Ferrous公司Φ2437m球磨机ITP

1、2.4×3.7m球磨机检验计划（ITP） ITP of 2.4×3.7m Overflow Ball Mill编制： 郭云飞Make-out： GuoYunfei审核： 万中停Review：Wan Zhongting批准： 王长鹏 Approval：Wang Changpeng中信重工机械股份有限公司质量保证部Quality Assurance Department of CITIC Heavy Industries Co., Ltd 2011.04.10说明：本ITP检验计划为通用检验计划要求。在实际生产过程中，若有与图纸、工艺、合同要求不一致之处，以生产用图纸、工艺、合

2、同要求为准。Note：This ITP is generally used inspection and test plan. In the practical production, if there is any difference or conflict between this ITP and drawings, technique or contract, the drawings. technique and the requirements in contract for production should govern. 中信重工机械股份有限公司质量保证部 Quality A

3、ssurance Department of CITIC Heavy Industries Co., Ltd2011.04.102.4×3.7m球磨机检验计划 ITP of 2.4×3.7m Overflow Ball Mill零部件名称： 进/出料端盖 共 16 页 第 1 页Part : Feed/Discharge end head the 1st page total 16 pages序号No.操作步骤Operation Technique检验项目Inspection Item检验依据Inspection Basis提供文件Submitted Documents检验

4、要求Inspection Requirement用户要求备注Note1冶炼Smelting化学成分Chemical composition图纸、标准Drawing and standard化学成分报告Chemical composition reportR2铸造Casting尺寸、外观Size. appearance图纸、工艺Drawing and technique3热处理Heat treatment温度、时间Temperature, time图纸、标准Drawing, standard热处理曲线Heat treatment curveR4切割试块Specimen making性能试验、拉伸

5、试验Performance testing,Tensile test图纸、标准Drawing, standard机械性能报告Mechanical property reportW/R5喷丸、涂底漆Shot blasting外观Appearance工艺ProcessW非加工面Unmachining sueface6粗加工Rough machining尺寸、粗糙度Size. roughness图纸、工艺Drawing and technique7无损检测NDT超声波探伤UT图纸、标准、合同Drawing standard contractUT报告UT reportW/R零部件名称： 进/出料端盖

6、共 16 页 第 2 页Part : Feed/Discharge end head the 2nd page total 16 pages序号No.操作步骤Operation Technique检验项目Inspection Item检验依据Inspection Basis提供文件Submitted Documents检验要求Inspection Requirement用户要求备注Note8若发现缺陷，需焊补：If some defects are found and welding is needed：8.1开挖缺陷Excavate defects8.2开挖区无损检测NDT to the r

7、epaired areas磁粉探伤或着色探伤MT or PT图纸、标准、合同Drawing standard contract W8.3绘制缺陷图Make out defect map缺陷图Defect mapR8.4缺陷焊补Weld repair温度、焊材、电流Temperature ,welding material and electricity焊补工艺Technique8.5焊补区硬度测试Weld repaired areas hardness test硬度Hardness图纸、标准Drawing and standardW/R8.6焊补区无损检测NDT to the repaired

8、 areas超声波探伤UT图纸、标准、合同Drawing standard contractUT报告UT reportW/R磁粉探伤或着色探伤MT or PT图纸、标准、合同Drawing standard contractMT报告或PT报告MT or PT reportW/R零部件名称：进/出料端盖 共 16 页 第 3 页Part : Feed/Discharge end head the 3rd page total 16 pages序号No.操作步骤Operation Technique检验项目Inspection Item检验依据Inspection Basis提供文件Submitt

9、ed Documents检验要求Inspection Requirement用户要求备注Note8.7退火处理(anneal) Heat treatment温度、时间Temperature and time工艺Technique9半精加工Semi-final machining尺寸、粗糙度Size and roughness图纸、工艺Drawing and technique10无损检测NDT磁粉探伤MT图纸、标准、合同Drawing standard contractMT报告MT reportW/R11精加工Finish machining尺寸、粗糙度Size and roughness图纸

10、、工艺Drawing and technique尺寸报告Dimension reportH/R12无损检测NDT磁粉探伤MT图纸、标准、合同Drawing standard contractMT报告MT reportH/R13涂装前清理Clean the surface before painting表面清理Surface cleaning图纸、工艺、标准Drawing 、technique、standardW14涂装Painting色调、漆膜厚度Color, paint film thickness工艺process涂装报告 Painting reportW/R注明: H-停止检查点 W-见

