PCB工序产能工序明细

1、xxxxxxxxxxxx电电子子工工序序产产能能工工艺艺定定额额工序设 备型 号平均单枚面积M2（目前）生产效率（枚/MIN)平均单枚面积M2（目标1）生产效率（枚/MIN)平均单枚面积M2（目标2）生产效率（枚/MIN)单位及说明设备数量日有效工作时间min说 明日产能（目前）M2日产能（目标1）M2日产能（目标2）M2合计月有效工作天数说 明月产能（目前）M2月产能（目标1）M2月产能（目标2）M2合计开料整料烘箱台湾志圣SCMO-8WS0.162.80.22.80.252.8以板厚1.6MM,周期240MIN/次(800枚/箱）11280烘箱升温、降温：20MIN/次，计160MIN57

2、3.44716.889630满 产17203.22150426880整料烘箱宁波0.165.40.25.40.255.4以板厚1.6MM,周期240MIN/次(1500枚/箱）11280烘箱升温、降温：20MIN/次，计160MIN1105.921382.4172830满 产(老烘箱目前基本闲置状态)33177.64147251840倒角机台湾捷惠JH-1700.1612.50.212.50.2512.5板厚1.6MM ，20枚/叠(倒四边）11350吃饭时间90MIN270033754218.7530满 产81000101250126562.5剪板机1300MM/0.01mm1台0.162.

3、50.22.50.252.5裁切两边，0.6MIN/刀，2.5枚/MIN21350吃饭时间90MIN108013501687.529月保养313203915048937.5剪板机1300MM0.162.50.22.50.252.5裁切两边，0.6MIN/刀，2.5枚/MIN21350吃饭时间90MIN108013501687.529月保养313203915048937.5修边机日本庄田0.166.20.25.60.255.16M/MIN速度 (修两次）11350吃饭时间90MIN1339.215121721.2529月保养38836.84384849916.25修边机腾龙0.151.60.21

4、.40.251.33M/MIN速度 (修四次）11350吃饭时间90MIN324378438.7529月保养93961096212723.75修边机台湾捷惠0.1MM0.1630.230.2533 枚/MIN11350吃饭时间90MIN6488101012.529月保养187922349029362.5内层贴膜前处理香港宇宙0.165.40.24.90.254.5速度按2.6M/MIN计算11200主要考量与压膜机速度匹配问题1036.81176135028保养加转班29030.43292837800自动贴膜机日本HAKUTO0.165.20.24.70.254.3速度按2.5M/MIN计算1

5、1150主要考量换型号次数较多956.810811236.2528保养加转班26790.43026834615曝光机5KW日本ORC0.1620.220.25241200主要考量抽检/首枚等待时间15361920240028保养加转班430085376067200内层蚀刻线台湾亚智（蓝盾大修)/设备闲置1/#VALUE!#VALUE!#VALUE!/#VALUE!#VALUE!#VALUE!DES香港宇宙3m/min0.165.80.25.20.254.8速度按2.8M/MIN计算11260每班保养45MIN,主要考量抽检等待时间1169.281310.4151228保养加转班 32739.8

6、436691.242336CCD/AOICCD标靶机台湾竟辉0.1620.220.252钻多层板内层孔: 4孔/枚11350首板调试及吃饭时间43254067529保养加转班125281566019575CCD标靶机台湾竟辉0.1620.220.252钻多层板内层孔: 4孔/枚11350首板调试及吃饭时间43254067529保养加转班125281566019575AOI(国产)恒达0.160.870.20.870.250.87每枚有2面检验11140更换品种用时180min/天158.688198.36247.9528保养加转班 4443.2645554.086942.6AOI(进口)以色列

7、康代Orion828 0.161.250.21.250.251.25每枚有2面检验11140更换品种用时180min/天228285356.2528保养加转班638479809975压制半固化片剪板机1200MM0.1650.250.255300片/60MIN11260吃放90MIN,保养90MIN10081260157530满 产302403780047250黑化线绿柱石翻新0.161.60.21.60.251.616枚/10MIN11260加药水60MIN,换水30MIN，吃饭90MIN322.56403.250428半个月大保养一次9031.6811289.614112烘箱新州翻新0.1

