西门子培训教程手册合集simotics s1fl6伺服电机

1、sSIMOTICS S-1FL6 Servo MotorsInstallation Guide09/20151 Safety instructions1.1 General safety instructionsww© Siemens AG 2013-2015DANGERDanger to life due to live parts and other energy sourcesDeath or serious injury can result when live parts are touched.· Only work on electrical devices

2、when you are qualified for this job.· Always observe the country-specific safety rules. Generally, six steps apply when establishing safety:1. Prepare for shutdown and notify all those who will be affected by the procedure.2. Disconnect the machine from the supply.- Switch off the machine.- Wai

3、t until the discharge time specified on the warning labels has elapsed.- Check that it really is in a no-voltage condition, from phase conductor to phase conductor and phase conductor to protective conductor.- Check whether the existing auxiliary supply circuits are de-energized.- Ensure that the mo

4、tors cannot move.3. Identify all other hazardous energy sources, e.g. compressed air, hydraulic systems, water.4. Isolate or neutralize all hazardous energy sources by closing switches, grounding or short-circuiting or closing valves, for example.5. Secure the energy sources against switching on aga

5、in.6. Ensure that the machine is completely interlocked. After you have completed the work, restore the operational readiness in the inverse sequence.91HMI.comWARNINGDanger to life through a hazardous voltage when connecting an unsuitable power supplyDeath or serious injury can result when live part

6、s are touched in the event of a fault.· Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV-(Protective Extra Low Voltage) output voltages for all connections and terminals of the electronics modules.WARNINGDanger to life when live parts are touched on damaged motors/de

7、vicesImproper handling of motors/devices can cause damage. For damaged motors/devices, hazardous voltages can be present at the enclosure or exposed components; if touched, this can result in death or severe injury.· Ensure compliance with the limit values specified in the technical data during

8、 transport, storage and operation.· Do not use any damaged motors/devices.WARNINGDanger to life through electric shock due to unconnected cable shieldsHazardous touch voltages can occur through capacitive cross-coupling due to unconnected cable shields.· As a minimum, connect cable shields

9、 and the conductors of power cables that are not used (e.g. brake cores) at one end at the grounded housing potential.WARNINGDanger to life due to electric shock when not groundedFor missing or incorrectly implemented protective conductor connection for devices with protection class I, high voltages

10、 can be present at open, exposed parts, which when touched, can result in death or severe injury.· Ground the device in compliance with the applicable regulations.WARNINGDanger to life due to electric shock when opening plug connections in operationWhen opening plug connections in operation, ar

11、cs can result in severe injury or death.· Only open plug connections when the equipment is in a no-voltage state, unless it has been explicitly stated that they can be opened in operation.WARNINGDanger to life due to fire spreading if housing is inadequateFire and smoke development can cause se

12、vereal injury or material damage.· Install devices without a protective housing in a m control cabinet (or protect the device by anotherequivalent measure) in such a way that contact with fire is prevented.· Ensure that smoke can only escape via controlled and monitored paths.WARNINGDanger

13、 to life through unexpected movement of machines when using mobile wireless devices or mobile phonesUsing mobile wireless devices or mobile phones with a transmitter power > 1 W closer than approx. 2 m to the components may cause the devices to malfunction, influence the functional safety of mach

14、ines therefore putting people at risk or causing material damage.· Switch the wireless devices or mobile phones off in the immediate viciof the components.WARNINGDanger to life due to the motor catching fire in the event of insulation overloadThere is higher stress on the motor insulation throu

15、gh a ground fault in an IT system. If the insulation fails, it is possible that death or severe injury can occur as a result of smoke and fire.· Use a monitoring device that signals an insulation fault.· Correct the fault as quickly as possible so the motor insulation is not overloaded.WAR

16、NINGDanger to life due to fire if overheating occurs because of insufficient ventilation clearancesInadequate ventilation clearances can cause overheating of components with subsequent fire and smoke. This can cause severe injury or even death. This can also result in increased downtime and reduced

17、service lives for devices/systems.· Ensure compliance with the specified minimum clearance as ventilation clearance for the respective component.The information can be found in the dimension drawings or in the "Product specific safety instructions" at the start of the respective secti

18、on.WARNINGDanger to life when safety functions are inactiveSafety functions that are inactive or that have not been adjusted accordingly can cause operational faults on machines that could lead to serious injury or death.· Observe the information in the appropriate product documentation before

19、commissioning.· Carry out a safety inspection for functions relevant to safety on the entire system, including all safety-related components.· Ensure that the safety functions used in your drives and automation tasks are adjusted and activated through appropriate parameterizing.· Run

20、a function test.· Only put your plant into live operation once you have guaranteed that the functions relevant to safety are running correctly.s1.3 Handling electrostatic sensitive devices (ESD)Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules or devi

