148-199 电气装置安装工程电力变压器

6、、油浸电抗器、互感器施工及验收规范Code on Construction and Acceptance Inspection of Installation of Power Transformer, Oil Immersed Reactor, and Metering Transformers of Electrical Work, GBJ148-1990GB50150-1991 电气装置安装工程电气设备交接试验标准Standard on Turnover Testing of Electrical Equipment Installation Work, GB50150-1991GB50

7、168-1990 电气装置安装工程电缆线施工及验收规范Code on Construction and Acceptance Inspection of Electrical Cabling Work, GB50168-1990GB50085-1992 爆破和火灾危险环境电力装置设计规范Design Specification for the Explosion, Fire and Risk Environment of Electric Power Unit GB50085-1992GBJ147-1990 电气装置安装工程高压电器施工及验收规范Code on Construction and

8、 Acceptance Inspection of HV Electrical Apparatus of Electrical Work, GBJ147-1990GB50303-2002 电气装置安装工程照明装置施工及验收规范Code on Construction and Acceptance Inspection of Lighting Device Installation of Electrical Work, GB50303-2002电气安装工程施工质量控制程序Quality Inspection and Test Plan for Installation of Electrica

9、l WorkGB50172-1992 电气装置安装工程蓄电池装置施工及验收规范Code on Construction and Acceptance Inspection of Battery Device Installation of Electrical Work, GB50172-1992GB50169-1992 电气装置安装工程接地装置施工及验收规范Code on Construction and Acceptance Inspection of Grounding System of Electrical Work, GB50169-1992SH3505-1999 石油化工施工安全

10、技术规范Code on Construction Safety and Technology of Petrochemical Industry Project, SH3505-1999质量评定标准：Quality Inspection and Test Plan for Installation of Electrical Work(Rev1).doc2. 质量控制点 Quality Control Point:电气安装工程施工质量控制程序Quality Inspection and Test Plan for Installation of Electrical Work序 号质量控制点控

11、制内容控制方法等 级参加单位控制表格 验收表格 评定表格施工 总承 包商监理PMC业主政府 部门1施工技术文件方案审查(1) 施工方案(2) 质量控制程序(3) 人员组织施工图执行 P-CM302002 施工方案审查程序BXXXGB 50319-2000-A22设备材料验收(1) 设备外观检查符合规范要求；检查内容包括品种、型号、数量、铭牌、规格、质量、设备材料合格证(2) 专用工具、技术文件齐全材料汇总表执行 P-CM305002 设备进场检验程序AXXXXGB 50319-2000-A93盘柜基础验收(1) 基础位置，预留孔，预埋件(2) 基础型钢平直度执行GB50171-1992 电气装

12、置安装工程盘柜及二次回路结线施工及验收规范和P-CM306001专业间移交程序BXXGB 50319-2000-A4/A104盘柜安装检查(1) 水平度、垂直度、间隙、位号(2) 电器安装，抽屉小车操作灵活，接触可靠(3) 绝缘测试和接地测试执行GB50171-1992电气装置安装工程盘柜及二次回路结线施工及验收规范，P-CM306001 安装过程质量控制程序和安装平面图BXXGB 50319-2000-A4/A10SH3503-2001-J539, 5保护控制盘安装(1) 水平度、垂直度、间隙、位号(2) 电器安装，小母线，相序，标志牌(3) 绝缘测试和接地测试执行GB50171-1992电

13、气装置安装工程盘柜及二次回路结线施工及验收规范，P-CM306001 安装过程质量控制程序和安装平面图CXGB 50319-2000-A4/A10SH3503-2001-J540Quality Inspection and Test Plan for Installation of Electrical Work(Rev1).doc电气安装工程施工质量控制程序Quality Inspection and Test Plan for Installation of Electrical Work6母线安装 母线板连接及螺栓力矩设定，母线平直度，弯曲半径及固定 安全距离，相序，相色，相序测试执行G

14、BJ149-1990电气装置安装工程母线装置施工及验收规范和安装图CXSH3503-2001-J5127二次回路接线(1) 电缆、排列、固定铠装屏蔽、接地(2) 接线、回路编号、外观整齐、牢靠执行GB50171-1992电气装置施工工程盘柜及二次回路结线施工及验收规范和二次回路接线图CXGB 50319-2000-A4/A108变压器安装(1) 变压器外观、固定、水平度要求(2) 油位、密封、硅胶、接地要求(3) 耐压， 电阻执行GBJ148-1990电气装置安装工程电力变压器油浸电抗器互感器施工及验收规范，P-CM306001安装过程质量控制程序和安装图BXXXGB 50319-2000-A