8、610.210.25164枚/60MIN11440满产230.428836028与黑化线同步生产6451.2806410080烘箱志圣0.1620.220.252128枚/60MIN11440满产460.857672028与黑化线同步生产12902.41612820160真空箱上海实验0.162.10.22.10.252.1平均一台放置2000片,720MIN一周期,一天平均1.5周期71080720MIN一周期，一天平均1.5周期2540.163175.2396930满 产76204.895256119070X-RAY标靶机日本精工MMX-8800.1620.220.252120枚/60MI

9、N11290上下班保养时间60MIN ,吃饭90MIN412.851664528半个月大保养一次11558.41444818060X-RAY标靶机日本精工MMX-8080.1610.210.25160枚/60MIN11290上下班保养时间60MIN ,吃饭90MIN206.4258322.528半个月大保养一次5779.272249030压机活全(102热+1冷）0.160.630.20.630.250.63175MIN/周期110枚/周期普通参数21440连续生产290.304362.88453.629半个月大保养一次8418.816 10523.5213154.4压机BUKE(61热+1冷

10、）0.160.210.20.210.250.21140MIN/周期30枚/周期普通参数11440连续生产48.38460.4875.629半个月大保养一次1403.1361753.922192.4压机LAFA(62热+1冷）0.160.390.20.390.250.39140MIN/周期54枚/周期普通参数21440连续生产179.712224.64280.829半个月大保养一次5211.6486514.568143.2钻孔钻机6轴大族0.160.320.20.320.250.323叠钻，每CYCLE时间以57MIN,上下板3MIN/次，换型号 6个/天41254保养30MIN,换型号90MI

11、N,上下板66MIN256.8192 321.024401.2829月保养转班 7447.7568 9309.69611637.12CCD/AOI钻机6轴瑞士POSALUX 0.160.320.20.320.250.323叠钻，每CYCLE时间以57MIN,上下板3MIN/次，换型号 6个/天11254保养30MIN,换型号90MIN,上下板66MIN64.204880.256100.3229月保养转班 1861.9392 2327.4242909.28钻机6轴台湾恩德0.160.320.20.320.250.323叠钻，每CYCLE时间以57MIN,上下板3MIN/次，换型号 6个/天112

12、54保养30MIN,换型号90MIN,上下板66MIN64.204880.256100.3229月保养转班 1861.9392 2327.4242909.28钻机6轴日立（达航翻新）0.160.250.20.250.250.253叠钻，每CYCLE时间以57MIN,上下板3MIN/次，换型号 6个/天11254保养30MIN,换型号90MIN,上下板66MIN50.1662.778.37529月保养转班1454.641818.32272.875钻机5轴日立（达航翻新）0.160.250.20.250.250.253叠钻，每CYCLE时间以57MIN,上下板3MIN/次，换型号 6个/天3125

13、4保养30MIN,换型号90MIN,上下板66MIN150.48188.1235.12529月保养转班4363.925454.96818.625钻机4轴瑞士POSALUX /设备精度差，目前生产程编、夹具等辅助材料3/#VALUE!#VALUE!#VALUE!/#VALUE!#VALUE!#VALUE!钻机2轴大族266/夹具、程编生产2/#VALUE!#VALUE!#VALUE!/#VALUE!#VALUE!#VALUE!上PIN机东源0.1650.250.2553叠钻，0.6MIN/次（上PIN)11350/108013501687.530/324004050050625上PIN机瑞士PO

14、SALUX 0.1640.240.2543叠钻，0.75MIN/次（上PIN)11350/8641080135030/259203240040500板电垂直PTH台湾喜泰0.164.660.24.140.254.14周期为9.66MIN,每挂篮40枚（宽度小于406mm可放三列，故目前按每挂篮45枚计）11440连续生产1073.664 1192.321490.426扣除保养4天27915.264 31000.3238750.4一铜台湾喜泰0.165.30.24.660.254周期4.5MIN,单挂10枚11440连续生产1221.121342.08144026扣除保养4天31749.12 3

