HG12焊管机组参数报价--中英文版

1、 HG12高频直缝焊管机组HG12 HIGH-FREQUENCY PIPE MAKING MACHINE技术方案及报价Technical Proposal & Quotation一、 机型MODEL： 12 二、 生产能力：PRODUCE CAPACITY NO.项目(ITEM)数值(WORKING RANGE）REMARK备注1制管外径Outer diameter.6mm40mm2制管壁厚Pipe thickness.0.2mm2.0mm3方管尺寸Square tube size4.5*4.5mm40.5*40.5mm4方管壁厚Square tube thickness0.6mm5制

2、管速度Produce speed20M/min100M/min6制管长度Pipe length4M12M三、 带钢规格：STEEL STRIPS SPECIFICATION序号NO.项目(ITEM)数值(WORKING RANGE)REMARK备注1钢带厚度Thickness of strips0.2mm2.0mm材质: MATERIAL低碳钢Low carbon steel2钢带宽度Width of stripsH1850mm3钢卷外径O.D. of steel coil800mm1200mm4钢卷内径I.D. of steel coil300mm350mm(可定制)5最大卷重Maxi. L

3、oad weight800kgs四、 生产线工艺流程：working flow 原料（带钢卷）开卷储料被动矫平成型轧制高频焊接去除外毛刺喷淋冷却定径、整型粗矫直定尺切断收管、捆扎。Raw material (steel coil) uncoiling material accumulating non-power leveling mill-forming high-frequency welding removing burrs outside of weld seam cooling sizing roughly straightening fixed length cutting run

4、-out table五、 机组各单元设备配置简介：machine parts details1. 手动双边开卷机：Manual uncoiler 本部套的功能是将整卷带钢拆开，为成型机提供所需原料。Structure type: Double-side 180ºrotary manual expanding tightly, which insure steel coil feeding alternatively and make steel strip going into accumulator freely.结构形式Structure type双边交替上料，180°

5、旋转，气动刹车Manual expanding and 180°Rotating, and pneumatic braking钢卷内径I.D. of steel coil300mm350mm(可定制)钢卷外径O.D. of steel coil800mm1200mm钢卷宽度Width of stripsH18mmH80mm钢卷重量Maxi. Load weight800kgs Manual uncoiler 手动上料架2. 储料仓Accumulator (1) 结构：笼式钢板焊接部分带有自动打料和传送系统 Structure: Cage-type plate-welded part

6、with automatic feeding and delivery system. (2)调节方法：手动螺旋调节Adjusting method: Manual spiral adjusting.(3)储存容积：150-300mAccumulating volume:150-300m.3. 成型焊接定径主机：FORMING WELDING AND SIZING MACHINE 成型主机 本部套的功能是利用成型模具轧辊将经过的带钢压制成所需的管坯。Mainly roughly mill-forming steel strip and controlling weld seam.Descrip

7、tion参数/Technical parameters备注remark平辊架Horizontal-roll stands（1）组数 Quantity八组 eight stands（2）龙门架材质Material of horizontal stands精密铸、锻件High-precision cast or forged steel（3）水平辊轴直径Diameter of horizontal shaft40mm（4）、水平辊轴材质Material of horizontal shaft42CrMO立辊座Vertical-roll stand（1）组数Quantity八组eight stand

8、s（2）立辊座材质Material of vertical standsQT60（3）立辊轴直径Diameter of vertical shaft25mm(4）立辊轴材质Material of vertical shaft45#精锻件45# forged steel分动力齿轮箱Driven gearbox（1）组数Quantity八组 Eight gear boxes（2）箱体材质Material of gearboxHT250（3）类型/type螺旋伞齿轮传动Spiral bevel gear(4) 螺旋伞齿轮材质Material of gearbox20CrMnTi（5）齿轮轴材质Mat

9、erial of shaft40Cr动力传递形式Power transmission method万向轴传动至平辊架From universal transmission joint to horizontal roll stands4.导向、挤压、刨疤机构：Guiding and extrude and scraper 本部套的功能是将成型管坯焊缝对中送至挤压机构，使管缝闭合焊接，再用刨刀去除外焊疤，从而得到平整、光滑的焊接表面。One set of guide roll stand for controlling direction of pipe seam to insure pipe

10、seam straightly entering into extruding rollers. One set of extruding roll stand for controlling weld seam to realize successful welding. Two sets of scraper frame for scraping outside weld seam参数/Technical parameters备注/Remark导向型式Guide type土耳其头式，360°旋转Turkish-heads type and 360°rotary焊接型式W