15、4/A10SH3503-2001-J504，J534， J535， J5369电缆桥架安装(1) 支架、桥板安装牢固(2) 平顺整齐，走向正确(3) 桥架出现管（4）接地可靠性执行GB50168-1992电气装置安装工程电缆线路施工及验收规范，P-CM306001安装过程质量控制程序和施工图CXSH 3503-2001-J54610电缆敷设(1) 电缆、弯曲半径、排列排序、标志牌、标志桩(2) 接头、相序、记录、保护接地（3）测试执行GB50168-1992电气装置安装工程旋转电机施工及验收规范和施工图BXXXGB50319-2000-A4/A9SH3503-2001-J508，J543， J

16、51211交流电动机安装检查(1) 铭牌参数，防爆等级，轴承密封(2) 接线、编号、间隙、集电环、刷架、刷握、技术要求（3）保护整定值、主控回路电阻、接地要求、测试执行GB50170-1992 电气装置安装工程电缆线路施工及验收规范和设备说明书BXXXGB50319-2000-A4/A9SH3503-2001-J502，J531， J532， J53312照明安装(1) 照明安装、位置、垂直、平直度、密封、安全距离、接地(2) 接线回路编号、牢固性、防爆措施、相色规定、测试执行GB50303-2002建筑电气工程施工质量验收规范和施工图纸BXXXGB 50319-2000-A4/A10SH35

17、03-2001-J54413直流电源UPS安装(1) 柜内接线、标志、部件操作灵活(2) 蓄电池组装、接线充放电（3）绝缘电阻、调试执行GB50172-1992电气装置安装工程蓄电池装置施工及验收规范和设备说明书BXXXGB 50319-2000-A4/A10SH3503-2001-J541，J542-1， J542-214电气设备功能调试(1) 断路器行程要求、指示器准确、安全距离、插件接触、机构灵活(2) 三相异步电动机、按规范和按说明书的规定调试、测试执行GB50150-1991电气装置安装工程电气设备交接试验标准和设备说明书CXSH3503-2001-J512，J SH3503-200

18、1-J50715火灾和报警系统安装检查(1) 安装管路及线槽， 支、吊架符合规范要求(2) 系统安装、位置、标高、穿线符合规定要求（3）接线、标号、绝缘电阻接地（4）检查其全部功能均符合设计规范执行GB50085-1992 爆破和火灾危险环境电力装置设计规范，设计施工图AXXXXGB 50319-2000-A4/A10SH3503-2001-J54516电气设备接地安装测试(1) 接地线、接点、接线规定、牢固性(2) 接地电阻值执行GB5016-1992电气装置安装工程接地装置施工及验收规范和设计技术要求BXXXGB 50319-2000-A417电气试验表计校验(1) 互感器、变压器、避雷器

19、、电容器、高压开关、操作机械电气设备试验(2) 电度表、电流表、电压表计校验执行设备说明书CXSH3503-2001-J504，J505，J506， J509， J518， J51918继电器校验鉴定系统整定值和动作可靠性执行GB50150-1991电气装置安装工程电气设备交接试验标准和继电器说明书CXSH3503-2001-J514，J515，J516， J51719耐压试验(1) 高压电气设备、电动机、变压器等耐压试验(2) 绝缘电阻值执行GBJ147-1990电气装置安装工程高压电器施工及验收规范和试验报告单CXSH3503-2001-J51220开关联动试验(1) 试验方案(2) 二次

20、回路接线、保护正定测量正确（3）联动试验报告执行GBJ147-1990电气装置安装工程高压电器施工及验收规范和试验报告单AXXXXGB 50319-2000-A4/A10SH3503-2001-J52121模拟试验按整定值要求通电模拟断路器跳闸动作情况执行GBJ147-1990电气装置安装工程高压电器施工及验收规范和试验报告单AXXXXGB 50319-2000-A4SH3503-2001-J50722受电(1) 安装完毕、检查、试验合格、试验报告(2) 空负荷受电/满负荷受电验电、核相执行GBJ147-1990电气装置安装工程高压电器施工及验收规范和送电规定程序操作规程AXXXXGB 503

21、19-2000-A4/A1023送电遂回路送电进行试车考核执行GB5J147- 1990电气装置安装工程高压电器施工及验收规范和操作票AXXXXGB 50319-2000-A4/A10SH3503-2001-J50124交工验收(1) 出厂技术资料(2) 电气施工记录（3）施工竣工图（4）修改通知单执行P-CM308010交工技术文件验收规范BXXXGB 50319-2000-A4SH3503-2001-J502，J521, J531, J545电气安装工程施工质量控制程序Quality Inspection and Test Plan for Installation of Electric