11、证点 R-验证检查报告Note: H-hold points W-witness points R-report of test零部件名称： 轴齿轮 共 16 页 第 4 页Part : Shaft gear the 4th page total 16pages序号No.操作步骤Operation Technique检验项目Inspection Item检验依据Inspection Basis提供文件Submitted Documents检验要求Inspection Requirement用户要求备注Note1验证材料Test the material化学成分Chemical composit

12、ion图纸 标准Drawing and standard化学成分报告Chemical composition reportR2锻造Forging尺寸、外观Size and appearance图纸、工艺Drawing and technique3锻后热处理Heat treatment after forging温度、时间Temperature and time工艺、标准Technique and standard热处理曲线Heat treatment curveR4粗加工Rough machining尺寸、粗糙度Size and roughness图纸、工艺Drawing and techni

13、que5无损检测NDT超声波探伤UT图纸、标准、合同Drawing standard contractUT报告UT reportH/R6正火处理Normal heat treatment温度、时间Temperature and time工艺、标准Technique and standard热处理曲线Heat treatment curveR7半精加工Semi-finishing尺寸、粗糙度Dimension and roughness图纸、工艺Drawing and technique8无损检测NDT超声波探伤UT图纸、标准、合同Drawing standard contractUT报告UT

14、reportH/R零部件名称：轴齿轮 共 16 页 第 5 页Part : Shaft gear the 5th page total 16 pages序号No.操作步骤Operation Technique检验项目Inspection Item检验依据Inspection Basis提供文件Submitted Documents检验要求Inspection Requirement用户要求备注Note9热处理Heat treatment硬度Hardness图纸、标准Drawing, standard硬度报告Hardness reportW/R10精加工Finishing尺寸、粗糙度Dimens

15、ion and roughness图纸、工艺Drawing and technique尺寸报告Dimension reportH/R11齿形加工Tooth profile machining齿厚/公法线、粗糙度Tooth thickness/ length of common normal， roughness图纸Drawing尺寸报告Dimension reportH/R12无损检测NDT磁粉探伤MT图纸、标准、合同Drawing standard contractMT报告MT reportH/R13涂装Painting色调、漆膜厚度Color, paint film thickness工艺

16、process涂装报告 Painting reportW/R注明: H-停止检查点 W-见证点 R-验证检查报告Note: H-hold points W-witness points R-report of test零部件名称：大齿轮 共 16 页 第 6 页Part: Gear the 6th page total 16 pages序号No.操作步骤Operation Technique检验项目Inspection Item检验依据Inspection Basis提供文件Submitted Documents检验要求Inspection Requirement用户要求备注note1冶炼Sm

17、elting化学成分Chemical composition图纸、标准Drawing and standard化学成分报告Chemical composition reportR2铸造Casting尺寸、外观Size. appearance图纸、工艺Drawing and technique3热处理Heat treatment温度、时间Temperature, time图纸、工艺Drawing, process热处理曲线Heat treatment curveR4切割试块Specimen making性能试验、拉伸试验Performance testing,Tensile test图纸、标准D

18、rawing, standard机械性能报告Mechanical property reportW/R5喷丸、涂底漆Shot blasting外观Appearance工艺processW非加工面Unmachining sueface6粗加工Rough machining尺寸、粗糙度Size. roughness图纸、工艺Drawing and technique7无损检测NDT超声波探伤UT图纸、标准、合同Drawing standard contractUT报告UT reportH/R8若发现缺陷，需焊补：If some defects are found and welding is ne

19、eded：零部件名称：大齿轮 共 16 页 第 7 页Part: Gear the 7th page total 16 pages序号No.操作步骤Operation Technique检验项目Inspection Item检验依据Inspection Basis提供文件Submitted Documents检验要求Inspection Requirement用户要求备注note8.1开挖缺陷Excavate defects8.2开挖区无损检测NDT to the repaired areas磁粉探伤或着色探伤MT or PT图纸、标准、合同Drawing standard contract