11、elding rolls 二辊挤压/ two welding rollers刨刀座调整型式Scraper stands丝杆调节，快速进退刀Adjusting pole and quickly feeding and exit刨疤装置scraping device 挤压装置Extrude device 导向装置Guiding device 5. 冷却水槽：采用水槽喷淋式使焊接后的管坯得到充分冷却。Cooling tank: Sink and shower installed in machine bed 6. 定径主机：Sizing machine 本部套的功能是将成型冷却后的管坯进行精整型，以

12、达到图纸或用户要求的几何尺寸。This unit is used to finishing tube blank after forming and cooling, so the pipe can reach the requirement of customer.Description参数/Technical parameters备注remark平辊架Horizontal-roll stands（1）组数 Quantity八组 eight stands（2）龙门架材质Material of horizontal stands精密铸、锻件High-precision cast or forg

13、ed steel（3）水平辊轴直径Diameter of horizontal shaft40mm（4）、水平辊轴材质Material of horizontal shaft40CrMO立辊座Vertical-roll stand（1）组数Quantity八组eight stands（2）立辊座材质Material of vertical standsQT60（3）立辊轴直径Diameter of vertical shaft25mm(4）立辊轴材质Material of vertical shaft45#精锻件45# forged steel分动力齿轮箱Driven gearbox（1）组数

14、Quantity八组 Eight gear boxes（2）箱体材质Material of gearboxHT250（3）类型/type螺旋伞齿轮传动Spiral bevel gear(4) 螺旋伞齿轮材质Material of gearbox20CrMnTi（5）齿轮轴材质Material of shaft40Cr动力传递形式Power transmission method万向轴传动至平辊架From universal transmission joint to horizontal roll stands7. 粗矫直装置：Roughly straightening device:功能：进

15、行在线粗矫直，以达到理想的平直度。Function: Straightening pipe online, so the pipe can have the ideal glancing flatnessRoughly straightening device:Type: Turks head type, 2 rolls single side one sets结构：土耳其头式， 两辊单边 一组参数/Technical parameters备注/Remark（1）、矫直辊座形式Straightening stands type土耳其头式，可作360°旋转Turks head type

16、, and 360°rotary（2）、矫直辊轴直径Diameter of straightening shaft30mm（3）、矫直辊轴材质Material of straightening shaft40Cr8. 主传动: Main driven motor 参数/Technical parameters备注/Remark主电机型号、功率Main driven motor powerZ4 37KW减速机型号Reducer modelZLY160 主传动main driven motor9.电脑锯：Computer cutting saw本部套的功能是将成品管按客商要求锯切成所需的

17、长度。Usage: Cutting online as per setting length 型 式/TYPE电脑控制CNC controller（1）、最大切断直径Cutting Maxi. Diameter40mm（2）、最大切断厚度Cutting Maxi. Wall-thickness2.0mm（3）、锯切长度及尺寸精度Cutting errorL=412m, ±3.0（4）、锯切驱动型式Cutting driven type气动起、落锯 (Pneumatic controlled )（5）、拖动电机Driving motor11KW（6）、锯切电机Cutting motor

18、4KW（7）、锯切速度Cutting speed最快（Max）：100M/min Computer cutting saw 电脑锯10.落管架：功能是输送定尺锯切的成品钢管。Run-out table: Used to convey the finished pipe after cutting 落料方式：双边落料 Discharge type: double side kick out 落管架 Run out table11.固态高频感应加热焊机：150KW Solid-state High-frequency welder 本机组配套的高频为固态 150 KW。The power of s

19、olid state H.F. welder is 100KW.DescriptionComposition组成Qty.150kW solid state H.F. welder150KW固态高频焊机(一套 one unit)Switchgear rectifying cabinet开关整流柜1Inverter output cabinet逆变输出柜1Console 操作台1Connecting optical fiber连接光纤1Positioning table 调整支架1Circulation soft water cooler循环软水冷却系统1DC speed adjustor直流调速柜1六、报价Quotation (出厂含税价EXW PRICE including 17% VAT)设备名称HG12机组（RMB）1. 开卷机（手动双边张紧）一台1.5万元2. 笼式储料仓一台3.5万元3. 成型焊接定径主机一套25万元4. 电脑飞锯一台7.5万元5. 落管架一台1万元6.固态高频150KW一套14.5万元合计总价：53万元其他配套价格1.模具一套1.5万元七、客户提供（供参考）