22、al WorkNo. Quality ControlPointControl ContentControl MethodGradeParty InvolvedApplicable FormsContractors Super vision companyPMCOwnerGovernment Agency1Review Technical Document & work Method Statement (1) Construction procedure(2) Quality control system(3) Construction manpower, and constructi

23、on equipment and toolsAs per Construction Drawing and P-CM3020022 Review and Approval Procedure for construction method statementBXXXGB 50319-2000-A22Equipment and Material Inspection (1) Visual Inspection to equipment/material as per code requirement, check the type, quantity, specification, and ce

24、rtificates(2) Special tools and technical document are completeAs per Material take off and P-CM305002 Inspection Procedure for the Material and Equipment Delivered on SiteAXXXXGB 50319-2000-A93Panel Foundation Acceptance Inspection (1) Foundation, location pre-installed opening and embedded items(2

25、) Levelness of base steelAs per GB50171-1992 Code on Construction and Acceptance Inspection of Panel Installation and Control Circuit Wiring of Electrical Work and P-CM305003 Turnover Procedure among DisciplinesBXXGB 50319-2000-A4/A104Panel Installation Inspection (1)Verticality, levelness, clearanc

26、e and tag number(2)Electric devices installation, busbar, phase sequence, and marking(3) Insulation megger test and grounding continuity testAs per GB50171-1992 Code on Construction and Acceptance Inspection of Panel Installation and Control Circuit Wiring of Electrical Work and P-CM306001 Quality C

27、ontrol Procedure in the Process of InstallationBXXGB 50319-2000-A4/A10SH3503-2001-J539, 5Installation of Control Panels(1)Verticality, levelness, clearance and tag number(2)Electric devices installation, busbar, phase sequence, and marking(3) Insulation megger test and grounding continuity testAs pe

28、r GB50171-1992 Code on Construction and Acceptance Inspection of Panel Installation and Control Circuit Wiring of Electrical Work and P-CM306001 Quality Control Procedure in the Process of InstallationConstruction drawingCXGB 50319-2000-A4/A10SH3503-2001-J540电气安装工程施工质量控制程序Quality Inspection and Test

29、 Plan for Installation of Electrical Work6Busbar Installation (1) Levelness, straightness, and tightness of busbar connection, bending radius, and fitness(2)Safe distance, phase sequence, phase marking, and testingAs per GBJ149-1990 Code on Construction and Acceptance Inspection of Busbar Installati

30、on of Electrical Work and Installation DrawingsCXSH3503-2001-J5127Control Circuit Wiring (1) Wiring, arrangement, shielding of armored cables and grounding(2) Connection, circuit marking, appearance and fitnessAs per GB50171-1992 Code on Construction and Acceptance Inspection of Panel Installation a

31、nd Control circuit wiring of Electrical Work; Control Circuit Wiring DiagramCXGB 50319-2000-A4/A108Installation of Transformer(1) Appearance, levelness and fitness of installation(2) Oil level, sealing, grounding requirement(3) Dielectric and resistance testingAs per GBJ148-1990 Code on Construction

32、 and Acceptance Inspection of Power Transformer, Oil Reactor, and Metering Transformers of Electrical Work; P-CM306001Quality Control Procedure in the Process of Installation; Construction DrawingsBXXXGB 50319-2000-A4/A10SH3503-2001-J504，J534， J535， J5369Cable Tray Installation (1) Installation of b

33、racket/support and cable tray, cable arrangement, marking(2) Levelness and alignment, and correct routing(3) Outgoing conducting (4) Reliable groundingAs per GB50168-1992 Code on Construction and Acceptance Inspection of Cabling Installation of Electrical Work and Construction drawings CXSH 3503-200

34、1-J54610Cabling(1) Cable and bending radius, arrangement, cable mark, and signs on/above ground(2) Cable head, phase sequence, record, and safety grounding (3) Testing As per GB50168-1992 Code on Construction and Acceptance Inspection of Cabling Installation of Electrical Work and Construction drawi

35、ngsBXXXGB50319-2000-A4/A9SH3503-2001-J508，J543， J51211Installation of AC Motors(1) Check the name plate, explosion proof grade, bearing seal(2) Connection, marking, clearance, collecting ring and brush support, and the technical requirement(3) Relay settings, resistance of main control circuit, and

36、grounding connection, and testingAs per GB50170-1992 Code on Construction and Acceptance Inspection of Rotating Motor Installation and Vendors Instruction Manual BXXXGB50319-2000-A4/A9SH3503-2001-J502，J531， J532， J53312Lighting Installation (1) Check the installation, location, verticality, levelnes