20、W8.3绘制缺陷图Make out defect map缺陷图Defect mapR8.4缺陷焊补Weld repair温度、焊材、电流Temperature, welding material and electricity焊补工艺Technique8.5焊补区无损检测Non-destructive inspection of repair welding area超声波探伤UT图纸、标准、合同Drawing standard contractUT报告UT reportW/R8.6焊补区硬度测试Hardness test on repair welding areas磁粉探伤MT图纸、标准、

21、合同Drawing standard contractMT报告MT report W/R硬度Hardness图纸、标准 Drawings and standardsW/R零部件名称：大齿轮 共 16 页 第 8 页Part: Gear the 8th page total 16 pages序号No.操作步骤Operation Technique检验项目Inspection Item检验依据Inspection Basis提供文件Submitted Documents检验要求Inspection Requirement用户要求备注note9热处理Heat treatment温度、时间、硬度Tem

22、perature, time, hardness图纸、标准Drawing, standard热处理曲线、硬度报告Heat treatment curve, Hardness reportR10半精加工Semi-finishing尺寸、粗糙度Dimension and roughness图纸、工艺Drawing and technique11无损检测NDT超声波探伤、磁粉探伤UT、MT图纸、标准、合同Drawing standard contractUT报告UT reportH/R12精加工Finishing尺寸、粗糙度Dimension and roughness图纸Drawing尺寸报告Di

23、mension reportH/R13齿形加工Tooth profile machining齿厚、粗糙度Tooth thickness and roughness图纸Drawing尺寸报告Dimension reportW/R14无损检测NDT磁粉探伤MT 图纸、标准、合同Drawing standard contractMT报告MT reportH/R注明: H-停止检查点 W-见证点 R-验证检查报告Note: H-hold points W-witness points R-report of test零部件名称：筒体法兰 共 16 页 第 9 页Part: Shell Flange t

24、he 9th page total 16 pages序号No.操作步骤Operation Technique检验项目Inspection Item检验依据Inspection Basis提供文件Submitted Documents检验要求Inspection Requirement用户要求备注Note1验证材料Test the material化学成分Chemical composition图纸、标准Drawing. standard化学成分报告Chemical composition reportR2铸造Forging尺寸、外观Size and appearance图纸、工艺Drawing

25、 and technique3正火+回火Normalizing and tempering温度、时间Temperature, time图纸、标准Drawing, standard热处理曲线Heat treatment curveR4切割试块Specimen making性能试验、拉伸试验Performance, Tensile test图纸、标准Drawing, standard机械性能报告Mechanical property reportW/R5粗加工Rough machining尺寸、粗糙度Size and roughness图纸、工艺Drawing and technique6无损检测

26、NDT超声波探伤UT图纸、工艺Drawing and techniqueUT报告UT reportH/R7若发现缺陷，需焊补：If some defects are found and welding is needed：7.1开挖缺陷Excavate defects7.2开挖区无损检测NDT to the repaired areas磁粉探伤或着色探伤MT or PT图纸、标准、合同Drawing standard contract MT报告或PT报告MT or PT reportW零部件名称：筒体法兰 共 16 页 第 10 页Part: Shell Flange the 10th pag

27、e total 16 pages序号No.操作步骤Operation Technique检验项目Inspection Item检验依据Inspection Basis提供文件Submitted Documents检验要求Inspection Requirement用户要求备注Note7.3绘制缺陷图Make out defect map缺陷图Defect mapR7.4缺陷焊补Weld repair温度、焊材、电流Temperature ,welding material and electricity焊补工艺Technique7.5焊补区无损检测NDT to the repaired are

28、as超声波探伤UT图纸、标准、合同Drawing standard contractUT报告UT reportW/R磁粉探伤或着色探伤MT or PT图纸、标准、合同Drawing standard contractMT报告或PT报告MT or PT reportW/R7.6焊补区硬度测试Weld repaired areas hardness test硬度Hardness图纸、标准Drawing and standardW/R7.7退火处理(anneal) Heat treatment温度、时间Temperature and time工艺Technique8精加工Semi-final mac

29、hining尺寸、粗糙度Size and roughness图纸、工艺Drawing and technique9无损检测NDT磁粉探伤MT图纸、标准、合同Drawing standard contractMT报告MT reportW/R注明: H-停止检查点 W-见证点 R-验证检查报告Note: H-hold points W-witness points R-report of test零部件名称: 筒体 共 16页 第 11 页Part: Shell the 11th page total 16 pages序号No.操作步骤Operation Technique检验项目Inspecti