21、ces that may be damaged by either electric fields or electrostatic discharge.1.4 Residual risks of power drive systemsww1.2 Safety instructions for electromagnetic fields (EMF)© Siemens AG 2013-2015WARNINGDanger to life from electromagnetic fields Electromagnetic fields (EMF) are generated by t

22、he operation of electrical power equipment such asResidual risks of power drive systemsThe control and drive components of a drive system are approved for industrial and commercial use in industrial line supplies. Their use in public line supplies requires a different configuration and/or additional

23、 measures.These components may only be operated in closed housings or in higher-level control cabinets with protective covers that are closed,hen all of the protective devices are ponents may only be handled by qualified and trainedtechnicalnel who are knowledgeable and observe all of the sa

24、fety instructions on the components and in the associated technical user documentation.When assessing the machine's risk in accordance with the respective local regulations (e.g., EC Machinery Directive), the machine manufacturer must take into account the following residual risks emanating from

25、 the control and drive components of a drive system:1. Unintentional movements of driven machine components during commissioning, operation, maintenance, and repairs caused by, for example,- Hardware and/or software errors in the sensors, control system, actuators, and cables and connections- Respon

26、se times of the control system and of the drive- Operation and/or environmental conditions outside the specification- Condensation/conductive contamination- Parameterization, programming, cabling, and installation errors- Use of wireless devices/mobile phones in the immediate vici of the control sys

27、tem- External influences/damage2. In the event of a fault, exceptionally high temperatures, including an open fire, as well as emissions of light, noise, particles, gases, etc. can occur inside and outside the drive, e.g.:- Component failure- Software errors- Operation and/or environmental condition

28、s outside the specification- External influences/damageDrives of the Open Type/IP20 degree of protection must be installed in a mcontrol cabinet (or protected by another equivalent measure) such that contact with fire inside and outside the drive is not poss ble.3. Hazardous shock voltages caused by

29、, for example,- Component failure- Influence during electrostatic charging- Induction of voltages in moving motors- Operation and/or environmental conditions outside the specification- Condensation/conductive contamination- External influences/damageNOTICEDamage through electric fields or electrosta

30、tic dischargeElectric fields or electrostatic discharge can cause malfunctions through damaged individual components, integrated circuits, modules or devices.· Only pack, store, transport and send electronic components, modules or devices in their original packaging or in other suitable materia

31、ls, e.g conductive foam rubber of aluminum foil.· Only touch components, modules and devices when you are grounded by one of the following methods:- Wearing an ESD wrist strap- Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring· Only place electronic components

32、, modules or devices on conductive surfaces (table with ESD surface, conductive ESD foam, ESD packaging, ESD transport container).transformers, converters or motors.People with pacemakers or implants are at a special risk in the immediate viciof these devices/systems.· Ensure that thes involved

33、 are the necessary distance away (minimum 2 m).NOTEImportant safety notices for Safety Integrated functionsIf you want to use Safety Integrated functions, you must observe the safety notices in the Safety Integrated chapters.WARNINGDanger of an accident occurring due to missing or illegible warning

34、labelsMissing or illegible warning labels can result in accidents involving death or serious injury.· Check that the warning labels are complete based on the documentation.· Attach any missing warning labels to the components, in the national language if necessary.· Replace illegible

35、warning labels.WARNINGDanger to life from permanent magnet fieldsEven when switched off, electric motors with permanent magnets represent a potential risk fors with heart pacemakers or implants if they are close to converters/motors.· If you are such a(with heart pacemaker or implant) then keep

36、 a minimum distance of 2 m.· When transporting or storing permanent magnet motors always use the original packing materials with the warning labels attached.· Clearly mark the storage locations with the appropriate warning labels.· IATA regulations must be observed when transported by

37、 air.91HMI.WARNINGInjury caused by moving parts or those that are flung outTouching moving motor parts or drive output elements andclooosme motor parts that are flung out (e.g. feather keys)operation can result in severe injury or death.· Remove any loose parts or secure them so that they canno

38、t be flung out.· Do not touch any moving parts.· Safeguard all moving parts using the appropriate safety guards.WARNINGDanger to life due to fire as a result of overheating caused by incorrect operationWhen incorrectly operated and in the case of a fault, the motor can overheat resulting i

39、n fire and smoke. This can result in severe injury or death. Further, excessively high temperatures destroy motor components and result in increased failures as well as shorter service lives of motors.· Operate the motor according to the relevant specifications.· Only operate the motors in

40、 conjunction with effective temperature monitoring.· Immediately switch off the motor if excessively high temperatures occur.CAUTIONRisk of injury due to touching hot surfacesIn operation, the motor can reach high temperatures, which can cause burns if touched.· Mount the motor so that it

41、is not access ble in operation.· When maintenance is required allow the motor to cool down before starting any work.· Use the appropriatenel protection equipment, e.g. gloves.s1.5 Warning labels3Mechanical installation2Installation environmentww© Siemens AG 2013-2015Ambient temperatur

