锅炉检验试验计划(ITP)

1、循环流化床锅炉检验&试验计划ITP for CFB Boiler Edited by: Huang Xiaoyan编 制: 黄 小 燕Approved by: Zhang Minxian批 准: 张 敏 娴 无锡华光锅炉股份有限公司 WUXI HUAGUANG BOILER CO.,LTD.2011 No.序号Test and Examinations Item测试和检查项Reference Document and Acceptance Norm参考文件及验收标准Format of Record记录形式Inspection检验点WHBCHDSCambodia1.汽包 Drum1.1原

2、材料及焊材质量证明书Quality certificate of raw martial and welding materialJB/T3375质量证明书Quality CertificateHH1.2原材料及焊材入厂验收Entrance inspection of raw martial and welding material.JB/T3375材料入厂检验报告& 材质传递卡Entrance inspection report&Material Travelling SheetHH1.3切割、标识移植Cutting and Material marking transfer

3、ringJB/T3375/RR1.4封头成型 The forming of the head图纸、工艺Drawings & Procedure封头成型记录The forming record of the headWR1.5筒体卷制The Rolling of the shell图纸、工艺Drawings & Procedure检验记录The Inspection recordWW1.6焊接工艺检查welding procedure inspection图纸、工艺Drawings & ProcedureWPS、PQRRR1.7纵、环缝装配、焊接（对接间隙、坡口、尺寸、表

4、面质量等）Fit-up and welding for longitudinal & circumferential weld图纸、工艺Drawings & Procedure检验记录 The Inspection recordWW1.8焊后无损探伤NDE after welding图纸、工艺Drawings & Procedure无损探伤报告NDE report HR1.9划线和钻孔Layout and drilling holes 图纸 Drawings检验记录 The Inspection recordWR1.10装配管接头和下降管Fitting up and w

5、elding nozzles and downcomers图纸、工艺Drawings & Procedure检验记录 The Inspection recordWW1.11焊后无损探伤NDE after welding图纸、工艺Drawings & Procedure无损探伤报告NDE reportHR1.12最终内部及外部焊缝及母材的外观检查Final visual inspection for all welds and materials both internally and externally 图纸、工艺Drawings & Procedure检验记录 Th

6、e Inspection recordHW1.13焊后热处理PWHT热处理工艺Heat treatment procedure热处理报告Heat treatment reportHR1.14水压试验Hydrostatic test水压试验程序Hydraulic test procedure水压试验报告Hydrostatic test reportHH1.15最终尺寸检查Final dimensional inspection图纸 Drawings检验记录 The Inspection recordWW1.16表面清理和油漆Surface preparation and painting表面处理

7、和油漆程序Surface preparation and painting process/WW1.17标记和包装确认Marking & packing verification发货清单Packing list/HW2.集箱Header 2.1钢管材料质保书Quality certificate of steel pipeJB/T3375质量证明书Quality Certificate HR2.2钢管入厂验收 Entrance inspection report of pipe JB/T3375材料入厂检验记录Entrance inspection recordHR2.3集箱管、端盖的

8、下料、钻孔、加工和标记移植Cutting, drilling, machining of headers ends and headers图纸 Drawing/WR2.4装配、焊接集箱本体及端盖Fit-up and welding header to header or header to flat end图纸、工艺Drawings & Procedure检验记录 The Inspection recordWW2.5对接焊缝无损探伤DNE for butt weld 图纸 Drawing检验记录Inspection recordWR2.6焊接管接头Welding nozzles图纸、工

9、艺Drawings & Procedure检验记录Inspection recordWW2.7角焊缝无损探伤DNE of nozzles welds图纸 Drawing无损探伤报告NDE reportRR2.8最终内部及外部焊缝及母材的外观检查Final visual inspection for all welds and materials both internally and externally图纸、工艺Drawings & Procedure检验记录 The Inspection recordHW2.9焊后热处理PWHT热处理工艺Heat treatment pro

10、cedure热处理报告Heat treatment reportHR2.10水压试验Hydrostatic test水压试验程序Hydraulic test procedure水压试验报告Hydrostatic test reportHW2.11表面清理和油漆Surface preparation and painting表面处理和油漆程序Surface preparation and painting process/WW2.12标记和包装确认Marking & packing verification发货清单Packing list/HW3.水冷壁Membrane wall3.1材

11、料质保书Quality certificate of raw martialJB/T3375 质量证明书Quality Certificate HR3.2原材料入厂验收 Entrance inspection report of raw martial JB/T3375材料入厂检验记录Entrance inspection recordHR3.3管子与鳍片焊接Fin and tube welding 图纸、工艺Drawings & Procedure检验记录Inspection recordWW3.4管屏上对开孔部位进行划线Layout the position of opening