30、on Item检验依据Inspection Basis提供文件Submitted Documents检验要求Inspection Requirement用户要求备注Note1原材料Raw material钢板材质Steel plate material图纸Drawing钢板材质证明书Steel material quality certificateR2钢板无损检测NDT to steel plates超声波探伤（UT）UT图纸、工艺Drawing and techniqueUT报告UT reportW/R3下料、坡口加工Lay off and chamfer machining尺寸、外观Si

31、ze and appearance图纸、工艺Drawing and techniqueW4坡口无损检测Chamfer NDT磁粉探伤（MT）MT图纸、工艺Drawing and techniqueMT报告MT reportW/R5钢材（炉号）确认To make mark on the plates for acceptance钢材编号Number of plates图纸、工艺Drawing, processW6滚圆Rolling尺寸、外观Size and appearance图纸、工艺Drawing and technique7筒体焊接Shell welding尺寸、外观Size and ap

32、pearance图纸、工艺Drawing and technique8焊缝无损检测Weld seam NDT超声波探伤（UT）、磁粉探伤（MT）UT、MT图纸、标准、合同Drawing standard contractUT报告、MT报告UT report、MT reportW/R9筒体退火Shell annealing温度、时间Temperature and time工艺Technique报告ReportR零部件名称: 筒体 共 16页 第 12 页Part: Shell the 12th page total 16 pages序号No.操作步骤Operation Technique检验项目

33、Inspection Item检验依据Inspection Basis提供文件Submitted Documents检验要求Inspection Requirement用户要求备注Note10焊缝无损检测Weld seam NDT超声波探伤（UT）、磁粉探伤（MT）UT、MT图纸、标准、合同Drawing standard contractUT报告、MT报告UT report、MT reportW/R11喷砂、涂底漆Shot blasting、Painting外观Appearance工艺processW钢板表面Steel plate surface12筒体精加工Shell machining尺

34、寸、粗糙度Size and roughness图纸Drawing尺寸报告Dimension reportH/R13无损检测NDT磁粉探伤MT图纸、标准、合同Drawing standard contractMT报告MT reportW/R14涂装 Painting色调、漆膜厚度Color, paint film thickness工艺process涂装报告 Painting reportW/R注明: H-停止检查点 W-见证点 R-验证检查报告Note: H-hold points W-witness points R-report of test零部件名称：轴承座、轴承盖 共 16 页 第

35、13 页Part: Chock、Cover the 13th page total 16 pages序号No.操作步骤Operation Technique检验项目Inspection Item检验依据Inspection Basis提供文件Submitted Documents检验要求Inspection Requirement用户要求备注Note1验证材料Test the material化学成分Chemical composition图纸、标准Drawing. standard化学成分报告Chemical composition reportR2性能试验Specimen making性能

36、试验、拉伸试验Performance, Tensile test图纸、标准Drawing, standard机械性能报告Mechanical property reportW/R3喷丸、涂底漆Shot blasting、Painting外观Appearance工艺processW非加工面Unmachining sueface4精加工Semi-final machining尺寸、粗糙度Size and roughness图纸、工艺Drawing and techniqueW/R5涂装 Painting色调、漆膜厚度Color, paint film thickness工艺process涂装报告

37、Painting reportW/R注明: H-停止检查点 W-见证点 R-验证检查报告Note: H-hold points W-witness points R-report of test零部件名称：轴承密封件 共 16页 第 14 页Part: seal the 14th page total 16 pages序号No.操作步骤Operation Technique检验项目Inspection Item检验依据Inspection Basis提供文件Submitted Documents检验要求Inspection Requirement用户要求备注Note1验证材料Test the

38、material化学成分Chemical composition图纸、标准Drawing. standard化学成分报告Chemical composition reportR4精加工Semi-final machining尺寸、粗糙度Size and roughness图纸、工艺Drawing and techniqueW/R5涂装 Painting色调、漆膜厚度Color, paint film thickness工艺process涂装报告 Painting reportW/R注明: H-停止检查点 W-见证点 R-验证检查报告Note: H-hold points W-witness points R-report of test零部件名称：装配 共 16 页 第 15页Part: Assambly the 15th page total 16 pages序号No.操作步骤Operation Technique检验项目Inspection Item检验依据Inspection Basis提供文件Submitted Documents检验要求Inspection Requirement用户要求备注No