37、s, sealing, safety distance, and grounding of the lighting(2) Check the circuit marking, tightness, explosion proof measures, phase coding, and testingAs per GB50303-2002 Code of Acceptance of Construction Quality of Electrical Installation in Building and Construction drawingsBXXXGB 50319-2000-A4/A

38、10SH3503-2001-J544电气安装工程施工质量控制程序Quality Inspection and Test Plan for Installation of Electrical Work13DC System and UPS Installation (1) Wiring and marking inside the panels(2) Battery assembly, wiring and charging/discharging(3) Insulation resistance and testingAs per GB50172-1992 Code on construct

39、ion and Acceptance Inspection of Battery Device Installation of Electrical Work and Vendors Instruction Manual BXXXGB 50319-2000-A4/A10SH3503-2001-J541，J542-1， J542-214Equipment Function Checking and Testing(1) Breaker travel requirement, correct indication, safe distance, and the reliability of mec

40、hanism operation (2) Testing to three-phase motor as per requirement of code and instruction manual As per GB50150-1991Standard on Turnover Testing of Electrical Equipment Installation Work and Vendors Instruction Manual CXSH3503-2001-J512，J SH3503-2001-J50715Installation and Inspection of Fire alar

41、m System(1) Install the conducting, and support/hanger as per code requirement (2) System Installation, location, elevation and wiring as per requirement(3) Connection, marking, and Insulation resistance and grounding(4) Check the function to meet the engineering design and code requirementAs per GB

42、50085-1992 Design Specification for the Explosion, Fire and Risk Environment of Electric Power Unit GB50166-1992 and construction drawingsAXXXXGB 50319-2000-A4/A10SH3503-2001-J54516Equipment Grounding Installation and Testing(1) Grounding wiring, connection as per the code and engineering design req

43、uirement(2) Grounding resistanceAs per GB5016-1992 Code on construction and Acceptance Inspection and Grounding System of Electrical Work and design requirementBXXXGB 50319-2000-A417Electrical Metering Calibration (1) Testing to metering transformer, transformer, lightning arrester, capacitor, high

44、voltage switchgear, operating mechanism(2) Testing to volt meter, current meter, and KWH meterAs per equipment installation instruction manual CXSH3503-2001-J504，J505，J506， J509， J518， J51918Relay Calibration an d Verification Check the settings and operation reliabilityAs per GB50150-1991 Standard

45、on Turnover Testing of Electrical Equipment Installation work and the Equipment Instruction Manual CXSH3503-2001-J514，J515，J516， J51719Dielectric Testing(1) Dielectric test to high voltage equipment, motors and transformers(2) Insulation testing record reportAs per GBJ147-1990 Code for on the constr

46、uction and Acceptance of HV Electrical Apparatus of Electrical Work and Testing Report CXSH3503-2001-J51220Breaker Interlock Testing (1) Testing plan(2) Correctness of control circuit wiring and relay setting(3) Interlock test reportAs per GBJ147-1990 Code for the construction and acceptance of HV E

47、lectrical Apparatus of Electrical work and testing reportAXXXXGB 50319-2000-A4/A10SH3503-2001-J52121Simulation TestingAs per the setting, energize the equipment and carryout simulation test to vacuum breaker for tripping and signaling test As per GBJ147-1990 Code on the Construction and Acceptance o

48、f HV Electrical Apparatus of Electrical Work and Testing reportAXXXXGB 50319-2000-A4SH3503-2001-J507电气安装工程施工质量控制程序Quality Inspection and Test Plan for Installation of Electrical Work22Engergizing(1) Equipment is installed, checked, and test on spec, test report is available(2) No-load energizing, fu

49、ll load testing, and verify phase sequenceAs per GBJ147 1990 Code on the Construction and Acceptance of HV Electrical Apparatus of Electrical Work and procedure for energizing electrical equipment, carryout the energizing workAXXXXGB 50319-2000-A4/A1023Operation with LoadSwitch on each feeder for co

50、mmissioning and performance testAs per GBJ147 1990 Code for the Construction and Acceptance of HV Electrical Apparatus of Electrical Work and operation permitAXXXXGB 50319-2000-A4/A10SH3503-2001-J50124Acceptance Inspection and Turnover(1) Vendors technical document(2) Electrical testing record(3) As

51、-built drawings(4) Change order noticeAs per P-CM308010 Acceptance Procedure for Technical Turnover DocumentBXXXGB 50319-2000-A4SH3503-2001-J502，J521, J531, J545电气安装工程施工质量控制程序Quality Inspection and Test Plan for Installation of Electrical Work3. 本工程质量控制表格、交工资料表格及质量评定表格目录 Applicable forms for quality control, turnover document and quality evaluation:GB503192000A2 施工组织设计（方案）报审表Form of Request for Review/Approval of Construction Organ