42、e.91HMI.com· Operation:- Low inertia motor: 0°C to 40°C- High inertia motor: 0°C to 40°CNote: When the surrounding temperature is between 30 °C and 40 °C, the 1FL605 motors and1FL609 motors with brake will have a power derating of 10%.· Storage:- Low inertia m

43、otor: -20°C to 65°C- High inertia motor: -15°C to 65°CAmbient humidity· Operation: 90% RH (non-condensing at 30°C)· Storage: 90% RH (non-condensing at 30°C)Operation altitude 1000 mVibration 49 m/s2Shock· Continuous axial shock: 25 m/s2· Continuous r

44、adial shock: 50 m/s2· Short-term (6 ms) shock: 250 m/s2Lifting a motor (for high inertia motor only)WARNINGDeath or injuries by unresolved burdensAt the transport the motor can cause death or injuries by unchecked movements.· Use lifting equipments and load suspension devices which are onl

45、y interpreted for the burden of the motor and intact.· Do not stay under and in the jib range of unresolved burdens.· Safeguard the motor against rolling away at the side when removing.· Do not lift a motor by pulling the cables.NOTICEt overtighten the eyebolts of 1FL609 motors.·

46、 For 1FL609 motors, the eyebolts must be manually screwed in completely.· Lift 1FL609 motors at the eyebolts.Installing a key (optional)WARNINGInjuries by an ejected keyWhen a motor using a key is running, the fitted key on the shaft may be ejected, which can causeal injuries. The fitted key on

47、 the shaft must be firmly secured to prevent them from being flung out.NOTICEFor the motor using a key (), the key is preinstalled on the shaft extension. When reinstalling it, do not strike the key slot ().Mounting a motorWARNINGal injuries and material damages by the drop of a verticalaxisWhen a s

48、ervo motor with a brake is used as a vertical axis, the axis will drop if the positive and negative poles of the 24 V DC power supply for the servo drive are connected inversely. Unexpected drop may causeal injuries and material damages.Before commissioning, mechanical end stops should be fixed at t

49、he end of the absolute traversing range of the machine axis in prevention of an unexpected drop. In addition, make sure that the 24 V DC power supply is correctly connected.Warning labels on servo motorsDo not strike the shaft end or the keyway.The surface temperature of the motor may exceed 80°

50、;C. Do not touch the hot surfaces.Warning labels in this documentIndicates that death, severeal injuries or material damages may result if proper precautions are not taken.Indicates the actions that must not be performed.Magnetic fieldNOTICETo avoid magnetic interference to the absolute encoder, do

51、not use electromagnetic devices near the absolute encoder, such as electromagnetic memory sticks, memory cards, and key cards.Keep the servo motor with an absolute encoder at least 15 mm away from the devices that produce a magnetic field stronger than 10 mT.Protection class· A motor with fitte

52、d connectors has a protection class of IP65 (dust-tight and water jetting proof). The shaft opening () is protected with an oil seal.· To guarantee adequate protection, use specified connectors () when wiring.4. Electrical, magnetic and electromagnetic fields generated in operation that can pos

53、e a risk to people with a pacemaker, implants or mreplacement joints, etc., if they are too close.5. Release of environmental pollutants or emissions as a result of improper operation of the system and/or failure to dispose of components safely and correctly.NOTEThe components must be protected agai

54、nst conductive contamination (e.g. by installing them in a control cabinet with degree of protection IP54 according to IEC 60529 or NEMA 12).Assuming that conductive contamination at the installation site can definitely be excluded, a lower degree of cabinet protection may be permitted.For more info

55、rmation about residual risks of the components in a drive system, see the relevant sections in the technical user documentation.s4Electrical installationww© Siemens AG 2013-2015WARNINGal injuries by hazardous voltage and unregulated moveIf you connect the cables with the power supply switched o

56、n, it may causeal injuries by a hazardous voltage and unregulated move from the motor.· Switch off the power supply.· Make sure that there are no voltage conditions.· Prevent the energy sources from switching on again.Before connectingBefore connecting the cables, you must take necess

57、ary ESD protection measures,e.g. wearing an ESD wrist strap, ESD gloves, and ESD clothes.Connecting sequenceNOTICEDo not put much stress upon cables or connectors while wiring.The minimum cable bending radiusesare listed as follows:The minimum dynamic bending radiusof all cables is 155 mm.Connect th

58、e cables in the following order:1. Encoder cable ()2. Brake cable ()3. Power cable ()Connecting the encoder cableNOTICEDo not touch the encoder pins at the motor with naked hands to avoid being contaminated.For the low inertia motor with shaft-height 50 mm, the incremental encoder cable connector has two notches.For the high inertia motor, the absolute encoder cable connector () has three notches. The incremental encoder cable connector () has two notches.TypeRadiusPower cable6 x o