15、4894.0837440电镀后烘干机深圳科耀0.167.60.26.90.256.3速度3.66M/MIN,板与板间隔40MM11230吃饭时间合计180MIN，保养30MIN1495.681697.41937.2526扣除保养4天38887.6844132.450368.5去毛刺机台湾亚智（蓝盾大修)0.166.20.25.60.255.1速度3.0M/MIN板子间隔50MM11050吃饭时间90MIN，保养60MIN，转板/收板：240MIN1041.611761338.7526扣除保养4天27081.63057634807.5板面去毛刺机蓝盾大修0.166.20.25.60.255.1速

16、度3.0M/MIN,板子间隔50MM11050吃饭时间90MIN，保养60MIN，转板/收板：240MIN1041.611761338.7526扣除保养4天27081.63057634807.5钻孔外层贴膜前处理香港宇宙0.165.40.24.90.254.5为和压膜速度匹配，故速度按2.6M来计11200保养每班45MIN，主要计算压膜换型号时间1036.81176135028保养加换班29030.43292837800前处理意大利IS（蓝盾大修）/闲置1/#VALUE!#VALUE!#VALUE!/#VALUE!#VALUE!#VALUE!曝光机5KW台湾志圣UVE-M500/闲置1台、工

17、程使用1台2/#VALUE!#VALUE!#VALUE!/#VALUE!#VALUE!#VALUE!曝光机5KW日本ORC0.1620.220.252主要考虑与对位速度匹配21320保养按每班60MIN844.81056132028保养加换班23654.42956836960平行光曝光机台湾志圣UVE-M5520.161.80.21.80.251.811320保养加待机时间每班60MIN380.16475.259428保养加转班 10644.4813305.616632外层显影机香港宇宙0.166.20.25.60.255.1按 3M/MIN速度11260保养按每班90MIN1249.9214

18、11.21606.528保养加换班 34997.7639513.644982外层显影机香港宇宙0.165.60.250.254.6按速度2.7M计算11260保养按每班90MIN1128.961260144928保养加换班 31610.883528040572自动贴膜机日本HAKUTO0.165.20.24.70.254.3速度2.5M/MIN来计算11150保养每班45MIN，主要考量换膜时间956.810811236.2528保养加换班26790.43026834615自动贴膜机台湾志圣0.165.80.25.20.254.8速度按2.8M/MIN计算11150保养每班45MIN，主要考量

19、换膜时间1067.21196138028保养加换班29881.63348838640手动贴膜机美国杜邦/主要用来作小量返工板，不计产能1/#VALUE!#VALUE!#VALUE!/#VALUE!#VALUE!#VALUE!图电二铜台湾喜泰0.164.360.23.810.253.27周期5分30秒11440连续生产1004.544 1097.281177.226扣除保养4天（月按30天）26118.144 28529.2830607.2电镀小线绿柱石翻新/闲置1/#VALUE!#VALUE!#VALUE!/#VALUE!#VALUE!#VALUE!电镀后烘干机深圳科耀/外形工序使用1/#VA

20、LUE!#VALUE!#VALUE!/#VALUE!#VALUE!#VALUE!SES线香港宇宙3m/min0.166.20.25.60.255.1速度3M/MIN,板与板间隔40MM11290保养60MIN，吃饭90MIN，1279.681444.81644.7526扣除保养4天（月按30天）33271.6837564.842763.5绿油印刷前处理香港宇宙3m/min0.166.20.25.60.255.1速度以3.0M/MIN计算11350保养每班45MIN1339.215121721.2529保养加转班38836.84384849916.25丝印机东远AT-EW80P0.161.20.