12、on the panel 图纸 Drawing检验记录Inspection recordWR3.5弯管Bending tube图纸 Drawing/WW3.6管子装配对接Fit-up & welding tube to tube工艺Procedure检验记录Inspection recordWW3.7对接焊缝无损探伤DNE of butt weld图纸、工艺Drawings & Procedure无损探伤报告NDE reportRR3.8弯管外表面检查（外形尺寸、减薄量、椭圆度等）External surface of bending tube(dimensional, thi

13、ckness reduction, ellipticity )图纸 Drawing检验记录Inspection recordRW3.9通球、水压试验Through ball & Hydrostatic test水压试验程序Hydraulic test procedure水压试验报告Hydrostatic test reportHW3.10水冷壁组片检查 Panel inspection图纸 Drawing检验记录 Inspection recordWW3.11表面清理和油漆Surface preparation and painting表面处理和油漆程序Surface preparat

14、ion and painting process/W W3.12标记和包装确认Marking & packing verification发货清单Packing list/HW4.省煤器Economizer4.1材料质保书Quality certificate of raw martialJB/T3375质量证明书Quality Certificate HR4.2原材料入厂验收 Entrance inspection report of raw martial JB/T3375I材料入厂检验记录Entrance inspection recordHR4.3管子对接焊Tube to tu

15、be welding工艺Procedure检验记录 The Inspection recordWW4.4对接焊缝无损探伤DNE of butt weld图纸Drawings检验记录 The Inspection recordRR4.5弯管外表面检查（外形尺寸、减薄量、椭圆度等）External surface of bending tube(dimensional, thickness reduction, ellipticity )图纸 Drawing检验记录Inspection recordRW4.6装配&焊接管夹Fit-up and weld strap图纸 Drawing/W/

16、4.7焊后无损探伤NDE after welding图纸 Drawings无损探伤报告NDE reportRR4.8焊后热处理( 如需要)PWHT( if necessary)热处理工艺Heat treatment procedure热处理报告Heat treatment reportRR4.9通球、水压试验Through ball & Hydrostatic test水压试验程序Hydraulic test procedure水压试验报告Hydrostatic test reportHW4.10表面清理和油漆Surface preparation and painting表面处理和油

17、漆程序Surface preparation and painting process/WW4.11标记和包装确认Marking & packing verification发货清单Packing list/HW5.过热器Superheater 图纸Drawings5.1材料质保书Quality certificate of raw martialJB/T3375 质量证明书Quality Certificate HR5.2原材料入厂验收 Entrance inspection report of raw martial JB/T3375材料入厂检验记录Entrance inspect

18、ion recordHR5.3管子对接焊Tube to tube welding工艺Procedure检验记录 The Inspection recordWW5.4对接焊缝无损探伤DNE of butt weld图纸Drawings检验记录 The Inspection recordRR5.5弯管外表面检查（外形尺寸、减薄量、椭圆度等）External surface of bending tube(dimensional, thickness reduction, ellipticity )图纸 Drawing检验记录Inspection recordRW5.6装配附件 Fit-up att

19、achment图纸 Drawing/WW5.7焊后无损探伤NDE after welding图纸 Drawings无损探伤报告NDE reportRR5.8焊后热处理( 如需要)PWHT( if necessary)热处理工艺Heat treatment procedure热处理报告Heat treatment reportRR5.9通球、水压试验Through ball & Hydrostatic test水压试验程序Hydraulic test procedure水压试验报告Hydrostatic test reportHW5.10表面清理和油漆Surface preparatio

20、n and painting表面处理和油漆程序Surface preparation and painting process/WW5.11标记和包装确认Marking & packing verification发货清单Packing list/HW6再热器reheater61材料质保书Quality certificate of raw martialJB/T3375 质量证明书Quality Certificate HR6.2原材料入厂验收 Entrance inspection report of raw martial JB/T3375材料入厂检验记录Entrance ins

21、pection recordHR6.3管子对接焊Tube to tube welding工艺Procedure检验记录 The Inspection recordWW6.4对接焊缝无损探伤DNE of butt weld图纸Drawings检验记录 The Inspection recordRR6.5弯管外表面检查（外形尺寸、减薄量、椭圆度等）External surface of bending tube(dimensional, thickness reduction, ellipticity )图纸 Drawing检验记录Inspection recordRW6.6装配附件 Fit-up

22、 attachment图纸 Drawing/WW6.7焊后无损探伤NDE after welding图纸 Drawings无损探伤报告NDE reportRR6.8焊后热处理( 如需要)PWHT( if necessary)热处理工艺Heat treatment procedure热处理报告Heat treatment reportRR6.9通球、水压试验Through ball & Hydrostatic test水压试验程序Hydraulic test procedure水压试验报告Hydrostatic test reportHW6.10表面清理和油漆Surface preparation and painting表面处理和油漆程序Surface preparation and painting process/WW6.11标记和包装确认Marking & packing verification发货清单Packing list/HW7锅炉钢结构 (立柱、横梁、大板梁)Boiler s