21、21.20.251.221170吃饭90MIN,保养60MIN，调网时间120min449.28561.670229保养加转班 13029.1216286.420358丝印机达震0.161.20.21.20.251.241170吃饭90MIN,保养40MIN，调网时间120min898.561123.2140429保养加转班 26058.2432572.840716丝印机(堵孔型)台湾东远0.1620.220.2522890吃饭90MIN,保养40MIN，调网时间400min（按10个品种/天计）569.671289029保养加转班16518.42064825810预烘烘箱 香港宇宙0.161

22、.360.21.360.251.36周期65MIN,88枚/箱次21280烘箱升温、降温：160MIN557.056696.32870.429保养加转班 16154.624 20193.2825241.6预烘烘箱台湾志圣无尘0.161.020.21.020.251.02周期65MIN,66枚/箱次31280烘箱升温、降温：160MIN626.688783.36979.229保养加转班 18173.952 22717.4428396.8绿油曝光7KW曝光机台湾志圣0.1620.220.25211290吃饭90MIN,保养60MIN412.851664529保养加转班11971.214964187

23、057KW曝光机日本ORC0.1620.220.25231290吃饭90MIN,保养60MIN1238.41548193529保养加转班35913.64489256115后固烘箱 台湾志圣0.160.70.20.70.250.7周期220MIN,150枚/箱次51280烘箱进出板：160MIN716.8896112029保养加转班20787.22598432480后固烘箱 新州翻新0.160.70.20.70.250.7周期220MIN,150枚/箱次11280烘箱进出板：160MIN143.36179.222429保养加转班4157.445196.86496显影线香港宇宙3m/min0.16

24、6.20.25.60.255.1速度： 3M/MIN11350吃饭90MIN1339.215121721.2529保养加转班38836.84384849916.25表面处理热风整平后处理聚晶3m/min0.166.20.25.60.255.1速度： 3M/MIN11140主要考虑与喷锡匹配问题1130.881276.81453.528保养转班31664.6435750.440698热风整平前处理聚晶3m/min0.166.20.25.60.255.1速度： 3M/MIN11140主要考虑与喷锡匹配问题1130.881276.81453.528保养转班31664.6435750.440698喷锡

25、机台湾上帅(大修）0.1640.240.25411140换型号待机时间及除铜729.6912114028保养转班20428.82553631920纯锡喷锡机台湾上帅0.1640.240.25411140换型号待机时间及除铜729.6912114028保养转班20428.82553631920防氧化线香港宇宙1.5m/min0.03220.03220.0322速度：1.5M/MIN，（150*200计）11320每班保养60MIN871.2871.2871.228保养加转班24393.624393.624393.6绿油印刷外形铣机（4头）台湾恩德0.160.480.20.480.250.483叠

26、铣，25MIN/车,换型号6个41100换型号90MIN,保养30MIN,上下板220MIN337.92422.452829月保养及转班9799.6812249.615312铣机（4头）日立（达航翻新）0.160.450.20.450.250.453叠铣，25MIN/车,换型号6个31100换型号90MIN,保养30MIN,上下板220MIN237.6297371.2529月保养及转班6890.4861310766.25铣机（4头）大族0.160.450.20.450.250.453叠铣，25MIN/车,换型号6个11100换型号90MIN,保养30MIN,上下板220MIN79.299123

27、.7529月保养及转班2296.828713588.75铣机（2头）大族/1/目前生产程编等辅助工作#VALUE!#VALUE!#VALUE!/#VALUE!#VALUE!#VALUE!自动V-cut众 思0.160.670.20.670.250.67每枚板以A面12刀，B面12刀计算，板长以600MM计（换面0.17MIN/次），速度以25M/MIN11350吃饭90MIN144.72180.9226.12529月保养及转班4196.885246.16557.625自动V-cut台湾英拓VCM-660PN0.160.80.20.80.250.8每枚板以A面12刀，B面12刀计算，板长以600MM计（换面0.17MIN/次），速度以25M/MIN11350吃饭90MIN172.821627029月保养及转班5011.262647830V-cut机(手动)腾龙0.0330.0330.033手动V-CUT2次(A面与B面）11110吃饭90MIN,换型号4次，240MIN99.999.999.930满产299729972997V-cut机(手动)忠征0.0330.0330.033手动V-CUT 2次（A